Cap making machine

By designing a cover making machine for multi-layer ceramic capacitors, the problem of complex structure and low efficiency when the existing equipment is prepared simultaneously with the dielectric layer and protective layer is solved, efficient cutting and stacking of the white film layer is achieved, and ceramics are improved Capacitor production efficiency.

CN222338082UActive Publication Date: 2025-01-10SHENZHEN JINMINJIANG RIVER MECHANICAL & ELECTRICAL EQUIP
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Patent Information

Application Number
CN202323613424.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-01-10
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

In the production process of multi-layer ceramic capacitors, existing equipment needs to handle the preparation of dielectric layer and protective layer simultaneously, resulting in complex equipment structure and low production efficiency, making it difficult to achieve mass production.

Method used

A cover making machine is designed, including feeding structure, cutting structure and laminated structure, for unfolding the material roll, cutting the white film layer, and laminating multiple white film units and molding them into protective layers, thereby independently and batch-based. Manufacture the protective layer.

Benefits of technology

Through this cover making machine, the production efficiency of the protective layer is improved, the equipment structure is simplified, and the mass production of multi-layer ceramic capacitors is promoted.

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Abstract

The utility model belongs to the technical field of membrane lamination, and particularly relates to a cap making machine. The cap making machine comprises a feeding structure, the feeding structure comprises a rack with a feeding channel, a discharging barrel rotationally connected with the rack and a receiving barrel rotationally connected with the rack, one end of a material roll is wound around the discharging barrel, and the other end of the material roll passes through the feeding channel and is wound around the receiving barrel; the cutting structure is located on the feeding channel and used for cutting the white film layer so as to sequentially cut the white film layer into a plurality of white film units in the conveying direction; and the laminating structure is adjacent to the rack and comprises a material moving mechanism and a mold pressing mechanism, and the material moving mechanism is used for grabbing the white film units from the feeding channel, laminating the multiple white film units and conveying the multiple white film units to the mold pressing mechanism, so that the mold pressing mechanism conducts mold pressing on the multiple white film units to form the protective layer. According to the utility model, independent and batch manufacturing of the protection layer can be carried out, and the subsequent production efficiency of the ceramic capacitor is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of membrane lamination, and in particular relates to a cap making machine. Background Art

[0002] Multilayer ceramic capacitors (MLCC) are a common type of capacitors in electronic devices. Its structure consists of multiple layers of ceramic sheets and electrode layers, forming a multilayer structure. MLCC has the advantages of small size, light weight, high stability and fast response, so it has been widely used in various electronic applications. Multilayer ceramic capacitors include a dielectric layer and a protective layer. The protective layer includes multiple white films. Two protective layers are placed on both sides of the dielectric layer, so that the dielectric layer is located between the two protective layers. The dielectric layer can be isolated and protected by the two protective layers.

[0003] However, during the manufacturing process, the dielectric layer and the protective layer are prepared simultaneously on the same device. The device loads two materials at the same time. The device also needs to stack multiple dielectric films into a dielectric layer and then stack multiple white films into a protective layer, which results in a complex structure of the device and reduces production efficiency, which is not conducive to the mass production of multilayer ceramic capacitors. Utility Model Content

[0004] The purpose of the embodiments of the present application is to provide a cap making machine, aiming to solve the problem of how to prepare a protective layer to improve the production efficiency.

[0005] To achieve the above purpose, the technical solution adopted in this application is:

[0006] Provided is a capping machine for processing a material roll, wherein the material roll comprises a base layer and a white film layer attached to the base layer, the capping machine comprising:

[0007] The feeding structure comprises a frame with a feeding channel, a discharge drum rotatably connected to the frame, and a receiving drum rotatably connected to the frame, one end of the material roll is wound around the discharge drum, and the other end of the material roll passes through the feeding channel and is wound around the receiving drum;

[0008] a cutting structure, located on the feeding channel and used for cutting the white film layer, so as to sequentially cut the white film layer into a plurality of white film units along a conveying direction; and

[0009] The stacking structure is adjacent to the frame and includes a material moving mechanism and a molding mechanism. The material moving mechanism is used to grab the white film unit from the feeding channel, and stack a plurality of the white film units and transfer them to the molding mechanism so that the molding mechanism molds the plurality of white film units into a protective layer.

