Vertical multi-station auxiliary spraying device
By designing a vertical multi-station auxiliary spraying device, including spray boxes, conveying equipment, dust collection equipment and purification equipment, the environmental pollution problems caused by material dispersion and air flow during the spraying process are solved, and the quality of the working environment is improved.
Patent Information
- Application Number
- CN202421074461.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-17
AI Technical Summary
During the spraying process, the spraying material is emitted into the environment, polluting the environment, and the tire rotation accelerates the flow of air, resulting in the accelerated dispersion of the spraying material in the air, affecting the health of the staff.
Design a vertical multi-station auxiliary spraying device, including a spray box, spray area, conveying equipment, dust collection equipment and purification equipment. There is a spraying area in the spraying box. The conveying equipment drives the spraying objects to rotate and move. The vacuum equipment cleans the surface of the spraying objects. The purification equipment purifies the air in the spraying area and buffer zone.
Through this device, the sprayed objects stop rotating during the transmission process, reducing air flow. The purification equipment effectively purifies the air, avoids environmental pollution, and improves the quality of the working environment for workers.
Smart Images

Figure CN222343210U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying, in particular to a vertical multi-station auxiliary spraying device. Background Art
[0002] Spraying equipment is a product of the increasingly common environment of industrial technology development and automation. The application of spraying production lines is becoming more and more extensive and has penetrated into many fields of the national economy. With the development of industrial technology, simple manual work can no longer meet the needs of the market. Spraying has developed from manual work to industrial automation.
[0003] At present, when some toys are produced, the spraying process is also used on their small tires for more beautiful appearance. During spraying, the tire is mainly fixed on a mobile device, and the mobile device drives the tire to move to the front side of the spraying equipment, and the tire rotates, so the outside of the tire can be evenly sprayed, and then the tire continues to be transmitted to the next process. However, during spraying, the spraying material is dispersed in the environment, polluting the environment. When the tire rotates during spraying, the air flow in the environment is accelerated, thereby accelerating the dispersion of the spraying material in the air, affecting the health of the staff. For this reason, we propose a vertical multi-station auxiliary spraying device. Utility Model Content
[0004] A technical problem to be solved by the present application is that during spraying, the spraying material is dispersed in the environment, polluting the environment, and when the tire rotates during spraying, the air flow in the environment is accelerated, thereby accelerating the dispersion of the spraying material in the air and affecting the health of the workers.
[0005] In order to solve the above technical problems, the embodiment of the present application provides a vertical multi-station auxiliary spraying device, including a spraying box, a spraying area is arranged inside the spraying box, an inlet and an outlet are arranged on both sides of the spraying area, a buffer zone is arranged outside the spraying area, and the buffer zone is connected with the spraying area through the outlet;
[0006] A spraying device is installed inside the spraying area;
[0007] A conveying device is installed inside the spraying area, and the conveying device moves inside the inlet and the outlet;
[0008] A dust collecting device is provided inside the spray box, and the dust collecting device is close to the inlet;
[0009] A connecting port is provided on the top of the spray box, a purification device is installed inside the connecting port, and the purification device is connected with the dust collection device.
[0010] In some embodiments, the spraying equipment includes a spraying rack installed inside the spraying area, and the bottom of the spraying rack is connected to the inside of the spraying box;
[0011] The spraying frame is respectively equipped with a bottom spray head, a top spray head and an external spray head.
[0012] In some embodiments, the conveying equipment includes a conveyor belt installed on the top of the spray box, the conveyor belt moves inside the inlet and outlet, a plurality of movable plates are installed on the inner side of the conveyor belt, and a supporting device is provided on the movable plate, and the supporting device supports the sprayed object.
[0013] In some embodiments, the support device includes a rotating motor mounted on the moving plate through a motor box, a double-headed cylinder is mounted on the output end of the rotating motor, a clamping rod is mounted on both ends of the double-headed cylinder, and a support block is mounted on the outer side of the clamping rod;
[0014] A movement sensor is installed on the top of the double-head cylinder, and an inlet sensor and an outlet sensor are installed at the bottom of the inlet and outlet respectively, and the inlet sensor and the outlet sensor correspond to the movement sensor.
