Transformer heat dissipation aluminum shell
By insulated connection of aluminum shell body and heat dissipation components in the transformer heat dissipation aluminum shell, combined with the design of copper heat dissipation pipelines, the problem of low heat dissipation efficiency in the existing technology is solved, and more efficient heat dissipation and production efficiency are achieved.
Patent Information
- Application Number
- CN202421139264.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-23
AI Technical Summary
In the existing transformer heat dissipation aluminum shell, the aluminum shell body and the output row are independently set, which makes the heat not easily dissipated through the heat dissipation component and the heat dissipation efficiency is low.
Two aluminum shell bodies are used for insulating connection, the heat dissipation component is set on the aluminum shell body and the output row, and connected to the outside world through a copper heat dissipation pipeline to form an integrated casting design, reducing contact surfaces and improving heat dissipation efficiency.
Improves heat dissipation efficiency, ensures that heat is directly dissipated through the heat dissipation components, enhances heat dissipation efficiency, and simplifies the production process.
Smart Images

Figure CN222338023U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformers, in particular to a transformer heat dissipation aluminum shell. Background Art
[0002] The heat dissipation aluminum shell of the transformer is generally provided with multiple groups of rectifier modules, and the heat generated by the rectifier modules is dissipated to the outside through the aluminum shell. In the existing heat dissipation aluminum shell, the aluminum shell body and the output row are independently arranged, the aluminum shell body is in contact with the output row, and the heat dissipation component is arranged on the output row, so that the heat on the aluminum shell body is not easy to dissipate through the heat dissipation component, resulting in low heat dissipation efficiency. Utility Model Content
[0003] Therefore, the utility model aims to overcome the technical problems in the prior art, thereby providing a transformer heat dissipation aluminum shell.
[0004] The utility model provides a transformer heat dissipation aluminum shell, comprising:
[0005] There are two aluminum shell bodies, and the two aluminum shell bodies are insulated and connected;
[0006] There are two output rows, which are respectively arranged on two aluminum shell bodies;
[0007] The heat dissipation assembly is arranged on the aluminum shell body and the corresponding output row;
[0008] Wherein, the surfaces of the aluminum shell body and the output row are both provided with a plurality of mounting holes, and the two output rows are located at the same side where the two aluminum shell bodies are connected as a whole.
[0009] Furthermore, the two aluminum shell bodies are each provided with a half-shaped accommodating cavity, and the two aluminum shell bodies are connected to form a complete accommodating cavity.
[0010] Furthermore, it also includes:
[0011] The aluminum shell connection assembly is arranged on the aluminum shell body and is suitable for performing an insulating connection between two aluminum shell bodies.
[0012] Furthermore, the aluminum shell connection assembly includes:
[0013] An insulating plate is located between the two aluminum shell bodies, and the two aluminum shell bodies are respectively in contact with the insulating plate;
[0014] A plurality of connecting notches are provided on one of the aluminum shell bodies, and the connecting notches have a connecting plane close to the other aluminum shell body;
[0015] A connecting hole, wherein the connecting hole extends from a connecting plane on one of the aluminum shell bodies to the other aluminum shell body;
[0016] An insulating particle is sleeved in the connecting hole, and the head of the insulating particle is located in the connecting notch;
[0017] The connecting bolt is sleeved on the inner side of the insulating particle on one of the aluminum shell bodies and connected to the aluminum shell body through the insulating particle. The connecting bolt is screwed with the connecting hole on the other aluminum shell body.
[0018] Furthermore, the tail end of the insulating particle extends into the insulating plate.
[0019] Furthermore, the heat dissipation component includes:
[0020] The heat dissipation pipeline is arranged in the aluminum shell body and the corresponding output row, and the inlet and outlet of the heat dissipation pipeline are both arranged on the output row at one end away from the aluminum shell body.
