Wire bunching mechanism for transposed conductor production
By introducing components such as servo motors, gears and cleaning rings into the wiring mechanism, the cumbersome adjustment of wire tension and stains are solved, and efficient combing and cleaning of wires is achieved, ensuring the integrity of winding.
Patent Information
- Application Number
- CN202421017490.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-11
AI Technical Summary
During the production process of transposition conductors, the wire harness mechanism adjusts the tension force of the conductors for cumbersome, and the wires after being tied are not neat enough, and stains may be attached to the outer surface, and the traditional wire harness mechanism cannot be combed and cleaned in time.
A wiring mechanism including a wiring holder, a wiring tray, a tie ring, a servo motor, a vertical rod, a gear, a cleaning ring, a fluff and a tension roller are designed. The gear is driven to rotate through the servo motor to adjust the cleaning ring The friction between distance and fluff can realize the combing and cleaning of the wires, and at the same time, the tensioning rollers are used to increase the tension of the wires to ensure the neat collection and rolling.
It realizes flexible adjustment of wire tension and effective combing and cleaning of wire surfaces, ensuring the integrity of wire rolling and the cleanliness of external surfaces.
Smart Images
Figure CN222337987U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transposed conductor production, in particular to a wire bundling mechanism used for transposed conductor production. Background Art
[0002] In the production process of transposed conductors, multiple conductors are first fed into the wire bundling mechanism through the wire feed device. Then, the wire arrangement device arranges the conductors in order according to the preset arrangement requirements. Next, the wire bundling device tightly bundles the arranged conductors to form the basic form of the transposed conductors. Finally, the bundled transposed conductors are sent out of the wire bundling mechanism through the wire outlet device to complete the entire production process. The wire bundling mechanism used for the production of transposed conductors is a key equipment in the production process of transposed conductors. Its main function is to arrange multiple conductors in order and bundle them tightly.
[0003] The bundling effect of the wire bundling mechanism on the wires is affected by many factors, such as the wire material, diameter and tension. Wires of different specifications may require adjustment of the parameters of the wire bundling mechanism. The adjustment of the wire tensioning force by the wire bundling mechanism is cumbersome, and the wires may not be neat after bundling, and stains may be attached to the outer surface. The traditional wire bundling mechanism cannot comb and clean the wires in time. Therefore, a wire bundling mechanism for transposed wire production is designed. Utility Model Content
[0004] The utility model aims to provide a wire bundling mechanism for transposed wire production, so as to solve the problems that the wire bundling mechanism proposed in the above background technology is complicated to adjust the wire tensioning force, the bundled wires may not be neat enough, and the outer surface may be attached with stains.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire harness mechanism for transposed wire production, comprising a wire harness seat, a wire feed drum and a harness ring, the wire feed drum is arranged on one side of the top of the wire harness seat, the harness ring is arranged on the other side of the top of the wire harness seat, four support rods are arranged on the top of the wire harness seat, and one end of two corresponding support rods are provided with positioning plates, one side of one of the positioning plates is provided with a servo motor, two vertical rods are arranged inside one of the positioning plates, one end of the two vertical rods are sleeved with lifting blocks, one side of the two lifting blocks is provided with an annular plate, the bottom of the two annular plates is provided with a cleaning ring, the outer surface of the two cleaning rings is provided with a plurality of fluffs, and one side of the other positioning plate is provided with a tensioning roller.
[0006] As a preferred technical solution of the utility model, racks are fixedly installed on the other sides of the two lifting blocks, and the output shaft of the servo motor is transmission-connected with a gear.
[0007] As a preferred technical solution of the utility model, the gear is meshedly connected with two racks.
[0008] As a preferred technical solution of the utility model, an auxiliary rod is fixedly installed inside the other positioning plate, an auxiliary block is sleeved on one end of the auxiliary rod, and a tensioning rod is arranged on one side of the tensioning roller.
[0009] As a preferred technical solution of the utility model, one end of the tension rod is fixedly connected to one side of the auxiliary block, and one side of the other positioning plate is provided with a plurality of recessed holes.
[0010] As a preferred technical solution of the utility model, a rotating rod is provided on one side of the other positioning plate, a round hole is opened on one side of the auxiliary block, and one end of the rotating rod is respectively connected to the internal threads of multiple concave holes and the round holes.
