Detection tool

By designing a detachable testing fixture structure, the problems of large size and high cost of traditional testing fixtures are solved, enabling convenient installation and disassembly, reducing storage space requirements and costs, while improving fixation effect and adaptability.

CN222337034UActive Publication Date: 2025-01-10科泰思创新技术(江苏)股份有限公司
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Patent Information

Application Number
CN202420351808.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-01-10
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

Traditional prepreg testing fixtures are bulky, inconvenient to store, and costly.

Method used

A detachable testing fixture was designed, comprising a placement plate, a base, a crossbeam, and a frame. The crossbeam and frame are combined to form a fixed structure. The placement plate is fixed using slots and fixing bolts. Placement grooves are provided on the crossbeam for support and limitation. Reinforcing ribs are added to the frame to improve support.

Benefits of technology

It enables convenient installation and disassembly of testing fixtures, reduces storage space requirements and costs, and improves fixation effectiveness and adaptability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detection tool comprising a placing plate, two pedestals, a crossbeam and a frame, the number of the pedestals is two, and the crossbeam is fixed between the two pedestals; frames are fixed to the two bases respectively, the containing plates are installed between the frames and the cross beams, and fixing structures for fixing the containing plates are arranged on the frames. The cross beam is fixed between the two bases, the frames are fixed on the bases, so that a space for fixing the placing plate is formed between the cross beam and the frames on the two sides, and the cross beam plays a role in connecting and fixing the two adjacent bases and supporting the placing plate. And the placing plate is fixed on the frame through a fixing structure, so that the placing plate is prevented from inclining. After the detection tool is assembled, demolding cloth is pasted on the placing plate, a prepreg formed by dipping a base material and reinforcing fibers according to a certain proportion is pasted, external force is manually applied to enable the prepreg to fall off, and whether the viscosity of the prepreg reaches the standard or not is judged according to the degree on the dynamometer. And after the detection is finished, the cross beam is detached from the base, so that the cross beam is convenient to store after being detached and does not occupy storage space.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tooling, and in particular relates to a detection tooling. Background Art

[0002] Carbon fiber is an indispensable key strategic material in the current aerospace fields such as large aircraft and satellites, and new energy fields such as hydrogen energy, photovoltaics, and wind energy. Prepreg refers to an intermediate of a composite material made by impregnating a matrix material in a reinforcing fiber. There are many kinds of matrix materials, such as resin, metal, rubber, ceramic, etc., and there are also many reinforcing fibers, such as carbon fiber, glass fiber, aramid fiber, etc. The performance advantages of carbon fiber filaments themselves are low density, high strength, good durability, etc., and after being prepared into carbon fiber prepreg, some characteristics of resin are integrated: good mechanical properties, few product defects, precise control of fiber volume content, and good consistency of performance and processing characteristics.

[0003] In order to make the viscosity of the prepreg meet the requirements, a tooling that can detect its viscosity is needed. However, the traditional detection tooling is large in size, occupies a large space and is not convenient for storage; it is heavy and inconvenient to operate, and the tooling cost is high. Utility Model Content

[0004] In order to solve the technical problems existing in the background technology such as the large size of the traditional prepreg testing tooling and the inconvenience in storage, the purpose of the utility model is to provide a testing tooling that can solve the above problems.

[0005] The technical solution for achieving the purpose of the utility model is: a detection tool, including a placement plate, a base, a beam and a frame, wherein there are two bases, and the beam is fixed between the two bases; frames are respectively fixed on the two bases, the placement plate is installed between the frame and the beam, and the frame is provided with a fixing structure for fixing the placement plate.