[0021] Furthermore, it also includes;
[0022] The pipeline connection assembly is arranged on one end of the output row away from the aluminum shell body, and is suitable for connecting the inlet and outlet of the heat dissipation pipeline with the outside world.
[0023] Furthermore, the pipeline connection assembly includes:
[0024] A connecting cavity is arranged on one end of the output row away from the aluminum shell body, one end of the connecting cavity is respectively connected to the inlet and outlet of the heat dissipation pipeline, and the other end of the connecting cavity is connected to the outside;
[0025] A connection block is arranged in the connection cavity, and two through holes are arranged on the connection block, one end of the two through holes is respectively connected to the inlet and the outlet of the heat dissipation pipeline, and the other end of the two through holes is connected to the outside;
[0026] There are two locking water spouts, which are respectively connected to one end of the two through holes away from the heat dissipation pipeline, and the locking water spouts are both provided with water spout nuts;
[0027] Wherein, a protrusion is arranged in the connection cavity, the protrusion is connected to the side wall of the output row, and a groove matching with the protrusion is arranged on the connection block.
[0028] Furthermore, the heat dissipation pipeline and the connecting block are both made of copper.
[0029] Furthermore, the aluminum shell body, the output row and the heat dissipation pipeline are cast in one piece.
[0030] The technical solution of the utility model has the following advantages:
[0031] The utility model provides a transformer heat dissipation aluminum shell, wherein the two aluminum shell bodies are respectively half of the overall aluminum shell body, and the two aluminum shell bodies are insulated and connected to form a complete aluminum shell body, which can prevent the two aluminum shell bodies from conducting electricity and burning the rectifier module arranged on the aluminum shell body. The output row is arranged on the aluminum shell body, which is an integrated design. The heat dissipation component is arranged on the aluminum shell body and the corresponding output row, so that the heat on the aluminum shell body can be directly dissipated through the heat dissipation component, or after passing through the output row, it can be dissipated by the heat dissipation component, thereby improving the heat dissipation efficiency. The mounting hole can facilitate the arrangement of the rectifier module on the surface of the aluminum shell body and the output row. The two output rows are located on the same side where the two aluminum shell bodies are connected as a whole, and the rectifier module can be arranged between the two output rows, or fixed by the two output rows.
[0032] The utility model provides a transformer heat dissipation aluminum shell, wherein the accommodating cavity can accommodate the core of the transformer. Both of the aluminum shell bodies are provided with a semi-shaped accommodating cavity, which can be easily cast to obtain a complete accommodating cavity.
[0033] The utility model provides a transformer heat dissipation aluminum shell, wherein an insulating plate is arranged between two aluminum shell bodies, and the two aluminum shell bodies can be isolated. The connection gap can provide an operating space for installing insulating particles and connecting bolts. The connecting bolts are sleeved on the inner side of the insulating particles located on one of the aluminum shell bodies, and the insulating particles can insulate the connecting bolts from the aluminum shell body. The connecting bolts connect the two aluminum shell bodies through the insulating particles and the connecting holes, thereby forming a complete aluminum shell body.
[0034] The utility model provides a transformer heat dissipation aluminum shell, wherein the tail end of the insulating particle extends into the insulating plate, and the connecting bolt and the aluminum shell body can be further insulated by continuously arranging the insulating particles and the insulating plate in the length direction of the connecting bolt.
[0035] The utility model provides a transformer heat dissipation aluminum shell, wherein the pipeline connection assembly connects the inlet and outlet of the heat dissipation pipeline with the outside world, facilitating the circulation of the heat dissipation medium in the heat dissipation pipeline, thereby taking away the heat transferred to the heat dissipation pipeline.
[0036] The utility model provides a transformer heat dissipation aluminum shell, wherein the connection cavity can accommodate a connection block, the connection block can connect the heat dissipation pipeline with the lock-type water nozzle, the lock-type water nozzle can be conveniently connected to the outside world, and can be conveniently connected to the circulating heat dissipation medium. The protrusion and the groove are adapted, and when the lock-type water nozzle needs to be screwed to the connection block, or the water nozzle nut is tightened on the lock-type water nozzle, the protrusion can limit and block the connection block to prevent the connection block from rotating relatively in the connection cavity.