[0011] As a preferred technical solution of the present utility model, the positions of the plurality of recessed holes are arranged at equal intervals.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model discloses a wire bundling mechanism for transposed conductor production, which is provided with a vertical rod, a gear, a rack, a cleaning ring, fluff and a tensioning roller. The two cleaning rings are respectively connected to the annular plate by means of a lifting block. After the servo motor is started, the gear is driven to rotate synchronously. As the gear rotates clockwise, the two racks meshing with it are driven to move toward each other. The lifting block can move up and down at one end of the vertical rod, thereby driving the cleaning ring to move with it. Therefore, the distance between the two cleaning rings can be adjusted by the rotation of the gear, so that the clamping force of the surface of the transposed conductor can be adjusted. As the conductor continues to be wound and guided, a plurality of fluffs continuously rub against the surface of the transposed conductor, which can not only comb the outer surface of the transposed conductor, but also clean its surface.
[0014] 2. The utility model discloses a wire bundling mechanism for transposed conductor production, which is provided with an auxiliary rod, an auxiliary block, a rotating rod and a concave hole. The tensioning roller is located in the middle of two cleaning rings. The outer surface of the tensioning roller can continue to abut against the outer surface of the transposed conductor, thereby increasing the tensioning force when the transposed conductor is wound up, so that the transposed conductor can be wound up more neatly. The auxiliary block can move up and down at one end of the auxiliary rod, and then the distance between the tensioning roller and the conductor can be adjusted. After one end of the rotating rod is embedded into the inside of the concave hole and the round hole, the three are threadedly connected, so that the positioning plate and the auxiliary block can be limited and fixed, thereby ensuring the firmness of the tensioning rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1This is a front view structural schematic diagram of the utility model;
[0016] Figure 2 It is a partial side view structural schematic diagram of the utility model;
[0017] Figure 3 It is a partial bottom view structural schematic diagram of the utility model;
[0018] Figure 4 It is a partial front view structural schematic diagram of the utility model.
[0019] In the figure: 1. Wire harness holder; 2. Wire feed drum; 3. Wire harness ring; 4. Support rod; 5. Positioning plate; 6. Servo motor; 7. Vertical rod; 8. Lifting block; 9. Gear; 10. Rack; 11. Ring plate; 12. Cleaning ring; 13. Fluff; 14. Auxiliary rod; 15. Auxiliary block; 16. Tensioning rod; 17. Tensioning roller; 18. Rotating rod; 19. Concave hole. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4 The utility model provides a technical solution for a wire harnessing mechanism for transposed wire production:
[0022] Embodiment 1:
[0023] like Figure 1-3As shown, a wire harness mechanism for transposed wire production includes a wire harness seat 1, a wire feeder 2 and a bundle ring 3, wherein the wire feeder 2 is arranged on one side of the top of the wire harness seat 1, and the bundle ring 3 is arranged on the other side of the top of the wire harness seat 1. Four support rods 4 are arranged on the top of the wire harness seat 1, and one end of each of the two corresponding support rods 4 is provided with a positioning plate 5, one side of which is provided with a servo motor 6, and two vertical rods 7 are arranged inside one of the positioning plates 5, and one end of each of the two vertical rods 7 is provided with a lifting block 8, and one side of each of the two lifting blocks 8 is provided with a ring Plate 11, cleaning rings 12 are provided at the bottom of the two annular plates 11, and multiple fluffs 13 are provided on the outer surfaces of the two cleaning rings 12. A tensioning roller 17 is provided on one side of the other positioning plate 5. The lifting block 8 can move up and down at one end of the vertical rod 7, thereby driving the cleaning ring 12 to move with it. Therefore, by rotating the gear 9, the distance between the two cleaning rings 12 can be adjusted, so that the clamping force of the transposed conductor surface can be adjusted. As the conductor continues to be wound and guided, the multiple fluffs 13 continuously rub against the surface of the transposed conductor.
[0024] Embodiment 2:
[0025] Based on the first embodiment, Figure 1 and Figure 4 As shown, one end of the tensioning rod 16 is fixedly connected to one side of the auxiliary block 15, a plurality of recessed holes 19 are provided on one side of the other positioning plate 5, a rotating rod 18 is provided on one side of the other positioning plate 5, a round hole is provided on one side of the auxiliary block 15, and one end of the rotating rod 18 is respectively connected to the plurality of recessed holes 19 and the internal threads of the round hole. The utility model provides a wire bundling mechanism for transposed conductor production, by providing an auxiliary rod 14, an auxiliary block 15, a rotating rod 18 and a recessed hole 19, a tensioning roller 17 is located in the middle of the two cleaning rings 12, the outer surface of the tensioning roller 17 can continue to abut the outer surface of the transposed conductor, which can increase the tensioning force when the transposed conductor is wound up, so that the transposed conductor can be wound up more neatly.