[0006] When the inspection tooling needs to be assembled, first fix the crossbeam between the two bases, and a frame is fixed on the base, so that a space for fixing the placement plate is formed between the crossbeam and the frames on both sides, and the crossbeam serves to connect and fix the two adjacent bases and support the placement plate. The placement plate is fixed on the frame by a fixed structure to prevent it from tilting and falling. After the inspection tooling is assembled, a release cloth is pasted on the placement plate and a prepreg impregnated with a certain proportion of matrix material and reinforcing fiber is pasted. An external force is manually applied to make the prepreg fall off, and the viscosity of the prepreg is judged according to the degree on the force gauge to determine whether it meets the standard. After the inspection is completed, the crossbeam is removed from the base for easy collection after disassembly without taking up storage space. According to the needs of the inspection, a crossbeam and a placement plate of corresponding size can be used without having to replace all the components of the inspection tooling, which has stronger functionality and adaptability and reduces the cost of the tooling.

[0007] Further, the fixing mechanism is a slot, the frame is provided with a slot, the two sides of the placement plate are inserted into the slot, and the bottom of the placement plate abuts against the crossbeam. The frame is vertically fixed to the base, the slot is vertically provided, the two sides of the placement plate are inserted into the slot, the position of the crossbeam corresponds to the position of the slot, and the bottom of the placement plate abuts against the crossbeam, which plays a supporting role for the placement plate.

[0008] Furthermore, the fixing structure further includes a fixing hole and a fixing bolt. The slot is provided with a fixing hole, and the fixing bolt is installed in the fixing hole to lock the placement plate. In order to solve the shaking of the placement plate in the slot, a fixing bolt is further added. After the fixing bolt is tightened into the fixing hole, it has a locking effect on the placement plate to prevent it from shaking.

[0009] Furthermore, the crossbeam has a placement groove, and the bottom of the placement plate is clamped in the placement groove. The placement groove position corresponds to the slot position, and the bottom of the placement plate is limited in the placement groove on the crossbeam, which can also limit its shaking problem and also play a good role in stable support.

[0010] Furthermore, the cross beam includes a support plate and a support beam, there are two support beams, the support plate is located between the two support beams, there is a distance between the support plate and the upper edge of the support beam, and the placement groove is formed between the support plate and the two support beams. The bottom of the placement plate abuts in the placement groove, that is, abuts on the support plate, and the upper edges of the support beams on both sides of the support plate are higher than the support plate, which plays a role in limiting the placement plate.

[0011] Furthermore, the end of the support beam protrudes from a placement slot, the base is provided with a mounting slot, the end of the support beam is installed in the mounting slot, and the support plate is flush with the base. In other words, the end of the support beam is longer than the end of the support plate, and two separated mounting slots are correspondingly provided on the base, and the two mounting slots are fixed more stably. The position of the support plate corresponds to the position of the slot, and the height of the support plate is flush with the height of the base, and the two sides of the placement plate are inserted into the slot, and its bottom can also abut on the support plate.

[0012] Furthermore, corresponding bolt holes are provided in the support beam and the mounting groove, and the end of the support beam is fixed in the mounting groove by bolts. The bolts are used to fix the detection tooling when it is necessary to install it, and can be removed when it is necessary. The operation is convenient and the fixing effect is stable.

[0013] Furthermore, reinforcing ribs are installed between the frame and the base. The placement plate is generally a steel plate with a large weight. The frame is not fixed firmly on the base and can be easily bent by it. Adding the reinforcing ribs can improve the fixing effect of the frame and withstand the lateral pressure of the steel plate.

[0014] Furthermore, the reinforcing ribs are installed on both sides of the frame to ensure that both sides of the frame have sufficient supporting force.

[0015] By adopting the above technical solution, the utility model has the following beneficial effects:

[0016] (1) Install the frame on the base and connect the two bases with a crossbeam to form a detachable inspection tool. It is easy to install when in use and can be disassembled and stored when not in use, without taking up space;

[0017] (2) a slot is provided on the frame for inserting the placement plate, and a fixing bolt is provided on the slot to lock the placement plate, thereby fixing the placement plate;

[0018] (3) further providing a placement groove on the crossbeam to further support and limit the placement plate;

[0019] (4) Add reinforcing ribs to the frame to increase the support force of the frame to fix the placement plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to specific embodiments and in conjunction with the accompanying drawings.