[0010] In some embodiments, the cutting structure includes a transverse cutting component for cutting the white film layer along a first direction and a longitudinal cutting component for cutting the white film layer along a second direction, wherein the first direction is perpendicular to the second direction.

[0011] In some embodiments, the cross-cutting assembly includes a first gantry spanning the feeding channel, a first lifting drive arranged on the first gantry, and a first cutter for cutting the white film layer, two of the first lifting drives are arranged at intervals, and the first cutter is arranged on both of the first lifting drives.

[0012] In some embodiments, the longitudinal cutting assembly includes a second gantry spanning the feeding channel and spaced apart from the first gantry, a second lifting drive slidably connected to the second gantry along a second direction, a longitudinal cutting drive connected to the second gantry and used to drive the second lifting drive, and a second cutter for cutting the white film layer, and the second cutter is connected to the second lifting drive.

[0013] In some embodiments, the cap making machine also includes a stripping structure located on the feeding channel, the stripping structure includes a stripping plate that is used to sequentially receive each of the white film units and is horizontally arranged, an adjusting member that supports the stripping plate, and a stripping base that is slidably arranged along the extension direction of the feeding channel, the lower end of the adjusting member is connected to the base and is used to adjust the horizontality of the stripping plate, and a plurality of the adjusting members are arranged at intervals.

[0014] In some embodiments, the adjusting member includes a supporting screw and an adjusting nut threadedly connected to the supporting screw, and the stripping plate is slidably connected to the supporting screw along a vertical direction and abuts downward against an upper surface of the adjusting nut.

[0015] In some embodiments, the stacking structure is provided with a material transfer station and a molding station, and the molding mechanism is located at the molding station; the material transfer mechanism includes a material transfer robot slidably arranged along the extension direction of the feeding channel, a first loading tray for carrying the white film unit, a second loading tray located below the first loading tray and for carrying the protective layer, and two material transfer drive components respectively used to drive the first loading tray and the second loading tray, and the first loading tray and the second loading tray are both slidably arranged; the material transfer drive component is used to drive the first loading tray and the second loading tray to slide back and forth between the molding station and the material transfer station; the first loading tray receives the white film unit to be molded at the material transfer robot, and synchronously transfers and releases a plurality of stacked white film units to the molding mechanism; the second loading tray takes the protective layer at the molding station, and transfers the protective layer to the material transfer station; the first loading tray receives the protective layer at the material transfer station.

[0016] In some embodiments, the cap making machine also includes a lifting structure located at the material transfer station, and the lifting structure lifts the molded white film unit upward from the second loading tray so that the first loading tray can receive the white film unit; the lifting structure includes a lifting support plate and a lifting drive connected to the lifting support plate, and the first loading tray is provided with a first avoidance groove for the lifting support plate to pass through, and the first avoidance groove is along the direction from the molding station to the material transfer station, and passes through to the edge of the first loading tray; the second loading tray is provided with a second avoidance groove for the lifting support plate to pass through.

[0017] In some embodiments, the material transfer drive assembly includes a driving wheel, a driven wheel, a synchronous belt and a transmission driver for driving the driving wheel, the driving wheel and the driven wheel are arranged along a predetermined direction and are respectively located at both ends of the synchronous belt; the first loading tray and the second loading tray are respectively connected to the two synchronous belts.

[0018] In some embodiments, the cap making machine is characterized in that: the molding mechanism includes a molding driver located at the molding station, a lower mold base connected to the molding driver and for placing the white film unit, and an upper mold base fixedly arranged and located above the lower mold base, and the molding driver drives the lower mold base to close the upper mold base to mold each of the white film units into a protective layer.