[0015] In some embodiments, the purification device includes a fixed plate installed inside the connecting port, an exhaust fan is installed at the bottom of the fixed plate, a purification plate is arranged on the inner side of the fixed plate, a card interface is arranged on the top of the purification plate, a limit rod is carded inside the card interface, a telescopic cylinder is installed on the top of the limit rod, a drive motor is installed on the top of the telescopic cylinder, a cover plate is installed on the outer side of the drive motor, and the cover plate is installed on the outer side of the fixed plate.
[0016] In some embodiments, the vacuuming device includes a vacuuming pipe arranged inside the spraying area, the vacuuming pipe is close to the inlet, an electric telescopic rod is installed on the outside of the vacuuming pipe, the electric telescopic rod is installed on the inside of the spraying area, one end of the vacuuming pipe is connected to a delivery pipe, and the other end of the delivery pipe is connected to the inside of the fixed plate.
[0017] The utility model has at least the following beneficial effects:
[0018] The conveying equipment set up fixes the spraying object and drives the spraying object to rotate and move, which is convenient for the spraying equipment to spray the outside of the spraying object. The purification equipment set up can purify the air inside the spraying area and buffer zone before transmitting it out to avoid polluting the environment, and the spraying object stops rotating when it is transmitted out of the spraying area, thus avoiding driving the air flow to affect the air quality and improving the working environment quality of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the main structure of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the internal top view of the structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the main structure of the structural conveying equipment of the utility model;
[0023] Figure 5 This is a schematic diagram of the main structure of the structural support device of the utility model;
[0024] Figure 6 This is a schematic diagram of the connection between the structural purification equipment and the dust collection equipment of the utility model;
[0025] Figure 7 This is the main structural view of the purification equipment of the utility model;
[0026] Figure 8 This is a bottom view schematic diagram of the structure purification equipment of the utility model.
[0027] In the figure: 1-spray box; 10-spraying area; 11-inlet; 12-exit; 13-buffer zone; 2-spraying equipment; 3-conveying equipment; 4-dust collection equipment; 14-connecting port; 5-purification equipment; 20-spraying rack; 21-bottom nozzle; 22-top nozzle; 23-external nozzle; 30-conveyor belt; 31-moving plate; 32-support device; 33-rotating motor; 34-double-headed cylinder; 35-clamping rod; 36-support block; 37-moving sensor; 38-inlet sensor; 39-exit sensor; 50-fixed plate; 51-exhaust fan; 52-purification plate; 53-card interface; 54-limiting rod; 55-telescopic cylinder; 56-driving motor; 57-covering plate; 40-dust collection pipe; 41-electric telescopic rod; 42-conveying pipe. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-8 The utility model provides a technical solution: a vertical multi-station auxiliary spraying device, including.
[0030] A vertical multi-station auxiliary spraying device comprises a spraying box 1, a spraying area 10 is arranged inside the spraying box 1, an inlet 11 and an outlet 12 are arranged on both sides of the spraying area 10, a buffer zone 13 is arranged outside the spraying area 10, and the buffer zone 13 is connected with the spraying area 10 through the outlet 12;
[0031] A spraying device 2 is installed inside the spraying area 10;
[0032] A conveying device 3 is installed inside the spraying area 10, and the conveying device 3 moves inside the inlet 11 and the outlet 12;
[0033] A dust collecting device 4 is provided inside the spray box 1, and the dust collecting device 4 is close to the inlet 11;
[0034] A communication port 14 is provided on the top of the spray box 1, and a purification device 5 is installed inside the communication port 14, and the purification device 5 is connected to the dust collection device 4;
[0035] The front side of the spray box 1 is arranged to be openable, so as to facilitate maintenance of the equipment inside, and the spray box 1 is arranged to be visible, so as to facilitate observation of the spraying effect.
[0036] During operation, the articles to be sprayed are mounted on the conveying device 3, and the conveying device 3 drives the articles to pass through the inlet 11 and enter the spraying area 10. When the articles pass through the inlet 11, the conveying device 3 drives them to rotate. When the articles pass through the dust collecting device 4, the dust collecting device 4 cleans the outside of the articles. After cleaning, the articles enter the front side of the spraying device 2, and the spraying device 2 sprays the outside of the articles. Finally, the articles leave the spraying area 10 from the outlet 12, and the articles stop rotating when leaving the spraying area 10.