[0037] The utility model provides a transformer heat dissipation aluminum shell, wherein the heat dissipation pipeline and the connection block are both made of copper. The copper material has good thermal conductivity and can accelerate the heat transfer of the aluminum shell body and the heat dissipation of the heat dissipation pipeline.
[0038] The utility model provides a transformer heat dissipation aluminum shell, wherein the aluminum shell body, output row and heat dissipation pipeline are integrally cast, and compared with the existing method, the contact surface between the aluminum shell body and the output row is reduced, and the heat dissipation efficiency is accelerated. Heat can also be directly transferred from the aluminum shell body to the heat dissipation pipeline, or from the output row to the heat dissipation pipeline, and the heat dissipation efficiency is faster. At the same time, it is also convenient to produce the heat dissipation aluminum shell, and the production efficiency is increased. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0040] Figure 1 It is a schematic diagram of the structure of the utility model;
[0041] Figure 2 This is a schematic diagram of the location of the accommodating cavity of the utility model;
[0042] Figure 3 This is a schematic diagram of the structure of the aluminum shell connection assembly of the utility model;
[0043] Figure 4 This is a schematic diagram of the structure of the pipeline connection assembly of the utility model.
[0044] Description of reference numerals;
[0045] 1. Aluminum shell body; 2. Output row; 3. Mounting hole; 4. Accommodating cavity; 5. Insulating plate; 6. Connection notch; 7. Connection hole; 8. Insulating particles; 10. Heat dissipation pipeline; 11. Connection cavity; 12. Connection block; 13. Through hole; 14. Locking faucet; 15. Faucet nut; 16. Protrusion; 17. Groove. DETAILED DESCRIPTION
[0046] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0047] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0048] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0049] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0050] Example
[0051] like Figures 1 to 4 A specific implementation of a transformer heat dissipation aluminum shell is shown, and the transformer heat dissipation aluminum shell includes:
[0052] There are two aluminum shell bodies 1, and the two aluminum shell bodies 1 are insulated and connected to each other;
[0053] There are two output rows 2, which are respectively arranged on two aluminum shell bodies 1; wherein, according to the characteristics of the output rows 2, the two output rows 2 can be divided into a positive output row 2 and a negative output row 2.
[0054] The heat dissipation assembly is arranged on the aluminum shell body 1 and the corresponding output row 2; the protection scope of the present application includes the number of heat dissipation assemblies, wherein the number of heat dissipation assemblies is at least one, and when the number of heat dissipation assemblies is greater than or equal to two, the heat dissipation assemblies are respectively arranged on the two output rows 2.
[0055] The heat dissipation medium flows through the aluminum shell body 1 and the corresponding output row 2, and the heat can be directly transferred to the heat dissipation medium through the aluminum shell body 1. Compared with the existing method in which the heat is first transferred from the aluminum shell body 1 to the output row 2 and then transferred to the heat dissipation medium through the output row 2, the heat dissipation efficiency of this application is relatively fast.
[0056] The surfaces of the aluminum shell body 1 and the output row 2 are both provided with a plurality of mounting holes 3 , and the two output rows 2 are located on the same side where the two aluminum shell bodies 1 are connected as a whole.