[0019] The beneficial effects of the present application are as follows: the cap making machine includes a feeding structure, a cutting structure and a stacking structure. The feeding structure can unfold the material roll and allow the material roll to pass through the cutting structure. The cutting structure cuts white film units that meet the use size on the white film layer. The stacking structure is used to stack multiple white film units and press the stacked multiple white film units to form a protective layer, so that the protective layer can be independently and batch manufactured, thereby improving the subsequent production efficiency of ceramic capacitors. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or exemplary technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 is a three-dimensional structural schematic diagram of a cap making machine provided in an embodiment of the present application;

[0022] Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure of the cutting structure;

[0023] Figure 3 yes Figure 1 Schematic diagram of the three-dimensional structure of the peeling structure;

[0024] Figure 4 yes Figure 1 A schematic diagram of a three-dimensional structure of a laminated structure;

[0025] Figure 5 yes Figure 4 A schematic diagram of the three-dimensional structure of a material transfer mechanism of a stacked structure;

[0026] Figure 6 yes Figure 4 Exploded diagram of the laminated structure.

[0027] Among them, the reference numerals in the figure are:

[0028] 1000, capping machine; 600, cutting structure; 601, cross-cutting assembly; 602, longitudinal cutting assembly; 700, feeding structure; 701, discharge cylinder; 702, receiving cylinder; 703, frame; 704, feeding channel; 800, stripping structure; 6021, second gantry; 6023, second cutter; 6022, longitudinal cutting drive; 6024, second lifting drive; 6011, first gantry; 6012, first cutter; 6013, first lifting drive; 208, material transfer manipulator; 2081, material transfer gantry; 2082, material transfer lifting drive; 2083, vacuum adsorption plate; 801, stripping plate; 8011, guide surface; 802, adjustment member; 8 021, support screw; 8022, adjustment nut; 803, stripping base; 101, material transfer station; 102, molding station; 400, protective layer; 200, stacking structure; 201, first material loading tray; 202, second material loading tray; 203, material transfer drive assembly; 204, fixed shell; 205, placement cavity; 300, molding mechanism; 210, first guide rail; 220, second guide rail; 2032, transmission drive; 2033, driving wheel; 2034, synchronous belt; 2035, driven wheel; 2011, first avoidance groove; 2021, second avoidance groove; 2012, side plate; 207, lifting structure; 2071, lifting support plate; 2072, lifting drive; DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present application.

[0030] It should be noted that when a component is referred to as being "fixed on" or "disposed on" another component, it may be directly on the other component or indirectly on the other component. When a component is referred to as being "connected to" another component, it may be directly or indirectly connected to the other component. The orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances. The terms "first" and "second" are only used for the purpose of convenience of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0031] See also Figures 1 to 6 The embodiment of the present application provides a capping machine 1000, which is used to process a material roll, the material roll includes a base layer and a white film layer attached to the base layer, the capping machine 1000 can sequentially divide the white film layer into a plurality of independent white film units, and then stack the plurality of white film units, and finally mold the plurality of white film units to form a protective layer 400, and batch prepare the protective layer 400. It is understandable that the capping machine can also press a plurality of dielectric films into a dielectric layer, which is not limited here and can be selected according to actual conditions.

[0032] See also Figures 1 to 3 The capping machine 1000 includes a feeding structure 700, a cutting structure 600 connected to the feeding structure 700, and a laminating structure 200 for molding white film units.

[0033] The feeding structure 700 includes a frame 703 having a feeding channel 704, a discharge drum 701 rotatably connected to the frame 703, and a receiving drum 702 rotatably connected to the frame 703. The feeding channel 704 is located on the upper surface of the frame 703. One end of the material roll is wound around the discharge drum 701, and the other end of the material roll passes through the feeding channel 704 and is wound around the receiving drum 702. It can be understood that the material roll is unwound from the discharge drum 701, passes through the feeding channel 704, and is wound and collected on the discharge drum 701. The cutting structure 600 is located on the feeding channel 704 and is used to cut the white film layer, so as to cut the white film layer into a plurality of white film units in sequence along the conveying direction. It can be understood that the plurality of white film units are arranged on the base layer along the feeding direction, and the feeding direction is the same as the extension direction of the feeding channel 704. The stacking structure 200 is adjacent to the frame 703 and includes a material transfer mechanism and a molding mechanism 300. The material transfer mechanism is used to grab the white film unit from the feeding channel 704, and stack multiple white film units, and then transfer the stacked multiple white film units as a whole to the molding mechanism 300, so that the molding mechanism 300 molds and presses the multiple white film units into a protective layer 400. The cycle is repeated in sequence, so that multiple protective layers 400 can be prepared in batches.

