Calender cleaning mechanism

By using sprockets, chains and springs in the calender, and using scrapers made of tin, zinc and copper, the cumbersome problems of adjusting the contact density of scrapers and press rollers and replacing scrapers are solved, and the problem of cumbersome changes in the contact density of scrapers and press rollers is achieved. Thorough face cleaning and longer equipment life.

CN222343539UActive Publication Date: 2025-01-14ANHUI ZONGKE INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202323290599.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-04
Publication Date
2025-01-14
Estimated Expiration
2033-12-04

AI Technical Summary

Technical Problem

The contact tightness between the scraper and the roller of the existing calender cleaning mechanism is poorly adjusted, resulting in incomplete cleaning of the surface floc, and the scraper replacement is cumbersome and inconvenient maintenance.

Method used

The combination design of sprocket, chain and spring is adopted to make the tightness between the scraper and the press roller adjustable, and the disassembly and assembly process of the scraper is simplified by bolt connection. The scraper material is changed to tin, zinc and copper to reduce wear on the press roller.

Benefits of technology

It realizes thorough cleaning of the surface of the press roller, simplifies the maintenance and replacement of the scraper, extends the service life of the calender, and avoids skin contamination.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a calender cleaning mechanism which comprises a first shell plate and a second shell plate which are oppositely arranged, two pressing rollers are rotatably installed between the first shell plate and the second shell plate, scraper rotating shafts are arranged at the front ends of the two pressing rollers, one ends of the scraper rotating shafts are rotatably installed on the second shell plate, and the other ends of the scraper rotating shafts are rotatably installed on the second shell plate. The other end of the scraper rotating shaft penetrates through the first shell plate and is fixedly provided with a connecting base, and the connecting base is rotationally installed on the first shell plate. A scraper base is arranged at the front end of the scraper rotating shaft, and a scraper is fixedly installed at the lower end of the scraper base. According to the calender cleaning mechanism provided by the utility model, the tightness between the scraper and the compression roller is adjustable, so that flour flocks on the surface of the compression roller can be thoroughly cleaned; the scraper is simple and convenient to disassemble and assemble and suitable for actual use; the cleaning mechanism is convenient to install, easy to operate and suitable for actual use.
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Description

Technical Field

[0001] The utility model belongs to the technical field of noodle processing equipment, in particular to a calender cleaning mechanism. Background Art

[0002] The production of noodles is inseparable from the calendering process, which mainly makes the dough pass through a pair of relatively rotating rollers. The dough is compressed in the gap between the two rollers, stretched and thinned to become a continuous dough sheet.

[0003] After long-term use, the surface of the roller on the calender will inevitably be adhered to dough, resulting in reduced surface finish of the roller, which not only affects the continuity of the subsequent dough skin, but also affects the service life of the roller. At present, the common method to eliminate the problem of roller sticking is to set a scraper on each of the two rollers to clean the dough on the surface of the roller. However, the existing technology has the following problems: 1. The tightness of the contact between the scraper and the roller is poorly adjusted. When there are more dough on the roller, the cleaning is not thorough enough; 2. After long-term use, the scraper surface needs to be cleaned or replaced. Since the scraper is generally fixed on the mounting seat, the entire mounting seat needs to be disassembled and assembled, and the scraper replacement is cumbersome and maintenance is inconvenient. Utility Model Content

[0004] The purpose of the utility model is to overcome the above problems existing in the prior art and to provide a calender cleaning mechanism, in which the tightness between the scraper and the pressure roller is adjustable, which is beneficial to thoroughly clean the dough on the surface of the pressure roller and also convenient for cleaning the scraper surface; the scraper is simple and convenient to disassemble and assemble, thereby facilitating the repair or replacement of the scraper and being suitable for practical use; the cleaning mechanism is easy to install and operate and is suitable for practical use.

[0005] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0006] A calender cleaning mechanism, comprising two shell plates one and two shell plates arranged opposite to each other, two pressure rollers are rotatably mounted between the shell plates one and two, the front ends of the two pressure rollers are each provided with a scraper shaft, one end of the scraper shaft is rotatably mounted on the shell plate two, the other end of the scraper shaft passes through the shell plate one and is fixedly mounted with a connecting seat, and the connecting seat is rotatably mounted on the shell plate one;

[0007] A scraper seat is provided at the front end of the scraper shaft, and a scraper is fixedly mounted at the lower end of the scraper seat;

[0008] The connecting seat comprises a fixed part and an extending part which are fixedly connected, the fixed part is rotatably mounted on the shell plate 1, the end of the scraper shaft away from the shell plate 2 passes through the shell plate 1 and is fixedly connected to the fixed part, and the end of the extending part away from the fixed part is provided with a mounting hole;

[0009] A connecting bolt is provided above the extension portion, and a spring is sleeved on the screw rod of the connecting bolt;

[0010] A sprocket shaft is provided below the extension portion, a sprocket is sleeved on the outside of the sprocket shaft, a chain is wound around the outside of the sprocket, one end of the chain is fixed on the sprocket, and the other end of the chain passes through the mounting hole and is fixedly connected to a spring.

