Dedusting detachable shell and tube reactor

By introducing mechanical structures such as telescopic rods and push rods into the tube reactor, the reactor is disassembled and replaced, and the problem of difficulty in disassembly of the integrated structure in the prior art is solved, and the convenience of maintenance is improved.

CN222342817UActive Publication Date: 2025-01-14KAIFENG JUTAI PETROCHEMICAL EQUIP INSTALLATION CO LTD
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Patent Information

Application Number
CN202421188094.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-14
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

Most of the existing tube reactors are integrated structures, which are inconvenient for disassembly and maintenance, resulting in difficulties in operation by maintenance workers.

Method used

A dust removal detachable tube reactor is designed, which drives the push rod and concave block to move through the telescopic rod, drives the rotation shaft to move, and pushes the sliding rod and insert block to move, realizing the disassembly and replacement of the reactor body.

Benefits of technology

It realizes convenient disassembly and replacement of the reactor, improving the operational convenience of maintenance workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tubular reactors, and discloses a dust removal detachable tubular reactor which comprises a first connecting ring and a reactor body, an operation groove is formed in the first connecting ring, and a telescopic rod is fixedly connected in the operation groove. A first concave block is driven to move through movement of a push rod, a first rotating shaft is driven to rotate through movement of the first concave block, a rotating rod is driven to rotate through rotation of the first rotating shaft, a second rotating shaft is pushed to rotate when the rotating rod rotates, and a second concave block is driven to move through the second rotating shaft; a sliding rod is driven by a second concave block to move in an operation groove, and an insertion block is driven by the sliding rod to move out of an insertion groove, so that a mounting block can be taken out from the interior of a first connecting ring, the reactor body can be taken out together for replacement, the reactor body can be conveniently detached for replacement or maintenance, and the convenience of maintenance workers is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tubular reactors, in particular to a detachable tubular reactor with dust removal. Background Art

[0002] Shell and tube reactor is also called tube bundle reactor. It is a fixed bed reactor composed of many very thin reaction tubes and catalysts in the tubes. The structure is similar to that of shell and tube heat exchanger, consisting of tube bundle, shell, and end caps. Flue gas, high-temperature steam, etc. are used outside the tubes to provide the heat required for the reaction, or molten salt heat transfer oil and water are used to remove the heat released by the reaction to maintain the reaction temperature. It is mostly used for strong exothermic reactions and strong endothermic reactions. For situations where the reaction proceeds very quickly, such as o-xylene oxidation reactor, ethylene oxidation reactor to ethylene oxide reactor, methanol oxidation reactor to formaldehyde reactor, etc., which refers to a reactor in which a chemical reaction is carried out in the tube of a shell and tube reactor. The heat carrier is used to remove or supply heat through the tube wall. The structure is similar to that of a shell and tube heat exchanger. The catalyst is evenly loaded in the tube, and the heat carrier is passed between the tubes. In order to enhance the heat transfer effect and continuously supply or take away the reaction heat, the heat carrier must be circulated. Different circulation methods are used according to different heat carriers, such as internal circulation and external circulation.

[0003] Most of the reactors in current life are integrated with the connecting ring, which is not convenient to disassemble for replacement or maintenance, causing great trouble and inconvenience to maintenance workers. Therefore, a dust-removing detachable shell-and-tube reactor is proposed to address the above shortcomings. Utility Model Content

[0004] The purpose of the utility model is to provide a dust-removing detachable shell-and-tube reactor in order to solve the above-mentioned problems. The push rod is driven by the telescopic rod to move inside the operating groove. The movement of the push rod will drive the first recessed block to move. The movement of the first recessed block will drive the first rotating shaft to rotate. The rotation of the first rotating shaft will drive the rotating rod to rotate together. When the rotating rod rotates, it will push the second rotating shaft to rotate. The second recessed block is driven to move. The sliding rod is driven to move inside the operating groove by the second recessed block. The insert block is driven to move out of the slot by the sliding rod, thereby solving the problems mentioned in the background technology.

[0005] In order to solve the above problems, the utility model provides a technical solution:

[0006] A dust-removing detachable shell-and-tube reactor comprises a first connecting ring and a reactor body, wherein the first connecting ring is provided with an operating groove inside, a telescopic rod is fixedly connected inside the operating groove, a push rod is fixedly connected to the output end of the telescopic rod, a first recessed block is fixedly connected to the outer surface of the push rod, a first rotating shaft is rotatably connected inside the first recessed block, a rotating rod is rotatably connected to the outer surface of the first rotating shaft, a first spring is fixedly connected inside the operating groove, a sliding rod is fixedly connected to the other end of the first spring, a second recessed block is fixedly connected to the outer surface of the sliding rod, a second rotating shaft is rotatably connected to the second recessed block, and the outer surface of the second rotating shaft is rotatably connected to the other end of the rotating rod.