[0034] See also Figures 1 to 3 The cap making machine 1000 provided in the embodiment of the present application includes a feeding structure 700, a cutting structure 600 and a stacking structure 200. The feeding structure 700 can unfold the material roll and allow the material roll to pass through the cutting structure 600. The cutting structure 600 cuts a white film unit that meets the use size on the white film layer. The stacking structure 200 is used to stack multiple white film units and press the stacked multiple white film units to form a protective layer 400, thereby improving the subsequent production efficiency of ceramic capacitors.

[0035] See also Figures 1 to 3 In some embodiments, the cutting structure 600 includes a transverse cutting component 601 for cutting the white film layer along a first direction and a longitudinal cutting component 602 for cutting the white film layer along a second direction, and the first direction is perpendicular to the second direction.

[0036] It can be understood that the first direction and the second direction are both arranged in the horizontal direction, the longitudinal cutting component 602 can cut along the length direction of the white film layer, and the cross-cutting component 601 can cut along the width direction of the white film layer. As the material is discharged, the longitudinal cutting component 602 and the cross-cutting component 601 continue to operate, so that the white film layer can be cut into multiple linearly arranged white film units.

[0037] See also Figures 1 to 3In some embodiments, the cross-cutting assembly 601 includes a first gantry 6011 spanning the feeding channel 704, a first lifting drive 6013 disposed on the first gantry 6011, and a first cutter 6012 for cutting the white film layer, two first lifting drives 6013 are arranged at intervals, and the first cutter 6012 is disposed on both first lifting drives 6013.

[0038] It can be understood that the first lifting driver 6013 drives the first cutter 6012 to descend and abut against the white film layer. As the white film layer moves along the feeding channel 704 , the white film layer can be passively cut by the first cutter 6012 .

[0039] See also Figures 1 to 3 In some embodiments, the longitudinal cutting assembly 602 includes a second gantry 6021 spanning the feeding channel 704 and spaced apart from the first gantry 6011, a second lifting drive 6024 slidably connected to the second gantry 6021 along a second direction, a longitudinal cutting drive 6022 connected to the second gantry 6021 and used to drive the second lifting drive 6024, and a second cutter 6023 for cutting the white film layer, and the second cutter 6023 is connected to the second lifting drive 6024.

[0040] See also Figures 1 to 3 Optionally, the longitudinal cutting driver 6022 can drive the second lifter to slide horizontally along the second direction through a pulley structure, and the second lifting driver 6024 drives the second cutter 6023 to descend and abut against the white film layer, so that the white film layer is actively cut by the second cutter 6023, and the cutting is performed in the first direction first, and then the cutting is performed in the second direction, so that the white film layer can be accurately cut and the white film layer can be prevented from shifting and inaccurate cutting.

[0041] See also Figures 1 to 3 In some embodiments, the capping machine 1000 further includes a stripping structure 800 located on the feeding channel 704, the stripping structure 800 includes a stripping plate 801 which is used to sequentially receive each white film unit and is arranged horizontally, an adjusting member 802 which supports the stripping plate 801, and a stripping base 803 which is slidably arranged along the extension direction of the feeding channel 704, the lower end of the adjusting member 802 is connected to the base and is used to adjust the horizontality of the stripping plate 801, and a plurality of adjusting members 802 are arranged at intervals.