[0011] Furthermore, the scraper seat is fixedly mounted on the scraper shaft by bolts.

[0012] Furthermore, the scraper is made of tin-zinc-copper.

[0013] Furthermore, the head of the connecting bolt is fixed on the shell plate 1.

[0014] Furthermore, the chain is fixedly installed in the mounting hole.

[0015] Furthermore, one end of the spring is fixedly connected to the head of the connecting bolt, and the other end of the spring is fixedly connected to the chain.

[0016] Furthermore, an adjusting screw is fixedly mounted on the right end of the sprocket shaft, and one end of the adjusting screw passing through the shell plate is threadedly connected with a tightening nut.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The utility model provides a calender cleaning mechanism. Through the arrangement of sprockets, chains and springs, the tightness between the scraper and the pressure roller can be adjusted, which is conducive to thoroughly cleaning the dough on the surface of the pressure roller and also convenient for cleaning the scraper surface.

[0019] 2. The utility model adopts a bolt connection method to fix the scraper seat on the scraper shaft, and the scraper is easy to disassemble and assemble, thereby facilitating the repair or replacement of the scraper, and is suitable for practical use.

[0020] 3. The scraper material in the utility model adopts tin-zinc-copper to replace the brass commonly used on the market. The scraper made of this material is softer than brass and contains an element that can lubricate and reduce the wear on the pressure roller. At the same time, it reduces the degree of damage to the surface finish of the pressure roller, thereby increasing the service life of the calender and avoiding dough contamination.

[0021] 4. The cleaning mechanism is easy to install, easy to operate and suitable for practical use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0023] Figure 1 It is a structural schematic diagram provided by the utility model;

[0024] Figure 2 It is a schematic diagram of the connection between the connecting seat, the chain and the spring of the utility model.

[0025] Among them, the figure markings are: 1, shell plate 1; 2, shell plate 2; 3, pressure roller; 4, scraper shaft; 41, scraper seat; 42, scraper; 5, connecting seat; 51, fixing part; 52, extension part; 53, mounting hole; 7, connecting bolt; 71, spring; 6, sprocket shaft; 61, sprocket; 62, chain; 63, adjusting screw; 64, tightening nut. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In the description of the present invention, it should be understood that terms such as "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0028] like Figure 1 As shown, a calender cleaning mechanism comprises two shell plates 1 and 2 which are arranged opposite to each other, two pressure rollers 3 are rotatably mounted between the shell plates 1 and 2, and the front ends of the two pressure rollers 3 are provided with scraper shafts 4, one end of the scraper shafts 4 is rotatably mounted on the shell plate 2, and the other end of the scraper shafts 4 passes through the shell plate 1 and is fixedly mounted with a connecting seat 5, which is rotatably mounted on the shell plate 1;

[0029] A scraper seat 41 is provided at the front end of the scraper shaft 4, and a scraper 42 is fixedly mounted at the lower end of the scraper seat 41;

[0030] The scraper seat 41 is fixedly mounted on the scraper shaft 4 by bolts. The scraper seat 41 is fixed on the scraper shaft 4 by this bolt connection method, which is convenient for replacing the scraper 42, and is easy to disassemble and assemble and maintain.

[0031] The scraper 42 is made of tin-zinc-copper.

[0032] like Figure 2 As shown, the connecting seat 5 includes a fixed portion 51 and an extending portion 52 that are fixedly connected. The fixed portion 51 is rotatably mounted on the shell plate 1. One end of the scraper shaft 4 away from the shell plate 2 passes through the shell plate 1 and is fixedly connected to the fixed portion 51. An end of the extending portion 52 away from the fixed portion 51 is provided with a mounting hole 53.

