Coating jig
By designing a coating fixture with a contoured and smooth support structure, the problem of insufficient scratching products and contact of the coating fixture is solved, the product's conductive performance and coating utilization rate are improved, and the spraying effect is achieved.
Patent Information
- Application Number
- CN202421078843.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The ends of existing coating fixtures are not processed or rounded, resulting in scraping the product and having too little contact with the product, resulting in the paint not easy to adsorb during electrostatic spraying, resulting in poor product spraying.
A coating fixture is designed, including a first support structure with a profiling structure and a smooth second support structure. The profiling structure comes into contact with the bottom surface of the product, the stop portion limits the product movement, the smooth support portion reduces scratches and increases treatment. It has a contact area with the product to improve conductivity.
It effectively reduces the probability of coating fixture scraping products, improves the electrical conductivity of the product, makes the coating efficient use, reduces the particle defect rate, and improves the spraying effect.
Smart Images
Figure CN222343164U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of jigs, and in particular to a coating jig. Background Art
[0002] In the related art, the end of the fixture is not processed or rounded, but it will still scrape the product during operation. At the same time, there is too little contact with the spray surface of the product, which makes it difficult for the paint to be adsorbed onto the product during electrostatic spraying, resulting in poor product spraying. Utility Model Content
[0003] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a coating jig that can reduce the probability of the coating jig scratching the product, improve the conductive performance of the product, and thus efficiently utilize the coating.
[0004] The coating jig according to the embodiment of the present application includes:
[0005] Base;
[0006] A fixture body is installed on the base, and the fixture body includes a first supporting structure and a second supporting structure. The first supporting structure has a contour structure, and the contour structure is used to abut against the bottom surface of the product. The second supporting structure has a smooth supporting portion, and the supporting portion is used to abut against the product.
[0007] According to the painting jig of the embodiment of the present application, the contouring structure includes a contouring portion and a stop portion, the contouring portion is arranged in the same contour as the bottom surface of the product, the stop portion is arranged on one side of the contouring portion, and the stop portion is used to limit the movement of the product.
[0008] According to the painting jig of the embodiment of the present application, the supporting portion includes a first supporting end, the second supporting structure includes a first supporting rod, one end of the first supporting rod is connected to the base, and the other end of the first supporting rod is bent so that the first supporting rod forms a smooth first supporting end at one end close to the product.
[0009] According to the painting jig of the embodiment of the present application, the supporting portion includes a second supporting end, the second supporting structure includes a second supporting rod, one end of the second supporting rod is connected to the base, and the other end of the second supporting rod is bent so that the second support rod forms a smooth second supporting end at one end close to the product.
[0010] According to the painting jig of the embodiment of the present application, the first supporting end and the second supporting end are arranged opposite to each other.
[0011] According to the painting jig of the embodiment of the present application, the second supporting structure is provided on at least one side of the first supporting structure.
[0012] According to the painting jig of the embodiment of the present application, the base includes a first cross bar, and a plurality of the first supporting structures are spaced apart on the first cross bar along an extension direction of the first cross bar.
[0013] According to the painting jig of the embodiment of the present application, the base also includes a pedestal, and the pedestal is provided with a plurality of fixing holes spaced apart along an extension direction perpendicular to the first cross bar, and a first connecting rod cooperating with the fixing holes is provided at the bottom of the first cross bar, and the first connecting rod is movably connected to the fixing holes.
[0014] According to the painting jig of the embodiment of the present application, the base further includes a second crossbar, the second crossbar is arranged parallel to the first crossbar, and the second supporting structure is installed on the second crossbar.
[0015] According to the painting jig of the embodiment of the present application, a second connecting rod which is cooperatively connected with the fixing hole is provided at the bottom of the second cross bar.