[0037] And the purification device 5 is turned on during the entire working time. The purification device 5 can purify and discharge the internal air of the spraying area and the buffer zone 13, and the gas collected by the dust collection device 4 also enters the purification device 5 for purification and discharge, so as to avoid environmental changes caused by spraying and affect the health of the staff working in the environment.
[0038] The spraying equipment 2 includes a spraying frame 20 fixedly installed inside the spraying area 10, and the bottom of the spraying frame 20 is fixedly connected to the inside of the spraying box 1;
[0039] A bottom nozzle 21, a top nozzle 22 and an external nozzle 23 are fixedly mounted on the spray rack 20. The bottom nozzle 21, the top nozzle 22 and the external nozzle 23 can respectively spray the bottom, the top and the outside of the object evenly. The spraying tools connected to the outside of the bottom nozzle 21, the top nozzle 22 and the external nozzle 23 are existing mature technologies and are not drawn in this scheme.
[0040] The conveying device 3 includes a conveyor belt 30 fixedly installed on the top of the spray box 1, and the conveyor belt 30 moves inside the inlet 11 and the outlet 12. A plurality of movable plates 31 are fixedly installed inside the conveyor belt 30, and a supporting device 32 is provided on the movable plate 31, and the supporting device 32 supports the spraying object;
[0041] The support device 32 includes a rotating motor 33 fixedly mounted on the moving plate 31 through a motor box, a double-headed cylinder 34 is fixedly mounted on the output end of the rotating motor 33, a clamping rod 35 is fixedly mounted on both ends of the double-headed cylinder 34, and a support block 36 is fixedly mounted on the outer side of the clamping rod 35;
[0042] A moving sensor 37 is fixedly installed on the top of the double-headed cylinder 34, and an inlet sensor 38 and an outlet sensor 39 are fixedly installed on the bottom of the inlet 11 and the outlet 12, respectively, and the inlet sensor 38 and the outlet sensor 39 correspond to the moving sensor 37;
[0043] The bottom of the object to be sprayed is clamped on the two clamping rods 35, and the double-headed cylinder 34 drives the two clamping rods 35 to move. The two clamping rods 35 can squeeze the sprayed object, and the support block 36 supports the bottom of the sprayed object, so the sprayed object can be fixed. When passing through the inlet 11, the mobile sensor 37 senses the inlet sensor 38 and receives the rotation signal. The rotating motor 33 drives the double-headed cylinder 34 to rotate, and the double-headed cylinder 34 drives the sprayed object to rotate;
[0044] The rotating spray object is purified and sprayed when passing through the outside of the dust collection device 4 and the spray device 2, and then passes through the outlet sensor 39, the rotating motor 33 stops rotating, and the spray object stops rotating, so as to prevent the spray object from rotating all the time and the spray odor from diffusing into the air.
[0045] The purification device 5 includes a fixed plate 50 fixedly installed inside the communication port 14, an exhaust fan 51 is fixed at the bottom of the fixed plate 50, a purification plate 52 is arranged inside the fixed plate 50, a card interface 53 is arranged on the top of the purification plate 52, a limit rod 54 is clamped inside the card interface 53, a telescopic cylinder 55 is fixedly installed on the top of the limit rod 54, a driving motor 56 is fixedly installed on the top of the telescopic cylinder 55, a cover plate 57 is fixedly installed on the outside of the driving motor 56, and the cover plate 57 is rotatably installed on the outside of the fixed plate 50 through a rotating shaft;
[0046] When working, the exhaust fan 51 is turned on, and the exhaust fan 51 can exhaust the air inside the spraying area 10 and the buffer area 13, and the exhausted air passes through the air of the purification plate 52 to be purified, and then discharged through the top of the cover plate 57. In the case of long-term work, the drive motor 56 can be turned on, and the drive motor 56 drives the purification plate 52 to rotate through the telescopic air steel and the limit rod 54, and the position of the purification plate 52 is changed to increase the use time of the purification plate 52;
[0047] Moreover, opening the telescopic cylinder 55 can drive the limiting rod 54 to be taken out from the inside of the card interface 53, so that a new purification plate 52 can be quickly replaced.
