Separating device for iron cap and zinc ring of insulator

Abstract

The utility model belongs to the technical field of electric porcelain insulators, and particularly relates to an insulator iron cap zinc ring separating device which comprises a base, a fixing frame fixedly installed on the top of the base, an electric cylinder fixedly installed on the top of the fixing frame, a stamping head arranged at one end of the electric cylinder, a control panel fixedly installed on one side of the fixing frame and a placing frame arranged on the top of the base. A placing groove is formed in the placing frame, an iron cap body is arranged in the placing groove, a zinc ring body is arranged on the iron cap body, and a protective pad is arranged at the top of the base. The double-shaft motor, the rotating rod, the driving wheel, the driven wheel, the threaded rod and the sleeve are used in cooperation, the double-shaft motor is controlled to work, the rotating rod can be rotated to drive the driving wheel and the driven wheel to rotate, the threaded rod can be conveniently rotated to drive the sleeve to conduct threaded sliding adjustment, and pushing lifting adjustment can be conducted on the containing frame; through the acting force in the opposite directions, the iron cap and the zinc ring on the placing frame can be rapidly separated, and operation and use are convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of electric porcelain insulators, in particular to a separation device for an insulator iron cap and zinc ring. Background Art

[0002] The insulators used in high-voltage direct current transmission lines include porcelain parts, and iron caps are installed on the porcelain parts. There is a gap between the lower edge of the iron cap and the porcelain parts. Due to the continuous leakage current on the surface of the insulator, the iron cap at the positive electrode of electrolytic corrosion will be corroded, affecting the service life of the insulator. Therefore, it is necessary to set anti-corrosion components on the iron cap. Generally, zinc rings are used for anti-corrosion to protect the iron cap. In order to ensure the quality of the finished insulators, it is necessary to conduct random inspections on the finished insulators. During the random inspection, the iron cap and the zinc ring of the insulator are separated so as to detect the quality of the zinc ring, zinc content and other indicators.

[0003] The prior art has the following problems:

[0004] The existing separation device for the iron cap and zinc ring of the insulator has a relatively simple overall structure. Generally, the iron cap and zinc ring are placed on a support frame and separated by squeezing and pushing them through an electric cylinder. Basically, a unidirectional force is used, which makes the working efficiency slow and the separation effect relatively poor, which is not convenient for better work use. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a separation device for the iron cap and zinc ring of an insulator, which solves the problem that the overall structure of the existing device is relatively simple. Generally, the iron cap and zinc ring are placed on a support frame and separated by squeezing and pushing them through an electric cylinder. Basically, a unidirectional force is used, which makes the working efficiency slow, the separation effect is relatively poor, and it is not convenient to perform better work and use.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a separation device for an insulator iron cap and zinc ring, comprising a base, a fixing frame fixedly installed on the top of the base, an electric cylinder fixedly installed on the top of the fixing frame, a punching head provided at one end of the electric cylinder, a control panel fixedly installed on one side of the fixing frame, a placement frame provided on the top of the base, a placement groove provided on the placement frame, an iron cap body provided inside the placement groove, a zinc ring body provided on the iron cap body, and a protective pad provided on the top of the base.

[0007] As a preferred technical solution of the utility model, the base includes a dual-axis motor, a rotating rod, a driving wheel, a driven wheel, a threaded rod and a sleeve, the dual-axis motor is fixedly installed inside the base, a rotating rod is provided at one end of the dual-axis motor, one end of the rotating rod is fixedly connected to the driving wheel, a driven wheel is provided on one side of the driving wheel, a threaded rod is fixedly connected to the top of the driven wheel, a sleeve is provided on the outer wall of the threaded rod, the dual-axis motor is electrically connected to the control panel through a wire, the size of the driving wheel is meshed with the size of the driven wheel, and the driving wheel is rotatably connected to the driven wheel.