[0016] According to the coating jig of the embodiment of the present application, there are at least the following beneficial effects: in the embodiment of the present application, the first support structure has a contoured structure that matches the shape of the bottom surface of the product, and the contoured structure can increase the contact area with the product, thereby ensuring the stability of the product; the second support structure has a smooth support portion, which is also used to support the bottom of the product. Since the support portion has a smooth transition structural design, it can effectively reduce the second support structure from scratching the surface of the product and causing an increase in the particle defect rate. At the same time, due to the setting of the contoured structure, the contact area between the jig body and the product can be increased, thereby improving the conductive performance of the product, and further improving the utilization rate of the coating.
[0017] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present application is further described below with reference to the accompanying drawings and embodiments, wherein:
[0019] Figure 1 This is a schematic diagram of the structure of a coating jig according to an embodiment of the present application;
[0020] Figure 2 This is a front view structural schematic diagram of a coating jig according to an embodiment of the present application;
[0021] Figure 3 This is a left-side structural schematic diagram of a coating jig according to an embodiment of the present application;
[0022] Figure 4 This is a schematic diagram of the top structure of a painting jig according to an embodiment of the present application.
[0023] Reference numerals:
[0024] 110, base; 111, fixing rod; 112, fixing hole; 120, first cross bar; 130, second cross bar;
[0025] 210, first supporting structure; 211, contoured portion; 212, stopper portion; 221, first supporting rod; 222, second supporting rod. DETAILED DESCRIPTION
[0026] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0027] In the description of the present application, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0028] In the description of this application, "several" means more than one, "more" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0029] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application based on the specific content of the technical solution.
[0030] In the description of the present application, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0031] The technology of the embodiment of the present application is applied in the development and production of windshield trim spraying equipment in automotive exterior parts to avoid and solve the problem of defective particles caused by friction of the parts. At the same time, the contact area between the fixture and the product is increased to increase the conductivity between the product and the ground, so that the paint in the electrostatic spraying is more efficiently adsorbed on the product.
[0032] Terminology explanation:
[0033] Surface treatment (painting): In this application, it refers specifically to the paint adhesion process of automotive exterior parts, that is, painting (after pre-treatment degreasing and dust removal, robot spray painting, heating and high-temperature baking to solidify the paint film, cooling and drying, etc.);
[0034] Parts: refers to the automobile exterior parts (also called workpieces, products) fixed on the automated painting production line, and in the embodiment of the present application, refers to the windshield trim;
[0035] Product friction: Friction is generated when the product contacts the fixture. During pre-processing and operation, the corners of the fixture are prone to scrape the product to produce debris, which is easily blown or adsorbed onto the product during spraying, resulting in defects.
[0036] Electrostatic spraying: After the paint is atomized by the atomizer, it is charged by a high-voltage generator. At the same time, the product is sprayed with conductive primer and contacts the ground through a fixture, forming a circuit between the paint product and the ground. Most of the paint is adsorbed onto the product, resulting in only partial waste.
[0037] Painting jig (spraying tool): Painting jig (spraying tool, hereinafter referred to as painting jig) is a necessity in the process of product surface treatment. It is used as a "bracket" to fix the product, so as to facilitate the spraying angle of the automated painting robot to place the product. It has certain points of force and support, including support, clamping, top, hook or contour frame and other limit fixing methods. It should be understood that how the jig contacts the product, how to reduce the impact of the painting jig on the product and how to improve the conductive performance of the product so as to make efficient use of the paint are important issues in the electrostatic spraying of automotive exterior parts.
[0038] See also Figures 1 to 4 As shown, an embodiment of the present application discloses a painting jig, which includes a base and a jig body.
[0039] Specifically, the jig body is installed on the base, and the jig body includes a first support structure 210 and a second support structure. The first support structure 210 has a profiling structure, which is used to abut against the bottom surface of the product, and the second support structure has a smooth support portion, which is used to abut against the product. The profiling structure and the support portion are both in contact with the bottom of the product, and the surface of the product to be coated is opposite to the bottom surface of the product. Therefore, the profiling structure and the support portion will not affect the coating effect of the surface of the product to be coated.
