Non-contact power supply track and non-contact power supply system

By installing the cable and communication cable on the bracket in the EMS contactless power supply system and setting positioning parts between the brackets, the problem of bloated system structure is solved, and a compact system design and a reliable communication process is achieved.

CN222339083UActive Publication Date: 2025-01-10CHONGQING CHANGAN AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202420006964.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-02
Publication Date
2025-01-10
Estimated Expiration
2034-01-02

AI Technical Summary

Technical Problem

The existing EMS contactless power supply system has a bloated structure and is not compact, resulting in increased system complexity and space utilization.

Method used

The cable, bracket and positioner structure is made more compact by mounting the cable on the first and second brackets in the non-contact power supply rails and providing positioners between the brackets; at the same time, the third bracket is used to install the communication line cable to ensure the compactness and reliability of the system.

Benefits of technology

The compact structural design of the contactless power supply system is realized, the system layout is simplified, the space utilization rate and the overall compactness of the system are improved, and the reliability of the communication process is enhanced.

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Abstract

The utility model discloses a non-contact power supply track and a non-contact power supply system. The non-contact power supply track comprises a guide rail; the first bracket and the second bracket are arranged on the guide rail at an interval and are used for mounting a non-contact power supply cable; the positioning piece is connected with the guide rail and is positioned between the first bracket and the second bracket; and the cable and the positioning piece extend along the length direction of the guide rail. According to the invention, the cables used for power supply are respectively installed on the first support and the second support, and the positioning member is assembled between the first support and the second support, so that the structures of the cables, the first support, the second support and the positioning member are more compact and not bloated.
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Description

Technical Field

[0001] The present application relates to the technical field of conveying equipment, and in particular to a contactless power supply track and a contactless power supply system. Background Art

[0002] EMS (Engine Management System) contactless power supply system is widely used in vehicle factories, supporting factories, storage logistics and conveyor lines. EMS contactless power supply system mainly includes track system, walking system, power supply system, communication system, etc. In addition, EMS contactless power supply system may also include positioning system. In the prior art, when various systems are combined, it is easy to cause the structure of EMS contactless power supply system to be bloated and not compact. Utility Model Content

[0003] The present application provides a contactless power supply track and a contactless power supply system to solve the technical problem that the EMS contactless power supply system in the related art has a bloated and non-compact structure.

[0004] A first aspect of the present application provides a contactless power supply track, including:

[0005] guide;

[0006] A first bracket and a second bracket are arranged at intervals on the guide rail and are used to install a contactless power supply cable;

[0007] A positioning member, connected to the guide rail and located between the first bracket and the second bracket;

[0008] Wherein, the cable and the positioning member both extend along the length direction of the guide rail.

[0009] According to the above technical means, the present application installs the power supply cable on the first bracket and the second bracket respectively, and assembles the positioning member between the first bracket and the second bracket, so that the structure of the cable, the first bracket, the second bracket and the positioning member is more compact and less bloated.

[0010] Optionally, the contactless power supply track further includes:

[0011] A third bracket is arranged on the guide rail and is used for installing communication cables;

[0012] Wherein, the communication cable extends along the length direction of the guide rail;

[0013] The second bracket is located between the first bracket and the third bracket.

[0014] According to the above technical means, a communication cable is installed on the third bracket to facilitate the control of the movement of the contactless power supply transport vehicle, and the first bracket, the second bracket, the third bracket and the positioning member are all concentrated together, making the structure more compact.

[0015] Optionally, the first bracket, the second bracket, and the third bracket are all located on the same side of the guide rail.

[0016] According to the above technical means, the first bracket, the second bracket and the third bracket are more concentrated and the structure is more compact.

[0017] Optionally, the communication cable comprises a microwave communication cable.

[0018] According to the above technical means, microwave communication cables are used to make the communication process more reliable.

[0019] Optionally, the positioning member includes a code tape.