[0008] As a preferred technical solution of the utility model, the outer diameter of the threaded rod is matched with the inner diameter of the sleeve, the sleeve is threadedly slidably connected to the threaded rod, and the sleeve is fixedly connected to the placement rack.

[0009] As a preferred technical solution of the utility model, a wire is provided inside the electric cylinder, and the electric cylinder is electrically connected to the control panel through the wire.

[0010] As a preferred technical solution of the utility model, the inner diameter of the placement groove is slightly larger than the outer diameter of the iron cap.

[0011] As a preferred technical solution of the utility model, the protective pad is made of rubber material.

[0012] Compared with the prior art, the utility model provides a separation device for an insulator iron cap zinc ring, which has the following beneficial effects:

[0013] The device for separating the iron cap and zinc ring of an insulator can be used in coordination with a placement rack and a placement slot, so that the iron cap body and the zinc ring body can be conveniently placed in a limited position, so as to facilitate the separation work. An electric cylinder and a punching head can be used in coordination with each other, and the punching head can be pushed to extrude and push the iron cap body by driving the electric cylinder to work. A double-axis motor, a rotating rod, a driving wheel, a driven wheel, a threaded rod and a sleeve can be provided for coordinated use. By controlling the double-axis motor to work, the rotating rod can be rotated to drive the driving wheel and the driven wheel to rotate, so that the threaded rod can be rotated to drive the sleeve to perform thread sliding adjustment, and the placement rack can be pushed and lifted. Through the force in relative directions, the iron cap and zinc ring on the placement rack can be quickly separated. The operation is convenient and the work efficiency and separation effect can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the cross-sectional structure of the utility model;

[0015] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;

[0016] Figure 3This is a schematic diagram of the base structure of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the protective pad of the utility model.

[0018] In the figure: 1. base; 101. dual-axis motor; 102. rotating rod; 103. driving wheel; 104. driven wheel; 105. threaded rod; 106. sleeve; 2. fixing frame; 3. electric cylinder; 4. punching head; 5. control panel; 6. placement frame; 7. placement slot; 8. iron cap body; 9. zinc ring body; 10. protective pad. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 In this embodiment: a separation device for an insulator iron cap zinc ring comprises a base 1, a fixing frame 2 is fixedly installed on the top of the base 1, which is convenient for installing an electric cylinder 3, an electric cylinder 3 is fixedly installed on the top of the fixing frame 2, which is convenient for pushing a punching head 4, a punching head 4 is arranged at one end of the electric cylinder 3, which is convenient for pushing an iron cap body 8, a control panel 5 is fixedly installed on one side of the fixing frame 2, which is convenient for controlling the overall device, a placement frame 6 is arranged on the top of the base 1, which is convenient for placing the iron cap zinc ring, a placement groove 7 is arranged on the placement frame 6, which improves the placement stability, an iron cap body 8 is arranged inside the placement groove 7, a zinc ring body 9 is arranged on the iron cap body 8, and a protective pad 10 is arranged on the top of the base 1, which is convenient for protecting the detached iron cap body 8.

[0021] In this embodiment, the base 1 includes a dual-axis motor 101, a rotating rod 102, a driving wheel 103, a driven wheel 104, a threaded rod 105 and a sleeve 106. The dual-axis motor 101 is fixedly installed inside the base 1. A rotating rod 102 is provided at one end of the dual-axis motor 101, and a driving wheel 103 is fixedly connected to one end of the rotating rod 102. A driven wheel 104 is provided on one side of the driving wheel 103. A threaded rod 105 is fixedly connected to the top of the driven wheel 104, and a sleeve 106 is provided on the outer wall of the threaded rod 105. The dual-axis motor 101 is electrically connected to the control panel 5 through a wire. The size of the driving wheel 103 is meshed with the size of the driven wheel 104. The driving wheel 103 is rotatably connected to the driven wheel 104, which is convenient for controlling the dual-axis motor 1 01 to work, which is convenient for rotating the driving wheel 103 and the driven wheel 104; the outer diameter of the threaded rod 105 is matched with the inner diameter of the sleeve 106, the sleeve 106 is threadedly and slidingly connected to the threaded rod 105, and the sleeve 106 is fixedly connected to the placement rack 6, which is convenient for movable adjustment and convenient for lifting and lowering the placement rack 6; a wire is arranged inside the electric cylinder 3, and the electric cylinder 3 is electrically connected to the control panel 5 through the wire, which is convenient for driving it to work and convenient for pushing the punch head 4; the inner diameter of the placement groove 7 is slightly larger than the outer diameter of the iron cap body 8, which is convenient for placing the iron cap body 8 and improving its placement stability; the protective pad 10 is made of rubber material, which is convenient for protecting the detached iron cap body 8 to prevent it from falling and causing wear.