[0040] In the embodiment of the present application, the contoured structure and the supporting part are both made of metal, and electrical connection can be achieved with the product through the contoured structure and the supporting part, so that the paint can be sprayed onto the product.
[0041] In the embodiment of the present application, the first support structure 210 has a contoured structure that matches the shape of the bottom surface of the product. The contoured structure can increase the contact area with the product, thereby ensuring the stability of the product; the second support structure has a smooth support portion, which is also used to support the bottom of the product. Since the support portion has a smooth transition structural design, it can effectively reduce the second support structure from scratching the surface of the product and causing an increase in the particle defect rate. At the same time, due to the setting of the contoured structure, the contact area between the fixture body and the product can be increased, thereby improving the conductive performance of the product, and further improving the utilization rate of the coating.
[0042] In some embodiments of this application, please continue to refer to Figure 1 and Figure 2 As shown, the contour structure includes a contour part 211 and a stopper 212. The contour part 211 is arranged in a contour with the bottom surface of the product, and the stopper 212 is arranged on one side of the contour part 211. The stopper 212 is used to limit the movement of the product. In practical applications, the bottom surface of the product has a buckle column, and the stopper 212 can contact the buckle column to limit the product from sliding on the contour structure, thereby playing a role in limiting the position of the product.
[0043] In one possible implementation, see Figure 1 and Figure 3 As shown, the stopper 212 includes a rod, one end of which is connected to the contoured portion 211, and the other end of which is a free end and extends toward an end away from the contoured portion 211. Figure 1 and Figure 3 As shown, the edge of the contoured portion 211 and the rod of the stopper portion 212 form an angle, and the angle can be used to clamp the product to achieve product fixation.
[0044] In some embodiments of the present application, see Figure 1 and Figure 2 As shown, the support portion includes a first support end, and the second support structure includes a first support rod 221. One end of the first support rod 221 is connected to the base, and the other end of the first support rod 221 is bent so that the first support rod 221 forms a smooth first support end at the end close to the product. Since the first support rod 221 is bent at one end for contacting with the product, that is, the part of the first support rod 221 contacting with the product is a smooth structure, so that the first support end can effectively reduce the situation of scraping the product, which helps to ensure product quality.
[0045] In some embodiments of this application, please continue to refer to Figure 1 and Figure 2 As shown, the support portion includes a second support end, and the second support structure includes a second support rod 222, one end of the second support rod 222 is connected to the base, and the other end of the second support rod 222 is bent so that the second support rod 222 forms a smooth second support end at the end close to the product. Since the second support rod 222 is bent at one end for contacting with the product, that is, the part of the second support rod 222 contacting with the product is a smooth structure, so that the second support end can effectively reduce the situation of scraping the product, which helps to ensure product quality.
[0046] In some embodiments of the present application, the angles of the first support end and the second support end with respect to the vertical direction and their own extension directions should be adapted to the bottom surface of the product to increase the contact area between the first support end and the second support end and the product.
[0047] In some embodiments of this application, please continue to refer to Figure 1 and Figure 2 As shown, the first supporting end and the second supporting end are arranged opposite to each other.
[0048] In some embodiments of the present application, see Figures 1 to 4 As shown, a second supporting structure is disposed on at least one side of the first supporting structure 210. In this way, the first supporting structure 210 and the second supporting structure located on one side or both sides can jointly support the product.
[0049] In one possible implementation, see Figures 1 to 4 As shown, second supporting structures are disposed on both sides of the first supporting structure 210 .
[0050] In some embodiments of the present application, see Figure 1 and Figure 2 As shown, the base includes a first crossbar 120, and a plurality of first support structures 210 are arranged at intervals on the first crossbar 120 along the extension direction of the first crossbar 120. Correspondingly, in the extension direction of the first crossbar 120, second support structures are arranged on both sides of each first support structure 210 to support and fix the product during painting.
[0051] The extension direction of the first crossbar 120 is Figure 2 The X direction in .