[0042] See also Figures 1 to 3Optionally, the horizontality of the stripping plate 801 can be adjusted by the adjusting member 802, so that the white film unit can be closely attached to the upper surface of the stripping plate 801, which is convenient for the material transfer mechanism to horizontally adsorb and grab the white film unit. The stripping plate 801 slides to the material transfer mechanism, and the material transfer mechanism absorbs the white film unit on the stripping plate 801. At the same time, the stripping plate 801 slides in a direction away from the material transfer mechanism, so that the base layer and the white film unit are separated. At this time, the base layer corresponding to the white film unit moves toward the receiving barrel 702, and the stripping plate 801 reloads a new white film unit. The stripping plate 801 continues to move to the material transfer mechanism to continue to peel the white film unit from the base layer. The material transfer mechanism stacks the absorbed white film units and then feeds them as a whole to the molding mechanism 300.

[0043] Optionally, a guide surface 8011 is provided on the side surface of the stripping plate 801 facing the material moving mechanism, and the guide surface 8011 faces downward. The base layer covers the guide surface 8011, so that the base layer has a downward separation force. The guide surface 8011 can facilitate the separation of the white film unit from the base layer, thereby improving the stripping efficiency.

[0044] Optionally, four adjusting members 802 are arranged at intervals, and the four adjusting members 802 are respectively located at four right angles of the peeling plate 801 .

[0045] See also Figures 1 to 3 In some embodiments, the adjusting member 802 includes a supporting screw 8021 and an adjusting nut 8022 threadedly connected to the supporting screw 8021 , and the stripping plate 801 slides along the vertical direction to connect the supporting screw 8021 and abuts against the upper surface of the adjusting nut 8022 downward.

[0046] It can be understood that by rotating the adjusting nut 8022, the local position of the stripping plate 801 can be driven to rise or fall, so that the horizontality of the stripping plate 801 can be adjusted, and the operation process is simple and efficient.

[0047] See also Figures 4 to 6In some embodiments, the stacking structure 200 is provided with a material transfer station 101 and a molding station 102, and the molding mechanism 300 is located at the molding station 102; the material transfer mechanism includes a material transfer manipulator 208 slidably arranged along the extension direction of the feeding channel 704, a first material loading tray 201 for carrying the white film unit, a second material loading tray 202 located below the first material loading tray 201 and for carrying the protective layer 400, and two material transfer drive components 203 respectively used to drive the first material loading tray 201 and the second material loading tray 202, and the first material loading tray 201 and the second material loading tray 202 are both slidably arranged; the material transfer drive component 203 03 is used to drive the first loading tray 201 and the second loading tray 202 to slide back and forth between the molding station 102 and the material transfer station 101; the first loading tray 201 receives the white film unit to be molded at the material transfer robot 208, and synchronously transfers and releases multiple stacked white film units to the molding mechanism 300; the second loading tray 202 takes the protective layer 400 at the molding station 102, and transfers the protective layer 400 to the material transfer station 101; the first loading tray 201 receives the protective layer 400 at the material transfer station 101, and the material transfer robot 208 unloads the protective layer 400 to empty the first loading tray 201.

[0048] See also Figures 4 to 6 It can be understood that the first material loading tray 201 and the second material loading tray 202 can slide back and forth between the molding station 102 and the material transfer station 101 under the drive of the material transfer drive assembly 203, wherein the material transfer robot 208 absorbs the white film unit from the stripping plate 801 and stacks the white film unit on the first material loading tray 201 located at the material transfer station 101, and the first material loading tray 201 transfers the plurality of stacked white film units as a whole to the molding station 1 02, the molding mechanism 300 molds multiple white film units to prepare a protective layer 400, the second loading tray 202 receives the protective layer 400 at the molding station 102, and transfers the protective layer 400 to the material transfer station 101, so that the white film units are fed from the top to the molding station 102 through the first loading tray 201, and the protective layer 400 is discharged from the bottom to the material transfer station 101 through the second loading tray 202.

[0049] See also Figures 4 to 6, the first loading tray 201 receives the white film unit to be molded from the material transfer station 101, and transfers the white film unit to the molding station 102; at the same time, the second loading tray 202 receives the protective layer 400 that has been molded at the molding station 102, and transfers the protective layer 400 from the bottom to the material transfer station 101; after the first loading tray 201 releases the white film unit from the molding structure, the first loading tray 201 returns to the material transfer station 101, and receives the molded white film unit from the second loading tray 202. After the second loading tray 202 is unloaded, it moves to the molding station 102 to prepare for the next material receiving. The material transfer robot 208 unloads the protective layer 400 from the first loading tray 201, and at the same time, the material transfer robot 208 loads the white film unit to the first loading tray 201, and the cycle is repeated in sequence, thereby realizing the simultaneous loading and unloading, improving production efficiency and reducing costs.