[0057] The two aluminum shell bodies 1 are respectively half of the whole aluminum shell body 1. The two aluminum shell bodies 1 are insulated and connected to form a complete aluminum shell body 1, which can prevent the two aluminum shell bodies 1 from conducting electricity and burning the rectifier module set on the aluminum shell body 1. The output row 2 is set on the aluminum shell body 1, which is an integrated design. The heat dissipation component is set on the aluminum shell body 1 and the corresponding output row 2, so that the heat on the aluminum shell body 1 can be directly dissipated through the heat dissipation component, or after passing through the output row 2, it can be dissipated by the heat dissipation component, thereby improving the heat dissipation efficiency. The mounting hole 3 can facilitate the rectifier module to be set on the outer surface of the aluminum shell body 1 and the output row 2. The two output rows 2 are located on the same side of the two aluminum shell bodies 1 connected as a whole, and the rectifier module can be set between the two output rows 2, or fixed through the two output rows 2.
[0058] Furthermore, the two aluminum shell bodies 1 are both provided with a half-shaped accommodating cavity 4, and the two aluminum shell bodies 1 are connected to form a complete accommodating cavity 4. The cross-sectional shape of the accommodating cavity 4 can be rectangular, circular, or irregular, and needs to be designed based on actual needs, and the present embodiment is not limited thereto.
[0059] The two aluminum shell bodies 1 are both provided with a half-shaped accommodation cavity 4, which can be easily cast to obtain a complete accommodation cavity 4. The accommodation cavity 4 can accommodate the core of the transformer.
[0060] Furthermore, it also includes:
[0061] The aluminum shell connection assembly is arranged on the aluminum shell body 1 and is suitable for performing an insulated connection between two aluminum shell bodies 1 .
[0062] Furthermore, the aluminum shell connection assembly includes:
[0063] The insulating plate 5 is located between the two aluminum shell bodies 1, and the two aluminum shell bodies 1 are respectively in contact with the insulating plate 5; wherein the insulating plate 5 does not protrude from the edges of the two aluminum shell bodies 1, so that there will be no interference between the insulating plate 5 and the transformer core in the accommodating cavity 4.
[0064] There are several connecting notches 6, which are arranged on one of the aluminum shell bodies 1, and the connecting notches 6 have a connecting plane close to the other aluminum shell body 1;
[0065] A connecting hole 7, wherein the connecting hole 7 passes through a connecting plane on one of the aluminum shell bodies 1 to the other aluminum shell body 1;
[0066] The insulating particle 8 is inserted into the connection hole 7 , and the head of the insulating particle 8 is located in the connection notch 6 ; wherein the head of the insulating particle 8 can abut against the connection plane.
[0067] The connecting bolt is set inside the insulating particle 8 located on one of the aluminum shell bodies 1 and connected to the aluminum shell body 1 through the insulating particle 8. The connecting bolt is screwed with the connecting hole 7 on the other aluminum shell body 1. The part of the connecting bolt located in the insulating particle 8 can be screwed with the insulating particle 8. The insulating particle 8 and the connecting hole 7 are interference fit, so that the connecting bolt is connected to the aluminum shell body 1 through the insulating particle 8. The head of the connecting bolt can also abut against the head of the insulating particle 8. If one of the aluminum shell bodies 1 has a tendency to move away from the other aluminum shell body 1, the head of the connecting bolt and the head of the insulating particle 8 will limit one of the aluminum shell bodies 1.
[0068] The insulating plate 5 is arranged between the two aluminum shell bodies 1 to isolate the two aluminum shell bodies 1. The connection notch 6 can provide an operating space for installing the insulating particles 8 and the connecting bolts. The connecting bolts are sleeved on the inner side of the insulating particles 8 located on one of the aluminum shell bodies 1, and the insulating particles 8 can insulate the connecting bolts from the aluminum shell body 1. The connecting bolts connect the two aluminum shell bodies 1 through the insulating particles 8 and the connecting holes 7, thereby forming a complete aluminum shell body 1.
[0069] Furthermore, the tail end of the insulating particle 8 extends into the insulating plate 5, and the connecting bolt and the aluminum shell body 1 can be further insulated by continuously arranging the insulating particles 8 and the insulating plate 5 in the length direction of the connecting bolt.