[0052] In some embodiments of this application, please continue to refer to Figure 1 and Figure 2As shown, the base also includes a base 110, and the base 110 is provided with a plurality of fixing holes 112 at intervals along the extending direction perpendicular to the first cross bar 120. A first connecting rod matching the fixing holes 112 is provided at the bottom of the first cross bar 120, and the first connecting rod is movably connected to the fixing holes 112. In this way, the first cross bar 120 can be moved in the extending direction perpendicular to the first cross bar 120, so as to achieve the purpose of conveniently adjusting the position of the first supporting structure 210.
[0053] Specifically in this embodiment, see Figure 1 and Figure 2 As shown, the base also includes a fixing rod 111, which is a hollow structure defining a fixing hole 112 for inserting the first connecting rod. There are multiple fixing rods 111, and each fixing rod 111 is spaced apart in a direction perpendicular to the extension direction of the first crossbar 120.
[0054] In some embodiments of this application, please continue to refer to Figure 1 and Figure 2 As shown, the base further includes a second crossbar 130 , which is arranged parallel to the first crossbar 120 , and the second supporting structure is installed on the second crossbar 130 .
[0055] In this embodiment, Figure 1 and Figure 2 As shown, the base also includes a second connecting rod, one end of which is connected to the second crossbar 130, and the other end is used to be plugged into the fixing hole 112. In this way, the position of the second support structure can be changed by changing the plug-in position of the second connecting rod, thereby achieving the purpose of conveniently adjusting the position of the second support structure. In this way, the positions of the first support structure 210 and the second support structure can be adjusted according to the specifications and dimensions of the product, which helps to improve the practicality of the coating jig of the embodiment of the present application.
[0056] The embodiments of the present application are described in detail above in conjunction with the accompanying drawings, but the present application is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the relevant technical field without departing from the purpose of the present application. In addition, the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
Claims
1. A coating jig, characterized in that: include: Base; A fixture body is installed on the base, and the fixture body includes a first supporting structure and a second supporting structure. The first supporting structure has a contour structure, and the contour structure is used to abut against the bottom surface of the product. The second supporting structure has a smooth supporting portion, and the supporting portion is used to abut against the product.
2. The coating jig according to claim 1, characterized in that: The contouring structure comprises a contouring portion and a stopper portion, wherein the contouring portion is arranged in a contour with the bottom surface of the product, and the stopper portion is arranged on one side of the contouring portion, and the stopper portion is used to limit the movement of the product.
3. The coating jig according to claim 1, characterized in that: The support portion includes a first support end, and the second support structure includes a first support rod, one end of the first support rod is connected to the base, and the other end of the first support rod is bent so that the first support rod forms a smooth first support end at one end close to the product.
4. The coating jig according to claim 3, characterized in that: The support portion includes a second support end, the second support structure includes a second support rod, one end of the second support rod is connected to the base, and the other end of the second support rod is bent so that the second support rod forms a smooth second support end at one end close to the product.
5. The coating jig according to claim 4, characterized in that: The first supporting end and the second supporting end are arranged opposite to each other.
6. The coating jig according to claim 1, characterized in that: The second supporting structure is disposed on at least one side of the first supporting structure.
7. The coating jig according to claim 1 or 6, characterized in that: The base includes a first crossbar, and a plurality of first supporting structures are arranged on the first crossbar at intervals along an extending direction of the first crossbar.
8. The coating jig according to claim 7, characterized in that: The base also includes a pedestal, which is provided with a plurality of fixing holes at intervals along an extension direction perpendicular to the first crossbar, and a first connecting rod matched with the fixing holes is provided at the bottom of the first crossbar, and the first connecting rod is movably connected to the fixing holes.
9. The coating jig according to claim 8, characterized in that: The base further includes a second crossbar, which is arranged parallel to the first crossbar, and the second supporting structure is installed on the second crossbar.
10. The coating jig according to claim 9, characterized in that: A second connecting rod is disposed at the bottom of the second crossbar and is matched and connected with the fixing hole.