[0020] According to the above technical means, the positioning member can adopt a code tape, and the positioning sensor adopts a code reader, which determines the position of the non-contact power supply transport vehicle by reading the code value on the code tape.

[0021] Optionally, the guide rail is an I-shaped guide rail, and the first bracket, the second bracket, and the positioning member are located on a side of the I-shaped guide rail.

[0022] According to the above technical means, when an I-shaped guide rail is adopted, the guide rail is more stable and less prone to deformation.

[0023] The second aspect of the present application provides a contactless power supply system, including: a contactless power supply transport vehicle and the contactless power supply track as described in the above embodiment; the contactless power supply transport vehicle includes:

[0024] A vehicle body moves along the length direction of the guide rail;

[0025] A contactless power supply, arranged on the vehicle body;

[0026] A positioning sensor is arranged on the vehicle body;

[0027] Wherein, the non-contact power supply is located between the first bracket and the second bracket;

[0028] The positioning sensor is located between the first bracket and the second bracket and corresponds to the position of the positioning member.

[0029] According to the above technical means, the contactless power supply and positioning sensor of the contactless power supply transport vehicle are arranged along the length direction of the guide rail, and the structure is more compact.

[0030] Optionally, the contactless power supply transport vehicle further includes:

[0031] A communication antenna is arranged on the vehicle body and is located at a corresponding position of the communication cable;

[0032] The communication station is arranged on the vehicle body and is electrically connected to the communication antenna.

[0033] According to the above technical means, the communication antenna, the communication station and the communication cable form a communication system to realize the communication of the contactless power supply transport vehicle.

[0034] Optionally, the contactless power supply transport vehicle further includes:

[0035] A rectifier unit, electrically connected to the contactless power supply;

[0036] A controller, arranged on the vehicle body;

[0037] Wherein, the rectifying unit, the positioning sensor and the communication station are all electrically connected to the controller.

[0038] According to the above technical means, the current output by the contactless power supply is rectified by the rectification unit and then transmitted to the controller, and supplies power to electrical equipment such as the controller, positioning sensor, and communication station.

[0039] Optionally, the contactless power supply transport vehicle further includes:

[0040] A movable wheel set is rotatably connected to the vehicle body and rolls relative to the guide rail;

[0041] A driver, connected to the moving wheel set and used to drive the moving wheel set to rotate;

[0042] Wherein, the driver is electrically connected to the controller.

[0043] According to the above technical means, the driver drives the moving wheel group to rotate, thereby realizing the movement of the contactless power supply transport vehicle.

[0044] Beneficial effects of the present application: In the present application, the power supply cable is installed on the first bracket and the second bracket respectively, and the positioning member is assembled between the first bracket and the second bracket, so that the structure of the cable, the first bracket, the second bracket and the positioning member is more compact and not bloated. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Figure 1 is a schematic diagram of the structure of a contactless power supply system provided according to an embodiment of the present application;

[0046] Figure 2 is a side view of a contactless power supply system according to a specific embodiment of the present application;

[0047] Figure 3 yes Figure 2 A-axis sectional view;

[0048] Figure 4 yes Figure 2 Middle B-direction sectional view;

[0049] Figure 5 yes Figure 2 Middle C-axis section view;

[0050] Figure 6 yes Figure 2 Middle D-axis sectional view;

[0051] Figure 7 It is a top view of a contactless power supply system according to a specific embodiment of the present application.

[0052] Among them, 1-guide rail; 101-rail head; 102-rail waist; 103-rail bottom; 11-first bracket; 111-first cable; 12-second bracket; 121-second cable; 13-positioning piece; 14-third bracket; 141-communication cable; 15-base; 2-vehicle body; 21-contactless power supply; 22-positioning sensor; 23-communication antenna; 24-communication station; 25-rectifier unit; 26-controller; 27-moving wheel group; 271-first side wheel; 272-second side wheel; 273-third side wheel; 274-fourth side wheel; 275-top wheel; 276-bottom wheel; 28-drive; 29-connecting rod. DETAILED DESCRIPTION

[0053] Embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.