[0022] The working principle and use process of the utility model are as follows: the operator places the iron cap body 8 inside the placement groove 7 and drives the electric cylinder 3 to work, so as to push the punch head 4 to extrude the iron cap body 8, and at the same time control the dual-axis motor 101 to work, and the rotating rod 102 can be rotated to drive the driving wheel 103 and the driven wheel 104 to rotate, so as to facilitate the rotation of the threaded rod 105 to drive the sleeve 106 to perform threaded sliding adjustment, and the placement rack 6 can be pushed and raised and adjusted, and the iron cap zinc ring on the placement rack 6 can be quickly separated through the force in the relative directions, and the operation and use are relatively convenient.

[0023] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A device for separating an insulator cap and zinc ring, comprising a base (1), characterized in that: A fixing frame (2) is fixedly mounted on the top of the base (1), an electric cylinder (3) is fixedly mounted on the top of the fixing frame (2), a punching head (4) is arranged at one end of the electric cylinder (3), a control panel (5) is fixedly mounted on one side of the fixing frame (2), a placement frame (6) is arranged on the top of the base (1), a placement groove (7) is arranged on the placement frame (6), an iron cap body (8) is arranged inside the placement groove (7), a zinc ring body (9) is arranged on the iron cap body (8), and a protective pad (10) is arranged on the top of the base (1).

2. The separation device of the insulator iron cap zinc ring according to claim 1 is characterized by: The base (1) comprises a dual-axis motor (101), a rotating rod (102), a driving wheel (103), a driven wheel (104), a threaded rod (105) and a sleeve (106); the dual-axis motor (101) is fixedly mounted inside the base (1); a rotating rod (102) is arranged at one end of the dual-axis motor (101); a driving wheel (103) is fixedly connected to one end of the rotating rod (102); a driven wheel (104) is arranged at one side of the driving wheel (103); a threaded rod (105) is fixedly connected to the top of the driven wheel (104); a sleeve (106) is arranged on the outer wall of the threaded rod (105); the dual-axis motor (101) is electrically connected to a control panel (5) via a wire; the size of the driving wheel (103) meshes with the size of the driven wheel (104); the driving wheel (103) and the driven wheel (104) are rotationally connected.

3. The separation device of the insulator iron cap zinc ring according to claim 2 is characterized by: The outer diameter of the threaded rod (105) is matched with the inner diameter of the sleeve (106); the sleeve (106) is threadedly slidably connected to the threaded rod (105); and the sleeve (106) is fixedly connected to the placement rack (6).

4. The separation device of the insulator iron cap zinc ring according to claim 1 is characterized by: A conductive wire is provided inside the electric cylinder (3), and the electric cylinder (3) is electrically connected to the control panel (5) via the conductive wire.

5. The separation device of the insulator iron cap zinc ring according to claim 1 is characterized by: The inner diameter of the placement groove (7) is slightly larger than the outer diameter of the iron cap body (8).

6. The separation device of the insulator iron cap zinc ring according to claim 1, characterized in that: The protective pad (10) is made of rubber material.

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