[0048] The dust collection device 4 includes a dust collection pipe 40 arranged inside the spraying area 10, the dust collection pipe 40 is close to the inlet 11, an electric telescopic rod 41 is fixedly installed on the outside of the dust collection pipe 40, and the electric telescopic rod 41 is fixedly installed on the inside of the spraying area 10. One end of the dust collection pipe 40 is connected to a delivery pipe 42, and the other end of the delivery pipe 42 is fixedly connected to the inside of the fixed plate 50. The use principle of the dust collection pipe 40 is the same as that of the current vacuum cleaner, and the technology is relatively mature. This scheme is not drawn in detail. The delivery pipe 42 connected to the dust collection pipe 40 is connected to the inside of the fixed plate 50, and the inhaled air is discharged through the purification plate 52;
[0049] When the object rotates and enters, the suction tube 40 suctions dust from its surface, and the electric telescopic rod 41 drives the suction tube 40 to telescope, thereby strengthening the cleaning of the surface of the sprayed object. The sucked gas and impurities enter the purification plate 52 through the conveying pipe 42 for purification and discharge.
[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0051] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A vertical multi-station auxiliary spraying device, comprising a spraying box (1), characterized in that: The spray box (1) is provided with a spray area (10) inside, an inlet (11) and an outlet (12) are provided on both sides of the spray area (10), a buffer area (13) is provided outside the spray area (10), and the buffer area (13) is connected to the spray area (10) through the outlet (12); A spraying device (2) is installed inside the spraying area (10); A conveying device (3) is installed inside the spraying area (10), and the conveying device (3) moves inside the inlet (11) and the outlet (12); A dust collecting device (4) is arranged inside the spray box (1), and the dust collecting device (4) is close to the inlet (11); The top of the spray box (1) is provided with a communication port (14), a purification device (5) is installed inside the communication port (14), and the purification device (5) is connected to the dust collection device (4).
2. The vertical multi-station auxiliary spraying device according to claim 1 is characterized in that: The spraying equipment (2) comprises a spraying frame (20) installed inside the spraying area (10), and the bottom of the spraying frame (20) is connected to the inside of the spraying box (1); The spraying frame (20) is respectively equipped with a bottom spray head (21), a top spray head (22) and an external spray head (23).
3. The vertical multi-station auxiliary spraying device according to claim 1 is characterized in that: The conveying device (3) comprises a conveyor belt (30) installed on the top of the spray box (1), the conveyor belt (30) moves inside the inlet (11) and the outlet (12), a plurality of movable plates (31) are installed inside the conveyor belt (30), and a supporting device (32) is arranged on the movable plate (31), and the supporting device (32) supports the sprayed object.
4. The vertical multi-station auxiliary spraying device according to claim 3 is characterized in that: The supporting device (32) comprises a rotating motor (33) mounted on the moving plate (31) via a motor box, a double-headed cylinder (34) being mounted at the output end of the rotating motor (33), a clamping rod (35) being mounted at both ends of the double-headed cylinder (34), and a supporting block (36) being mounted on the outer side of the clamping rod (35); A movement sensor (37) is installed on the top of the double-headed cylinder (34), and an inlet sensor (38) and an outlet sensor (39) are installed on the bottom of the inlet (11) and the outlet (12), respectively, and the inlet sensor (38) and the outlet sensor (39) correspond to the movement sensor (37).
5. The vertical multi-station auxiliary spraying device according to claim 1 is characterized in that: The purification device (5) comprises a fixed plate (50) installed inside the connecting port (14), an exhaust fan (51) is installed at the bottom of the fixed plate (50), a purification plate (52) is arranged inside the fixed plate (50), a card interface (53) is arranged at the top of the purification plate (52), a limit rod (54) is carded inside the card interface (53), a telescopic cylinder (55) is installed at the top of the limit rod (54), a driving motor (56) is installed at the top of the telescopic cylinder (55), a cover plate (57) is installed outside the driving motor (56), and the cover plate (57) is installed outside the fixed plate (50).
6. The vertical multi-station auxiliary spraying device according to claim 1 is characterized in that: The dust suction device (4) comprises a dust suction pipe (40) arranged inside the spraying area (10), the dust suction pipe (40) is close to the inlet (11), an electric telescopic rod (41) is installed on the outside of the dust suction pipe (40), and the electric telescopic rod (41) is installed on the inside of the spraying area (10), one end of the dust suction pipe (40) is connected to a delivery pipe (42), and the other end of the delivery pipe (42) is connected to the inside of the fixing plate (50).