[0007] As a preferred solution of the utility model, both ends of the reactor body are fixedly connected with mounting rings, the other end of the mounting ring is fixedly connected with a mounting block, and two slots are provided inside the mounting block.

[0008] As a preferred solution of the utility model, the other end of the slide rod is fixedly connected with an insert block, and the outer surface of the insert block is inserted into the interior of the slot.

[0009] As a preferred solution of the utility model, the internal thread of the first connecting ring is connected to a plurality of bolts, the outer surface of the bolt is threadedly connected to the second connecting ring, the outer surface of the second connecting ring abuts against the first connecting ring, and the other end of the bolt is threadedly connected to a nut.

[0010] As a preferred solution of the utility model, a second spring is fixedly connected inside the operating groove, and the other end of the second spring is fixedly connected to the bottom end of the push rod.

[0011] As a preferred solution of the utility model, the outer surface of the mounting block is inserted into the interior of the first connecting ring.

[0012] The beneficial effects of the utility model are as follows: the push rod is driven to move inside the operating groove by the telescopic rod, the movement of the push rod will drive the first recessed block to move, the movement of the first recessed block will drive the first rotating shaft to rotate, the rotation of the first rotating shaft will drive the rotating rod to rotate together, and when the rotating rod rotates, it will push the second rotating shaft to rotate, the second recessed block is driven to move by the second rotating shaft, the sliding rod is driven to move inside the operating groove by the second recessed block, and the insert block is driven to move out of the slot by the sliding rod, so that the mounting block can be taken out from the inside of the first connecting ring, and the reactor body can be taken out together for replacement, so that it is easy to disassemble it for replacement or maintenance, and the convenience of maintenance workers is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] For ease of explanation, the present invention is described in detail by the following specific implementations and drawings.

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the connecting ring of the utility model;

[0016] Figure 3 This utility model Figure 3 Enlarged view of point A in the middle.

[0017] In the figure: 1, first connecting ring; 2, running groove; 3, telescopic rod; 4, push rod; 5, first concave block; 6, first rotating shaft; 7, rotating rod; 8, first spring; 9, sliding rod; 10, second concave block; 11, second rotating shaft; 12, reactor body; 13, mounting ring; 14, mounting block; 15, slot; 16, plug block; 17, bolt; 18, second connecting ring; 19, nut; 20, second spring. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0019] Example

[0020] See also Figure 1-Figure 3 The utility model provides a technical solution: a dust-removing detachable tubular reactor, comprising a first connecting ring 1 and a reactor body 12. An operating groove 2 is provided inside the first connecting ring 1. A telescopic rod 3 is fixedly connected inside the operating groove 2. The telescopic rod 3 is fixed through the operating groove 2. A push rod 4 is fixedly connected to the output end of the telescopic rod 3. The push rod 4 is driven to move by the telescopic rod 3. A first concave block 5 is fixedly connected to the outer surface of the push rod 4. The movement of the push rod 4 drives the first concave block 5 to move. The first concave block 5 is rotatably connected to the inside of the first concave block 5. The movement of the first concave block 5 drives the first rotating shaft 6 to rotate. The outer surface of the first rotating shaft 6 is rotatably connected to a rotating rod 7. The rotation of the first rotating shaft 6 The movement drives the rotating rod 7 to rotate together. The interior of the operating groove 2 is fixedly connected with a first spring 8, and the other end of the first spring 8 is fixedly connected with a sliding rod 9. The first spring 8 assists the sliding rod 9 to move. The outer surface of the sliding rod 9 is fixedly connected with a second recessed block 10, and the sliding rod 9 is driven to move inside the operating groove 2 through the second recessed block 10. The interior of the second recessed block 10 is rotatably connected with a second rotating shaft 11, and the second recessed block 10 is driven to move through the second rotating shaft 11. The outer surface of the second rotating shaft 11 is rotatably connected to the other end of the rotating rod 7. The interior of the operating groove 2 is fixedly connected with a second spring 20, and the other end of the second spring 20 is fixedly connected to the bottom end of the push rod 4. The second spring 20 assists the operation of the telescopic rod 3.