[0021] Figure 1 This is a schematic diagram of the overall structure of the detection tooling in the utility model;

[0022] Figure 2 This is a schematic diagram of the frame of the utility model being installed on a base;

[0023] Figure 3 This is a schematic diagram of the crossbeam structure in the utility model.

[0024] The numbers in the accompanying drawings are: 1 placement plate; 2 base; 3 crossbeam; 4 frame; 5 slot; 6 fixing hole; 7 placement slot; 8 support plate; 9 support beam; 10 installation slot; 11 bolt hole; 12 reinforcement rib. DETAILED DESCRIPTION

[0025] Example:

[0026] like Figure 1As shown, this embodiment provides a detection tool, including a placement plate 1, a base 2, a crossbeam 3 and a frame 4, wherein there are two bases 2, and the crossbeam 3 is fixed between the two bases 2; the two bases 2 are respectively fixed with frames 4, the placement plate 1 is installed between the frames 4 and the crossbeam 3, and the frame 4 is provided with a fixing structure for fixing the placement plate 1. When the detection tool needs to be assembled, the crossbeam 3 is first fixed between the two bases 2, and the frame 4 is fixed on the base 2, so that a space for fixing the placement plate 1 is formed between the crossbeam 3 and the frames 4 on both sides, and the crossbeam 3 plays the role of connecting and fixing two adjacent bases 2 and supporting the placement plate 1. The placement plate 1 is fixed on the frame 4 by a fixing structure to prevent it from tilting and falling. After the detection tool is assembled, a release cloth is pasted on the placement plate 1 and a prepreg impregnated with a certain proportion of matrix material and reinforcing fiber is pasted, and an external force is manually applied to make the prepreg fall off, and the viscosity of the prepreg is judged to be up to standard according to the degree on the force gauge. After the test is completed, the crossbeam 3 is removed from the base 2, which is convenient for storage after disassembly and does not occupy storage space. According to the needs of the test, a crossbeam 3 and a placement plate 1 of corresponding size can be used without replacing all parts of the test tooling, which has stronger functionality and adaptability and reduces tooling costs.

[0027] like Figure 2 As shown, the fixing mechanism is a slot 5, the frame 4 is provided with a slot 5, the two sides of the placement plate 1 are inserted into the slot 5, and the bottom of the placement plate 1 abuts against the cross beam 3. The frame 4 is vertically fixed on the base 2, the slot 5 is vertically provided, the two sides of the placement plate 1 are inserted into the slot 5, the position of the cross beam 3 corresponds to the position of the slot 5, and the bottom of the placement plate 1 abuts against the cross beam 3, which supports the placement plate 1. The fixing structure also includes a fixing hole 6 and a fixing bolt. The slot 5 is provided with a fixing hole 6, and the fixing bolt is installed in the fixing hole 6 to lock the placement plate 1. In order to solve the shaking of the placement plate 1 in the slot 5, a fixing bolt is further added. After the fixing bolt is tightened into the fixing hole 6, it has a locking effect on the placement plate 1 to prevent it from shaking.

[0028] Preferably, reinforcing ribs 12 are installed between the frame 4 and the base 2. The placement plate 1 is generally a steel plate with a large weight. The frame 4 is not firmly fixed on the base 2 and is easily bent by it. Adding the reinforcing ribs 12 can improve the fixing effect of the frame 4 and withstand the lateral pressure of the steel plate. The reinforcing ribs 12 are installed on both sides of the frame 4 to ensure that both sides of the frame 4 have sufficient supporting force.