[0054] Please also see Figure 1-Figure 7 , the present application provides some embodiments of a contactless power supply track.

[0055] like Figure 1 , Figure 2 , Figure 3 As shown, the contactless power supply track of the present application comprises: a guide rail 1, a first bracket 11, a second bracket 12 and a positioning member 13. The first bracket 11 and the second bracket 12 are arranged at intervals on the guide rail 1 and are used to install the contactless power supply cable; the positioning member 13 is connected to the guide rail 1 and is located between the first bracket 11 and the second bracket 12; the cable and the positioning member 13 both extend along the length direction of the guide rail 1.

[0056] Specifically, the guide rail 1 refers to a member that plays a guiding role. The contactless power supply track is applied to the contactless power supply system. The guide rail 1 guides the contactless power supply transport vehicle in the contactless power supply system. The bracket refers to a member that plays a supporting role. The first bracket 11 and the second bracket 12 are used to install and support cables. The cable refers to a cable used for power supply. The cable includes a first cable 111 and a second cable 121. The first bracket 11 supports the first cable 111, and the second bracket 12 supports the second cable 121. There is a gap between the first bracket 11 and the second bracket 12, so that there is a gap between the first cable 111 and the second cable 121. The positioning member 13 refers to a member used for positioning, which specifically assists in positioning the mobile position of the contactless power supply transport vehicle. In this application, the cable used for power supply is installed on the first bracket 11 and the second bracket 12 respectively, and the positioning member 13 is assembled between the first bracket 11 and the second bracket 12, so that the cable, the first bracket 11, the second bracket 12 and the positioning member 13 are more compact and not bloated.

[0057] The length direction of the guide rail 1 is the moving direction of the contactless power supply transport vehicle. Since the cable and the positioning member 13 both extend along the length direction of the guide rail 1, as the contactless power supply transport vehicle moves, the cable can always provide contactless power to the contactless power supply transport vehicle, and the positioning member 13 can position the contactless power supply transport vehicle. The contactless power supply transport vehicle includes: a contactless power supply 21 and a positioning sensor 22. The contactless power supply 21 is located between the first bracket 11 and the second bracket 12, that is, between the first cable 111 and the second cable 121. There is a gap between the contactless power supply 21 and the cable (the first cable 111 and the second cable 121) and there is no contact. The cable provides an alternating current and forms a magnetic field, which generates an induced current in the contactless power supply 21, thereby realizing contactless power collection. The positioning sensor 22 senses the positioning member 13 to achieve positioning.

[0058] The cable is electrically connected to the power cabinet, which refers to a component that provides electrical energy. The power cabinet can provide high-frequency alternating current. For example, the industrial frequency 380V alternating current is transmitted to the cable after filtering, rectification, inversion and compensation. The cable specifically adopts a high-frequency cable. The contactless power supply 21 filters and rectifies the induced current and transmits it to the electrical equipment.

[0059] There can be one or more first brackets 11, and there can be one or more second brackets 12. When multiple first brackets 11 or multiple second brackets 12 are used, multiple first brackets 11 are arranged along the length direction of the guide rail 1, and multiple second brackets 12 are arranged along the length direction of the guide rail 1. The first bracket 11 and the second bracket 12 can be connected to the guide rail 1 through the base 15, and the positioning member 13 can be connected to the guide rail 1 through the base 15.

[0060] In one implementation of the embodiment of the present application, the positioning member 13 includes a code tape.

[0061] Specifically, the positioning member 13 may be a code tape, and the positioning sensor 22 may be a code reader, which determines the position of the contactless power supply conveyor vehicle by reading the code value on the code tape. The code tape may be a bar code tape or a two-dimensional code tape.

[0062] In one implementation of the embodiment of the present application, Figure 1-Figure 3 As shown, the guide rail 1 is an I-shaped guide rail, and the first bracket 11, the second bracket 12, and the positioning member 13 are located on the side of the I-shaped guide rail.