[0021] Furthermore, mounting rings 13 are fixedly connected at both ends of the reactor body 12, and a mounting block 14 is fixedly connected at the other end of the mounting ring 13. The mounting block 14 is taken out from the interior of the first connecting ring 1, and two slots 15 are provided inside the mounting block 14. An insert block 16 is fixedly connected at the other end of the slide rod 9, and an outer surface of the insert block 16 is inserted into the interior of the slot 15. The insert block 16 is fixed by the slot 15, and an outer surface of the mounting block 14 is inserted into the interior of the first connecting ring 1.

[0022] Furthermore, the internal thread of the first connecting ring 1 is connected to a plurality of bolts 17, which are fixed by the first connecting ring 1, and the outer surface of the bolt 17 is threadedly connected to a second connecting ring 18, which is fixed by the bolt 17. The outer surface of the second connecting ring 18 abuts against the first connecting ring 1, and the other end of the bolt 17 is threadedly connected to a nut 19, which is fixed by the nut 19.

[0023] To sum up: when it is necessary to remove it, the telescopic rod 3 inside the first connecting ring 1 is started, and the push rod 4 is driven to move inside the running groove 2 by the telescopic rod 3, and the first concave block 5 is driven to move by the movement of the push rod 4, and the first rotating shaft 6 is driven to rotate by the movement of the first concave block 5, and the rotating rod 7 is driven to rotate by the rotation of the first rotating shaft 6, and when the rotating rod 7 rotates, it will push the second rotating shaft 11 to rotate, and the second concave block 10 is driven to move by the second rotating shaft 11, and the sliding rod 9 is driven to move inside the running groove 2 by the second concave block 10, and the plug block 16 is driven to move out by the sliding rod 9. The inside of the groove 15 can be used to take out the mounting block 14 from the inside of the first connecting ring 1, and the reactor body 12 can be taken out together for replacement, so that it is easy to disassemble it for replacement or maintenance, and the convenience of maintenance workers is improved. The bolt 17 is fixed by the first connecting ring 1, the telescopic rod 3 is fixed by the operating groove 2, the first spring 8 assists the movement of the sliding rod 9, the reactor body 12 is fixed by the mounting ring 13, the plug block 16 is fixed by the slot 15, the second connecting ring 18 is fixed by the bolt 17, the bolt 17 is fixed by the nut 19, and the operation of the telescopic rod 3 is assisted by the second spring 20.

[0024] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust-removing detachable tubular reactor, characterized in that: The invention comprises a first connecting ring (1) and a reactor body (12); a running groove (2) is provided inside the first connecting ring (1); a telescopic rod (3) is fixedly connected inside the running groove (2); a push rod (4) is fixedly connected to the output end of the telescopic rod (3); a first recessed block (5) is fixedly connected to the outer surface of the push rod (4); a first rotating shaft (6) is rotatably connected inside the first recessed block (5); a rotating rod (7) is rotatably connected to the outer surface of the first rotating shaft (6); a first spring (8) is fixedly connected inside the running groove (2); a sliding rod (9) is fixedly connected to the other end of the first spring (8); a second recessed block (10) is fixedly connected to the outer surface of the sliding rod (9); a second rotating shaft (11) is rotatably connected to the second recessed block (10); and the outer surface of the second rotating shaft (11) is rotatably connected to the other end of the rotating rod (7).

2. A dust removal detachable tubular reactor according to claim 1, characterized in that: The two ends of the reactor body (12) are fixedly connected with mounting rings (13), the other end of the mounting ring (13) is fixedly connected with a mounting block (14), and the mounting block (14) has two slots (15) formed inside.

3. A dust removal detachable tubular reactor according to claim 1, characterized in that: The other end of the slide rod (9) is fixedly connected to an insert block (16), and the outer surface of the insert block (16) is inserted into the interior of the slot (15).

4. The dust-removing detachable tubular reactor according to claim 1, characterized in that: The first connecting ring (1) is internally threadedly connected to a plurality of bolts (17), the outer surfaces of the bolts (17) are threadedly connected to a second connecting ring (18), the outer surface of the second connecting ring (18) is in contact with the first connecting ring (1), and the other end of the bolt (17) is threadedly connected to a nut (19).

5. The dust-removing detachable tubular reactor according to claim 1, characterized in that: A second spring (20) is fixedly connected inside the running groove (2), and the other end of the second spring (20) is fixedly connected to the bottom end of the push rod (4).

6. A dust removal detachable tubular reactor according to claim 2, characterized in that: The outer surface of the mounting block (14) is inserted into the interior of the first connecting ring (1).