[0029] like Figure 3As shown, the cross beam 3 has a placement groove 7, and the bottom of the placement plate 1 is clamped in the placement groove 7. The position of the placement groove 7 corresponds to the position of the slot 5. The bottom of the placement plate 1 is limited in the placement groove 7 on the cross beam 3, which can also limit its shaking problem and play a good role in stable support. The cross beam 3 includes a support plate 8 and a support beam 9. The support beam 9 is two. The support plate 8 is located between the two support beams 9. There is a spacing between the support plate 8 and the upper edge of the support beam 9. The placement groove 7 is formed between the support plate 8 and the two support beams 9. The bottom of the placement plate 1 abuts in the placement groove 7, that is, abuts on the support plate 8. The upper edge height of the support beam 9 on both sides of the support plate 8 is higher than the support plate 8, which plays a role in limiting the placement plate 1. The end of the support beam 9 protrudes from the placement groove 7. The base 2 is provided with a mounting groove 10. The end of the support beam 9 is installed in the mounting groove 10. The support plate 8 and the base 2 are flush in height. That is to say, the end of the support beam 9 is longer than the end of the support plate 8, and two separated mounting grooves 10 are correspondingly provided on the base 2, and the two mounting grooves 10 are fixed more stably. The position of the support plate 8 corresponds to the position of the slot 5, and the height of the support plate 8 is flush with the height of the base 2. The two sides of the placement plate 1 are inserted into the slot 5, and its bottom can also abut on the support plate 8. Corresponding bolt holes 11 are provided in the support beam 9 and the mounting groove 10. The end of the support beam 9 is fixed in the mounting groove 10 by bolts. The bolts are fixed when the detection tooling needs to be installed, and can be removed when it needs to be disassembled. The operation is convenient and the fixing effect is stable.

[0030] Working principle: When the inspection tool needs to be assembled, the crossbeam 3 is fixed between the two bases 2, a frame 4 is fixed on the base 2, the two sides of the placement plate 1 are inserted into the slots 5, and the bottom of the placement plate 1 abuts against the placement groove 7. The crossbeam 3 serves to connect and fix the two adjacent bases 2 and support the placement plate 1. After the inspection tool is assembled, a release cloth is pasted on the placement plate 1 and a prepreg impregnated with a certain proportion of base material and reinforcing fiber. External force is applied manually to make the prepreg fall off, and the viscosity of the prepreg is judged according to the degree on the force gauge to determine whether it meets the standard. When the inspection tool is not needed, the crossbeam 3 can be disassembled and does not take up space.

[0031] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A detection tool, characterized in that: The invention comprises a placement plate (1), a base (2), a crossbeam (3) and a frame (4), wherein the base (2) is two, and the crossbeam (3) is fixed between the two bases (2); the two bases (2) are respectively fixed with a frame (4), the placement plate (1) is installed between the frame (4) and the crossbeam (3), and the frame (4) is provided with a fixing structure for fixing the placement plate (1).

2. A detection tool according to claim 1, characterized in that: The fixing structure is a slot (5), the frame (4) is provided with a slot (5), both sides of the placement plate (1) are inserted into the slot (5), and the bottom of the placement plate (1) abuts against the crossbeam (3).

3. A detection tool according to claim 2, characterized in that: The fixing structure further comprises a fixing hole (6) and a fixing bolt. The slot (5) is provided with a fixing hole (6). The fixing bolt is installed in the fixing hole (6) and is used to lock the placement plate (1).

4. A detection tool according to claim 1, characterized in that: The cross beam (3) is provided with a placement groove (7), and the bottom of the placement plate (1) is clamped in the placement groove (7).

5. A detection tool according to claim 4, characterized in that: The cross beam (3) comprises a support plate (8) and a support beam (9), there are two support beams (9), the support plate (8) is located between the two support beams (9), there is a distance between the support plate (8) and the upper edge of the support beam (9), and the placement groove (7) is formed between the support plate (8) and the two support beams (9).

6. A detection tool according to claim 5, characterized in that: The end of the support beam (9) protrudes from the placement groove (7), the base (2) is provided with a mounting groove (10), the end of the support beam (9) is mounted in the mounting groove (10), and the support plate (8) and the base (2) are flush in height.

7. A detection tool according to claim 6, characterized in that: Corresponding bolt holes (11) are provided in the support beam (9) and the installation groove (10), and the end of the support beam (9) is fixed in the installation groove (10) by means of bolts.

8. The detection tool according to claim 1, characterized in that: Reinforcing ribs (12) are also installed between the frame (4) and the base (2).

9. A detection tool according to claim 8, characterized in that: The reinforcing ribs (12) are installed on both sides of the frame (4).