[0063] Specifically, the guide rail 1 can be an I-shaped guide rail, such as an I-beam. When an I-shaped guide rail is adopted, the guide rail 1 is more stable and not easy to deform. The I-shaped guide rail 1 includes: a rail head 101, a rail waist 102 and a rail bottom 103. The two ends of the rail waist 102 are respectively connected to the rail head 101 and the rail bottom 103. The first bracket 11, the second bracket 12 and the positioning member 13 are arranged on the side of the I-shaped guide rail 1, that is, on the side of the rail waist 102.

[0064] In one implementation of the embodiment of the present application, Figure 1-Figure 3 As shown, the contactless power supply track further includes: a third bracket 14 . The third bracket 14 is disposed on the guide rail 1 and is used to install a communication cable 141 ; the communication cable 141 extends along the length direction of the guide rail 1 ; and the second bracket 12 is located between the first bracket 11 and the third bracket 14 .

[0065] Specifically, the communication cable 141 refers to a cable used for communication, and the communication cable 141 may be a PLC (Programmable Logic Controller) communication cable 141. There may be one or more third brackets 14. When multiple third brackets 14 are used, the multiple third brackets 14 are arranged along the length direction of the guide rail 1. The third bracket 14 is located on the side of the second bracket 12 away from the first bracket 11. A gap is formed between the third bracket 14 and the second bracket 12. The communication cable 141 is installed on the third bracket 14 to facilitate the control of the movement of the contactless power supply transport vehicle, and the first bracket 11, the second bracket 12, the third bracket 14 and the positioning member 13 are all concentrated together, and the structure is more compact.

[0066] In one implementation of the embodiment of the present application, Figure 1-Figure 3 As shown, the first bracket 11 , the second bracket 12 , and the third bracket 14 are all located on the same side of the guide rail 1 .

[0067] Specifically, the first bracket 11, the second bracket 12, and the third bracket 14 are all located on the same side of the guide rail 1, and the first bracket 11, the second bracket 12, and the third bracket 14 are more concentrated, and are specifically arranged on the side of the waist 102 of the I-shaped guide rail.

[0068] In one implementation of the embodiment of the present application, Figure 4-Figure 6 As shown, the communication cable 141 comprises a microwave communication cable.

[0069] Specifically, the communication cable 141 can be an SMGM cable. The communication system includes: a communication cable 141, a communication antenna 23, and a communication station 24. In the SMGM communication system, the communication cable 141 is a microwave communication cable (i.e., an SMGM cable), the communication antenna 23 is a mobile receiving antenna, and the communication station 24 is a mobile station. The use of microwave communication cables makes the communication process more reliable.

[0070] In addition, if Figure 1-Figure 3 As shown, based on the contactless power supply track of any of the above embodiments, the embodiment of the present application also proposes a contactless power supply system, which includes: a contactless power supply transport vehicle and the contactless power supply track of the above embodiment. The contactless power supply transport vehicle includes: a vehicle body 2, a contactless power collector 21 and a positioning sensor 22. The vehicle body 2 moves along the length direction of the guide rail 1; the contactless power collector 21 is arranged on the vehicle body 2; the positioning sensor 22 is arranged on the vehicle body 2; the contactless power collector 21 is located between the first bracket 11 and the second bracket 12; the positioning sensor 22 is located between the first bracket 11 and the second bracket 12, and corresponds to the position of the positioning member 13.