[0026] Working principle: In the production process of transposed conductors, multiple conductors are first fed into the wire bundling mechanism through the wire feeder 2. Then, the conductor arrangement device arranges the conductors in order according to the preset arrangement requirements. Next, the bundling ring 3 tightly bundles the arranged conductors to form the basic form of the transposed conductors. Finally, the bundled transposed conductors are sent out of the wire bundling mechanism through the bundling ring 3 to complete the entire production process. The wire bundling mechanism used in the production of transposed conductors is a key equipment in the production process of transposed conductors. Its main function is to arrange multiple conductors in order and tightly bundle them. The wire bundling mechanism The bundling effect of the wires is affected by many factors, such as the wire material, diameter and tension. Wires of different specifications may require adjustment of the parameters of the bundling mechanism, and the adjustment of the wire tensioning force by the bundling mechanism is cumbersome. In addition, the bundled wires may not be neat enough, and stains may be attached to the outer surface. The traditional bundling mechanism cannot comb and clean the wires in time. For this reason, the two cleaning rings 12 are connected to the lifting block 8 and the annular plate 11 respectively. After starting the servo motor 6, it will drive the gear 9 to rotate synchronously. As the gear 9 rotates clockwise, the wire By driving the two gear racks 10 meshing with it to move toward each other, the lifting block 8 can move up and down at one end of the vertical rod 7, thus driving the cleaning ring 12 to move along. Therefore, by rotating the gear 9, the distance between the two cleaning rings 12 can be adjusted, so that the clamping force on the surface of the transposed wire can be adjusted. As the wire continues to be wound and guided, multiple fluffs 13 continuously rub against the surface of the transposed wire, which can not only comb the outer surface of the transposed wire, but also clean its surface. The bundled transposed wire will always be driven forward and wound, and the tension will be adjusted. The tightening roller 17 is located in the middle of the two cleaning rings 12. The outer surface of the tensioning roller 17 can continue to abut against the outer surface of the transposed conductor, which can increase the tensioning force when the transposed conductor is wound up, making the transposed conductor wound up more neatly. The auxiliary block 15 can move up and down at one end of the auxiliary rod 14, and then the distance between the tensioning roller 17 and the conductor can be adjusted. After one end of the rotating rod 18 is embedded into the concave hole 19 and the circular hole, the three are threadedly connected, so that the positioning plate 5 and the auxiliary block 15 can be limited and fixed, ensuring the firmness of the tensioning rod 16.
[0027] In the description of the present invention, it is necessary to understand that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] In the present invention, unless otherwise clearly stipulated and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire harness mechanism for transposed wire production, comprising a wire harness seat (1), a wire feed tray (2) and a bundle ring (3), wherein the wire feed tray (2) is arranged on one side of the top of the wire harness seat (1), and the bundle ring (3) is arranged on the other side of the top of the wire harness seat (1), characterized in that: Four support rods (4) are arranged on the top of the cable harness seat (1), and positioning plates (5) are arranged at one end of two corresponding support rods (4), and a servo motor (6) is arranged on one side of one of the positioning plates (5), and two vertical rods (7) are arranged inside one of the positioning plates (5), and lifting blocks (8) are sleeved on one end of the two vertical rods (7), and an annular plate (11) is arranged on one side of the two lifting blocks (8), and cleaning rings (12) are arranged at the bottom of the two annular plates (11), and multiple fluffs (13) are arranged on the outer surfaces of the two cleaning rings (12), and a tensioning roller (17) is arranged on one side of the other positioning plate (5).
2. A wire harnessing mechanism for transposed conductor production according to claim 1, characterized in that: A rack (10) is fixedly mounted on the other side of the two lifting blocks (8), and a gear (9) is transmission-connected to the output shaft of the servo motor (6).
3. A wire harnessing mechanism for transposed conductor production according to claim 2, characterized in that: The gear (9) is meshingly connected with two racks (10).
4. The wire harnessing mechanism for transposed conductor production according to claim 1, characterized in that: An auxiliary rod (14) is fixedly installed inside the other positioning plate (5), an auxiliary block (15) is sleeved on one end of the auxiliary rod (14), and a tensioning rod (16) is arranged on one side of the tensioning roller (17).
5. A wire harnessing mechanism for transposed wire production according to claim 4, characterized in that: One end of the tensioning rod (16) is fixedly connected to one side of the auxiliary block (15), and one side of the other positioning plate (5) is provided with a plurality of recessed holes (19).
6. A wire harnessing mechanism for transposed wire production according to claim 5, characterized in that: A rotating rod (18) is provided on one side of the other positioning plate (5), a circular hole is provided on one side of the auxiliary block (15), and one end of the rotating rod (18) is respectively connected to a plurality of concave holes (19) and the internal threads of the circular hole.
7. A wire harnessing mechanism for transposed wire production according to claim 6, characterized in that: The positions where the plurality of concave holes (19) are arranged are arranged at equal intervals.