[0070] Furthermore, the heat dissipation component includes:
[0071] The heat dissipation pipeline 10 is arranged in the aluminum shell body 1 and the corresponding output row 2, and the inlet and outlet of the heat dissipation pipeline 10 are both arranged on the output row 2 at one end away from the aluminum shell body 1. The heat dissipation pipeline 10 can be U-shaped.
[0072] Furthermore, it also includes;
[0073] The pipe connection assembly is arranged on the end of the output row 2 away from the aluminum shell body 1, and is suitable for connecting the inlet and outlet of the heat dissipation pipe 10 with the outside world, so as to facilitate the circulation of the heat dissipation medium in the heat dissipation pipe 10, thereby taking away the heat transferred to the heat dissipation pipe 10.
[0074] Furthermore, the pipeline connection assembly includes:
[0075] A connecting cavity 11 is arranged on one end of the output row 2 away from the aluminum shell body 1, one end of the connecting cavity 11 is respectively connected to the inlet and outlet of the heat dissipation pipeline 10, and the other end of the connecting cavity 11 is connected to the outside;
[0076] A connecting block 12 is arranged in the connecting cavity 11, and two through holes 13 are arranged on the connecting block 12, one end of the two through holes 13 is respectively connected to the inlet and outlet of the heat dissipation pipeline 10, and the other end of the two through holes 13 is connected to the outside; wherein, the through holes 13 of the connecting block 12 can be stepped, the outlet and the inlet of the heat dissipation pipeline 10 can be arranged in the two through holes 13, and abut against the steps in the through holes 13, and the lock-type water nozzle 14 can be screwed with the two through holes 13.
[0077] There are two locking water spouts 14, which are respectively connected to one end of the two through holes 13 away from the heat dissipation pipeline 10, and each of the locking water spouts 14 is provided with a water spout nut 15;
[0078] A protrusion 16 is provided in the connection cavity 11 , and the protrusion 16 is connected to the side wall of the output row 2 . A groove 17 matched with the protrusion 16 is provided on the connection block 12 .
[0079] The connection cavity 11 can accommodate the connection block 12, and the connection block 12 can connect the heat dissipation pipeline 10 with the lock-type water nozzle 14. The lock-type water nozzle 14 can be conveniently connected to the outside world and can be conveniently connected to the circulating heat dissipation medium. The protrusion 16 and the groove 17 are adapted to each other. When the lock-type water nozzle 14 needs to be screwed to the connection block 12, or the water nozzle nut 15 is tightened on the lock-type water nozzle 14, the protrusion 16 can limit and block the connection block 12 to prevent the connection block 12 from rotating relatively in the connection cavity 11.
[0080] Furthermore, the heat dissipation pipeline 10 and the connection block 12 are both made of copper. Copper has good thermal conductivity, which can accelerate the heat transfer of the aluminum shell body 1 and the heat dissipation of the heat dissipation pipeline 10.
[0081] Furthermore, the aluminum shell body 1, the output row 2 and the heat dissipation pipeline 10 are integrally cast. Compared with the existing method, the contact surface between the aluminum shell body 1 and the output row 2 is reduced, and the heat dissipation efficiency is accelerated. Heat can also be directly transferred from the aluminum shell body 1 to the heat dissipation pipeline 10, or from the output row 2 to the heat dissipation pipeline 10, and the heat dissipation efficiency is faster. At the same time, it is also convenient to produce heat dissipation aluminum shells, increasing production efficiency.
[0082] It should be noted that, before casting, the outlet and the inlet of the heat dissipation pipeline 10 can be welded in the through hole 13 of the connection block 12 , so that the connection block 12 and the heat dissipation pipeline 10 are integrated.
[0083] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.