[0071] Specifically, the contactless power supply transport vehicle refers to a vehicle that travels on the contactless power supply track and is used for power transmission. The contactless power supply transport vehicle moves along the length direction of the guide rail 1, and the guide rail 1 guides the movement of the contactless power supply transport vehicle. There can be multiple vehicle bodies 2, and the multiple vehicle bodies 2 are connected to each other through a connecting rod 29. The contactless power collector 21 refers to a device that obtains electrical energy in a contactless manner. The contactless power collector 21 is close to but does not contact the cable, and obtains electrical energy from the cable. Specifically, the contactless power collector 21 is located between the first bracket 11 and the second bracket 12, that is, between the first cable 111 and the second cable 121. When an alternating current passes through the cable, a magnetic field is formed between the first cable 111 and the second cable 121, and an induced current is generated in the contactless power collector 21. The positioning sensor 22 refers to a device used to sense the positioning member 13 for positioning. The positioning sensor 22 is arranged relative to the positioning member 13 to realize the positioning of the contactless power supply transport vehicle. The connection line between the contactless power collector 21 and the positioning sensor 22 is arranged along the length direction of the guide rail 1. During the movement of the contactless power supply transport vehicle, the contactless power supply 21 and the positioning sensor 22 are always located between the first bracket 11 and the second bracket 12, and the positioning sensor 22 corresponds to a local area of ​​the positioning member 13. The contactless power supply 21 and the positioning sensor 22 of the contactless power supply transport vehicle are arranged along the length direction of the guide rail 1, and the structure is more compact.

[0072] In one implementation of the embodiment of the present application, Figure 4-Figure 7 As shown, the contactless power supply transport vehicle further includes: a communication antenna 23 and a communication station 24. The communication antenna 23 is disposed on the vehicle body 2 and is located at a corresponding position of the communication cable 141; the communication station 24 is disposed on the vehicle body 2 and is electrically connected to the communication antenna 23.

[0073] Specifically, the communication system includes: a communication cable 141, a communication antenna 23 and a communication station 24. In the SMGM communication system, the communication cable 141 is a microwave communication cable (i.e., an SMGM cable), the communication antenna 23 is a mobile receiving antenna, and the communication station 24 is a mobile station. When the contactless power supply transport vehicle moves, the communication antenna 23 and the communication station 24 move accordingly. The communication system also includes: a ground station, which is located on the ground and is communicatively connected with the communication station 24. The communication antenna 23 and the communication station 24 are respectively located on both sides of the vehicle body 2. Specifically, the communication antenna 23 is located on the side of the vehicle body 2 facing the guide rail 1, and the communication station 24 is located on the side of the vehicle body 2 away from the guide rail 1, so as to facilitate a stable communication connection between the communication station 24 and the ground station.

[0074] In one implementation of the embodiment of the present application, Figure 1-Figure 3 As shown, the contactless power supply transport vehicle further includes: a rectifier unit 25 and a controller 26. The rectifier unit 25 is electrically connected to the contactless power supply 21; the controller 26 is disposed on the vehicle body 2; the rectifier unit 25, the positioning sensor 22, and the communication station 24 are all electrically connected to the controller 26.

[0075] Specifically, the rectifier unit 25 is a device for rectifying the current of the contactless power supply 21. The current output by the contactless power supply 21 is rectified by the rectifier unit 25 and then transmitted to the controller 26, and supplies power to the controller 26, the positioning sensor 22, the communication station 24 and other electrical equipment. The controller 26 and the rectifier unit 25 are both arranged on the side of the vehicle body 2 away from the guide rail 1.

[0076] In one implementation of the embodiment of the present application, Figure 4-Figure 7 As shown, the contactless power supply transport vehicle further includes: a moving wheel set 27 and a driver 28. The moving wheel set 27 is rotationally connected to the vehicle body 2 and rolls relative to the guide rail 1; the driver 28 is connected to the moving wheel set 27 and is used to drive the moving wheel set 27 to rotate; the driver 28 is electrically connected to the controller 26.