[0050] See also Figures 4 to 6 In some embodiments, the dual-platform switching molding device further includes a lifting structure 207 located at the material transfer station 101, and the lifting structure 207 lifts the protective layer 400 upward from the second loading tray 202 so that the first loading tray 201 can receive the protective layer 400. When the second loading tray 202 moves to the material transfer station 101, the lifting structure 207 lifts the protective layer 400 to the moving plane of the first loading tray 201 so that the first loading tray 201 can receive the protective layer 400. After the second loading tray 202 is unloaded, it moves to the molding station 102 to prepare for the next protective layer 400.

[0051] In some embodiments, the lifting structure 207 includes a lifting support plate 2071 and a lifting driver 2072 connected to the lifting support plate. The first loading tray 201 is provided with a first avoidance groove 2011 for the lifting support plate 2071 to pass through. The first avoidance groove 2011 points along the molding station 102 to the direction of the material transfer station 101 and passes through to the edge of the first loading tray 201; the second loading tray 202 is provided with a second avoidance groove 2021 for the lifting support plate 2071 to pass through.

[0052] See also Figures 4 to 6 Optionally, the lifting driver 2072 may be a cylinder. After the lifting support plate 2071 lifts the protective layer 400, the first loading tray 201 slides to the moving station, the piston rod of the lifting driver 2072 is located in the first avoidance groove 2011, and the lifting support plate 2071 is located above the first loading tray 201. The lifting driver 2072 drives the lifting support plate 2071 to descend, and the lifting support plate 2071 passes through the first avoidance groove 2011 and the second avoidance groove 2021 in turn and resets. At this time, the protective layer 400 is released on the first loading tray 201 for the material transfer robot 208 to discharge the material.

[0053] See also Figures 4 to 6 In some embodiments, the molding structure includes a molding driver 301 located at the molding station 102, a lower mold base 302 connected to the molding driver 301 and for placing materials, and an upper mold base 303 fixedly arranged and located above the lower mold base 302. The molding driver 301 drives the lower mold base 302 to close the upper mold base 303 to press the white film unit. The molding driver 301 can be a hydraulic cylinder, which receives the white film unit from the first material loading tray 201 through the lower mold base 302, and presses a plurality of white film units between the lower mold base 302 and the upper mold base 303 through the hydraulic cylinder to prepare the protective layer 400.

[0054] See also Figures 4 to 6 In some embodiments, the first avoidance groove 2011 passes through both ends of the first loading tray 201 along the sliding direction of the first loading tray 201, and the second avoidance groove 2021 passes through the direction of the material transfer station 101 pointing to the molding station 102, and passes through the edge of the second loading tray 202. After the first loading tray 201 transfers the material to the molding station 102, the molding driver 301 drives the lower mold base 302 to pass through the first avoidance groove 2011 and makes the lower mold base 302 push up the white film unit, and the first loading tray 201 returns to the material transfer station 101, and the molding driver 301 drives the lower mold base 302 to continue to move toward the upper mold base 303 until the lower mold base 302 presses the upper mold base 303. After the molding is completed, the molding driver 301 drives the lower mold base 302 to descend to a suitable height, and the second loading tray 202 moves to the molding station 102. The lower mold base 302 is located in the second avoidance groove 2021, and the material is located above the second loading tray 202. The lower mold base 302 continues to descend and reset. At this time, the protective layer 400 is released on the second loading tray 202.

[0055] See also Figures 4 to 6 In some embodiments, the loading structure further includes a first guide rail 210 arranged along a predetermined direction, two first guide rails 210 are arranged at intervals, and two ends of the first loading tray 201 are slidably connected to the two first guide rails 210 respectively.