Claims
1. A transformer heat dissipation aluminum shell, characterized in that: include: There are two aluminum shell bodies (1), and the two aluminum shell bodies (1) are insulated and connected to each other; There are two output rows (2), which are respectively arranged on two aluminum shell bodies (1); A heat dissipation component is arranged on the aluminum shell body (1) and the corresponding output row (2); The surfaces of the aluminum shell body (1) and the output row (2) are both provided with a plurality of mounting holes (3), and the two output rows (2) are located on the same side where the two aluminum shell bodies (1) are connected as a whole.
2. The transformer heat dissipation aluminum shell according to claim 1, characterized in that: The two aluminum shell bodies (1) are each provided with a half-shaped accommodating cavity (4), and a complete accommodating cavity (4) is formed after the two aluminum shell bodies (1) are connected.
3. The transformer heat dissipation aluminum shell according to claim 1, characterized in that: Also includes: The aluminum shell connection assembly is arranged on the aluminum shell body (1) and is suitable for performing an insulating connection between two aluminum shell bodies (1).
4. The transformer heat dissipation aluminum shell according to claim 3, characterized in that: The aluminum shell connection assembly comprises: An insulating plate (5) is located between the two aluminum shell bodies (1), and the two aluminum shell bodies (1) are respectively in contact with the insulating plate (5); A plurality of connecting notches (6) are provided on one of the aluminum shell bodies (1), and the connecting notches (6) have a connecting plane close to the other aluminum shell body (1); A connecting hole (7), wherein the connecting hole (7) passes through a connecting plane on one of the aluminum shell bodies (1) to the other aluminum shell body (1); An insulating particle (8) is inserted into the connecting hole (7), and the head of the insulating particle (8) is located in the connecting notch (6); The connecting bolt is sleeved on the inner side of the insulating particle (8) located on one of the aluminum shell bodies (1) and is connected to the aluminum shell body (1) through the insulating particle (8); the connecting bolt is screwed to the connecting hole (7) on the other aluminum shell body (1).
5. The transformer heat dissipation aluminum shell according to claim 4, characterized in that: The tail end of the insulating particle (8) extends into the insulating plate (5).
6. The transformer heat dissipation aluminum shell according to claim 1, characterized in that: The heat dissipation component comprises: A heat dissipation pipeline (10) is arranged in the aluminum shell body (1) and the corresponding output row (2), and the inlet and outlet of the heat dissipation pipeline (10) are both arranged on an end of the output row (2) away from the aluminum shell body (1).
7. The transformer heat dissipation aluminum shell according to claim 6, characterized in that: Also includes; The pipeline connection assembly is arranged on an end of the output row (2) away from the aluminum shell body (1), and is suitable for connecting the inlet and outlet of the heat dissipation pipeline (10) with the outside world.
8. The transformer heat dissipation aluminum shell according to claim 7, characterized in that: The pipeline connection assembly comprises: A connecting cavity (11) is arranged on an end of the output row (2) away from the aluminum shell body (1), one end of the connecting cavity (11) is respectively connected to the inlet and outlet of the heat dissipation pipeline (10), and the other end of the connecting cavity (11) is connected to the outside; A connection block (12) is arranged in the connection cavity (11), and two through holes (13) are arranged on the connection block (12), one end of the two through holes (13) are respectively connected to the inlet and the outlet of the heat dissipation pipeline (10), and the other end of the two through holes (13) are connected to the outside; There are two locking water nozzles (14), which are respectively connected to one end of the two through holes (13) away from the heat dissipation pipeline (10), and each of the locking water nozzles (14) is provided with a water nozzle nut (15); The connection cavity (11) is provided with a protrusion (16), the protrusion (16) is connected to the side wall of the output row (2), and the connection block (12) is provided with a groove (17) matched with the protrusion (16).
9. The transformer heat dissipation aluminum shell according to claim 8, characterized in that: The heat dissipation pipeline (10) and the connection block (12) are both made of copper.
10. The transformer heat dissipation aluminum shell according to claim 6, characterized in that: The aluminum shell body (1), the output row (2) and the heat dissipation pipeline (10) are integrally cast.