[0077] Specifically, the driver 28 drives the moving wheel group 27 to rotate, so as to realize the movement of the contactless power supply transport vehicle. The moving wheel group 27 includes: a first side wheel 271, a second side wheel 272, a third side wheel 273, a fourth side wheel 274, a top wheel 275 and a bottom wheel 276. The first side wheel 271 and the second side wheel 272 are respectively against the two sides of the rail head 101 in the I-shaped guide rail 1, the top wheel 275 is against the top of the rail head 101 in the I-shaped guide rail 1, the third side wheel 273 and the fourth side wheel 274 are respectively against the two sides of the rail bottom 103 in the I-shaped guide rail 1, and the bottom wheel 276 is against the bottom of the rail bottom 103 in the I-shaped guide rail 1. The driver 28 is connected to the top wheel 275 and is used to drive the top wheel 275 to rotate. The current output by the contactless power supply 21 is rectified by the rectifier unit 25, transmitted to the controller 26, and powered by the driver 28.

[0078] The contactless power supply system of the present application has a simple structure, a short processing cycle, and a high space utilization rate. It is not limited by speed, has a small size, is suitable for various types of equipment and application scenarios, can be integrated in other equipment, and has high compatibility. Contactless power supply has no mechanical loss, does not require daily maintenance, and has no noise. Contactless power supply is based on the principle that a resonant circuit works at a resonant frequency, in which capacitive reactance and inductive reactance cancel each other out, and energy transfer is efficient.

[0079] In the description of this specification, the description with reference to the terms "embodiment", "any embodiment" or "implementation" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or implementation are included in at least one embodiment or implementation of the present application. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or implementation. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or implementations in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or implementations described in this specification and the features of the different embodiments or implementations, unless they are contradictory.

[0080] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features.

Claims

1. A contactless power supply track, characterized in that: include: guide; A first bracket and a second bracket are arranged at intervals on the guide rail and are used to install a contactless power supply cable; A positioning member, connected to the guide rail and located between the first bracket and the second bracket; Wherein, the cable and the positioning member both extend along the length direction of the guide rail.

2. The contactless power supply track according to claim 1, characterized in that: The contactless power supply track also includes: A third bracket is arranged on the guide rail and is used for installing communication cables; Wherein, the communication cable extends along the length direction of the guide rail; The second bracket is located between the first bracket and the third bracket.

3. The contactless power supply track according to claim 2, characterized in that: The first bracket, the second bracket, and the third bracket are all located on the same side of the guide rail.

4. The contactless power supply track according to claim 2, characterized in that: The communication cable comprises a microwave communication cable.

5. The contactless power supply track according to any one of claims 1 to 4, characterized in that: The positioning member includes a code tape.

6. The contactless power supply track according to any one of claims 1 to 4, characterized in that: The guide rail is an I-shaped guide rail, and the first bracket, the second bracket, and the positioning member are located on the side of the I-shaped guide rail.

7. A contactless power supply system, characterized in that: include: A contactless power supply transport vehicle and a contactless power supply track as claimed in any one of claims 1 to 6; The contactless power supply transport vehicle comprises: A vehicle body moves along the length direction of the guide rail; A contactless power supply, arranged on the vehicle body; A positioning sensor is arranged on the vehicle body; Wherein, the non-contact power supply is located between the first bracket and the second bracket; The positioning sensor is located between the first bracket and the second bracket and corresponds to the position of the positioning member.

8. The contactless power supply system according to claim 7, characterized in that: The contactless power supply transport vehicle further comprises: A communication antenna is arranged on the vehicle body and is located at a corresponding position of the communication cable; The communication station is arranged on the vehicle body and is electrically connected to the communication antenna.

9. The contactless power supply system according to claim 8, characterized in that: The contactless power supply transport vehicle further comprises: A rectifier unit, electrically connected to the contactless power supply; A controller, arranged on the vehicle body; Wherein, the rectifying unit, the positioning sensor and the communication station are all electrically connected to the controller.

10. The contactless power supply system according to claim 9, characterized in that: The contactless power supply transport vehicle further comprises: A movable wheel set is rotatably connected to the vehicle body and rolls relative to the guide rail; A driver, connected to the moving wheel set and used to drive the moving wheel set to rotate; Wherein, the driver is electrically connected to the controller.