[0056] Optionally, the first guide rail 210 can guide the first loading tray 201 to slide smoothly.

[0057] In some embodiments, the loading structure further includes second guide rails 220 arranged along a predetermined direction, two second guide rails 220 are arranged at intervals, and two ends of the second loading tray 202 are slidably connected to the two second guide rails 220 .

[0058] Optionally, the second material loading tray 202 can be guided to slide smoothly by the second guide rail 220 .

[0059] See also Figures 4 to 6In some embodiments, two material transfer drive assemblies 203 are provided, and the two material transfer drive assemblies 203 are respectively used to drive the first loading tray 201 and the second loading tray 202; the material transfer drive assembly 203 includes a driving wheel 2033, a driven wheel 2035, a synchronous belt 2034 and a transmission driver 2032 for driving the driving wheel 2033, the driving wheel 2033 and the driven wheel 2035 are arranged along a predetermined direction and are respectively located at both ends of the synchronous belt 2034; the first loading tray 201 and the second loading tray 202 are respectively connected to the two synchronous belts 2034.

[0060] Optionally, the predetermined direction is a sliding direction of the first loading tray 201 or the second loading tray 202 , and the predetermined direction is the same as the second direction.

[0061] See also Figures 4 to 6 Optionally, the transmission driver 2032 may also be a servo motor, so that the first loading tray 201 and the second loading tray 202 can be driven to operate independently by two servo motors.

[0062] The first loading tray 201 includes two oppositely arranged side plates 2012, and the two side plates 2012 are respectively slidably connected to the two first guide rails 210. The two side plates 2012 jointly form a first avoidance groove 2011. Two material moving drive components 203 can be set, and the two material moving drive components 203 are respectively used to drive the two side plates 2012 to move synchronously.

[0063] See also Figures 4 to 6 In some embodiments, the loading structure further includes a fixed shell 204 having a placement cavity 205 , and the first loading tray 201 and the second loading tray 202 are both slidably connected to the cavity wall of the placement cavity 205 .

[0064] It can be understood that the first guide rail 210 and the second guide rail 220 are both connected to the inner wall of the placement cavity 205 , and the driving wheel 2033 and the driven wheel 2035 are both rotatably connected to the fixed shell 204 .

[0065] See also Figures 1 to 3 In some embodiments, the capping machine 1000 further includes a control structure for controlling the feeding structure 700 , the cutting structure 600 and the stacking structure 200 .

[0066] See also Figures 1 to 3 In some embodiments, the material transfer robot 208 includes a material transfer gantry 2081 arranged along the sliding direction of the stripping plate 801, a material transfer lifting driver 2082 slidably connected to the material transfer gantry 2081, and a vacuum adsorption plate 2083 connected to the material transfer lifting driver 2082.

[0067] Optionally, the material transfer gantry 2081 spans the material transfer station 101 and extends to the sliding range of the stripping plate 801. When the stripping plate 801 slides to the extreme position toward the material transfer station 101, the material transfer lifting driver 2082 slides to above the stripping plate 801 and drives the vacuum adsorption plate 2083 to move downward, so that the vacuum adsorption plate 2083 uses negative pressure to adsorb the white film unit from the stripping plate 801. At this time, the stripping plate 801 slides in the direction away from the material transfer station 101 to achieve passive stripping of the white film unit, and the vacuum adsorption plate 2083 places the adsorbed white film unit on the first loading tray 201 located at the material transfer station 101.

[0068] The above are only optional embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims

1. A capping machine for processing a material roll, wherein the material roll comprises a base layer and a white film layer attached to the base layer, characterized in that: The capping machine comprises: The feeding structure comprises a frame with a feeding channel, a discharge drum rotatably connected to the frame, and a receiving drum rotatably connected to the frame, one end of the material roll is wound around the discharge drum, and the other end of the material roll passes through the feeding channel and is wound around the receiving drum; a cutting structure, located on the feeding channel and used for cutting the white film layer, so as to sequentially cut the white film layer into a plurality of white film units along a conveying direction; and The stacking structure is adjacent to the frame and includes a material moving mechanism and a molding mechanism. The material moving mechanism is used to grab the white film unit from the feeding channel, and stack a plurality of the white film units and transfer them to the molding mechanism so that the molding mechanism molds the plurality of white film units into a protective layer.

2. The capping machine according to claim 1, characterized in that: The cutting structure comprises a transverse cutting component for cutting the white film layer along a first direction and a longitudinal cutting component for cutting the white film layer along a second direction, wherein the first direction is perpendicular to the second direction.

3. The capping machine according to claim 2, characterized in that: The cross-cutting assembly includes a first gantry spanning the feeding channel, a first lifting drive arranged on the first gantry, and a first cutter for cutting the white film layer. Two first lifting drives are arranged at intervals, and the first cutters are arranged on both of the first lifting drives.

4. The capping machine according to claim 3, characterized in that: The longitudinal cutting assembly includes a second gantry spanning the feeding channel and spaced apart from the first gantry, a second lifting drive slidably connected to the second gantry along a second direction, a longitudinal cutting drive connected to the second gantry and used to drive the second lifting drive, and a second cutter for cutting the white film layer, wherein the second cutter is connected to the second lifting drive.

5. The cap making machine according to any one of claims 1 to 4, characterized in that: The capping machine also includes a stripping structure located on the feeding channel, the stripping structure includes a stripping plate which is used to sequentially receive each of the white film units and is arranged horizontally, an adjusting member which supports the stripping plate, and a stripping base which is slidably arranged along the extension direction of the feeding channel, the lower end of the adjusting member is connected to the base and is used to adjust the horizontality of the stripping plate, and a plurality of the adjusting members are arranged at intervals.

6. The capping machine according to claim 5, characterized in that: The adjusting member comprises a supporting screw and an adjusting nut threadedly connected to the supporting screw, and the stripping plate is slidably connected to the supporting screw along a vertical direction and abuts against an upper surface of the adjusting nut downward.

7. The cap making machine according to any one of claims 1 to 4, characterized in that: The stacking structure is provided with a material transfer station and a molding station, and the molding mechanism is located at the molding station; the material transfer mechanism includes a material transfer manipulator slidably arranged along the extension direction of the feeding channel, a first material loading tray for carrying the white film unit, a second material loading tray located below the first material loading tray and for carrying the protective layer, and two material transfer drive assemblies respectively used to drive the first material loading tray and the second material loading tray, the first material loading tray and the second material loading tray are both slidably arranged; the material transfer drive assembly is used to drive the first material loading tray and the second material loading tray to slide back and forth between the molding station and the material transfer station; The first loading tray receives the white film unit to be molded at the material transfer robot, and synchronously transfers and releases multiple stacked white film units to the molding mechanism; the second loading tray takes the protective layer at the molding station, and transfers the protective layer to the material transfer station; the first loading tray receives the protective layer at the material transfer station.

8. The capping machine according to claim 7, characterized in that: The cap making machine also includes a lifting structure located at the material shifting station, and the lifting structure lifts the molded white film unit upward from the second loading tray so that the first loading tray can receive the white film unit; the lifting structure includes a lifting support plate and a lifting drive connected to the lifting support plate, and the first loading tray is provided with a first avoidance groove for the lifting support plate to pass through, and the first avoidance groove is along the direction from the molding station to the material shifting station, and passes through to the edge of the first loading tray; the second loading tray is provided with a second avoidance groove for the lifting support plate to pass through.

9. The capping machine according to claim 7, characterized in that: The material transfer drive assembly includes a driving wheel, a driven wheel, a synchronous belt and a transmission driver for driving the driving wheel. The driving wheel and the driven wheel are arranged along a predetermined direction and are respectively located at both ends of the synchronous belt; the first loading tray and the second loading tray are respectively connected to the two synchronous belts.

10. The capping machine according to claim 7, characterized in that: The molding mechanism includes a molding driver located at the molding station, a lower mold base connected to the molding driver and for placing the white film unit, and an upper mold base fixedly arranged and located above the lower mold base. The molding driver drives the lower mold base to close the upper mold base to mold each of the white film units into a protective layer.