[0033] The fixing part 51 is rotatably mounted on the shell plate 1, and the rotation of the extension part 52 can drive the rotation of the fixing part 51;

[0034] A connecting bolt 7 is provided above the extension portion 52, and a spring 71 is sleeved on the screw rod of the connecting bolt 7;

[0035] The head of the connecting bolt 7 is fixed on the shell plate 1;

[0036] A sprocket shaft 6 is provided below the extension portion 52. A sprocket 61 is sleeved on the outside of the sprocket shaft 6. A chain 62 is wound around the outside of the sprocket 61. One end of the chain 62 is fixed to the sprocket 61. The other end of the chain 62 passes through the mounting hole 53 and is fixedly connected to the spring 71.

[0037] The chain 62 is fixedly mounted in the mounting hole 53;

[0038] One end of the spring 71 is fixedly connected to the head of the connecting bolt 7, and the other end of the spring 71 is fixedly connected to the chain 62;

[0039] An adjusting screw 63 is fixedly mounted on the right end of the sprocket shaft 6, and one end of the adjusting screw 63 passing through the shell plate 1 is threadedly connected with a tightening nut 64;

[0040] The sprocket shaft 6 is fixed to the shell plate 1 through an adjusting screw 63 and a tightening nut 64.

[0041] The working process of the utility model is as follows:

[0042] When the scrapers 42 are not in operation, the two scrapers 42 are respectively away from the two pressure rollers 3;

[0043] When cleaning the two rollers 3 on the calender, tighten the sprocket shaft 6, so that the chain 62 drives the extension part 52 to rotate, so that the two scrapers 42 are closely fitted between the two rollers 3, and the sprocket shaft 6 is fixed by tightening the nut 64. The calender is started, and the two scrapers 42 are closely in contact with the two rotating rollers 3 to clean the surface of the two rollers 3.

[0044] After the scraper 42 is used, the scraper surface needs to be cleaned, so the scraper 42 needs to be moved away from the two pressure rollers 3, and then the scraper 42 is cleaned. The specific process is as follows: by loosening the tightening nut 64, the sprocket shaft 6 is loosened, and the chain 62 drives the extension part 52 to rotate, so that the two scrapers 42 are respectively away from the two pressure rollers 3, and then the surfaces of the two scrapers 42 are cleaned;

[0045] The close contact degree between the scraper 42 and the pressure roller 3 is adjustable, that is, it is adjusted by rotating the sprocket shaft 6. After the sprocket shaft 6 is adjusted, it can be fixed to the shell plate 1 by tightening the nut 64, which is convenient for operation and is conducive to thoroughly cleaning the surface of the pressure roller 3.

[0046] The scraper 42 used in the present invention is made of tin-zinc-copper;

[0047] Currently, brass is usually used as the scraper material on the market, and the roller body is centrifugally cast. Although the brass H62 material is relatively soft, it will still cause the smoothness of the roller to decrease and the surface to be damaged over time, and some fine black particles will fall from the scraper on the dough, causing pollution to the noodles. In view of these shortcomings, in addition to being able to meet the basic function of scraping noodles, the utility model does not damage the smoothness and surface integrity of the roller 3, and changes the scraper material from brass to tin-zinc-copper. Compared with brass, the scraper of this material is softer and contains an element that can lubricate, reduce the wear on the roller 3, and at the same time reduce the degree of damage to the surface smoothness of the roller 3, thereby increasing the service life of the calender and avoiding dough pollution.

[0048] The utility model provides a calender cleaning mechanism, which is easy to install and operate and suitable for practical use.

[0049] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0050] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A calender cleaning mechanism, characterized in that: It comprises two shell plates (1) and (2) arranged opposite to each other, two pressure rollers (3) are rotatably mounted between the shell plates (1) and (2), the front ends of the two pressure rollers (3) are each provided with a scraper shaft (4), one end of the scraper shaft (4) is rotatably mounted on the shell plate (2), the other end of the scraper shaft (4) passes through the shell plate (1) and is fixedly mounted with a connecting seat (5), and the connecting seat (5) is rotatably mounted on the shell plate (1); A scraper seat (41) is provided at the front end of the scraper rotating shaft (4), and a scraper (42) is fixedly mounted at the lower end of the scraper seat (41); The connecting seat (5) comprises a fixed portion (51) and an extending portion (52) which are fixedly connected, the fixed portion (51) being rotatably mounted on the shell plate one (1), the end of the scraper shaft (4) away from the shell plate two (2) passing through the shell plate one (1) and fixedly connected to the fixed portion (51), and the end of the extending portion (52) away from the fixed portion (51) is provided with a mounting hole (53); A connecting bolt (7) is provided above the extending portion (52), and a spring (71) is sleeved on the screw rod of the connecting bolt (7); A sprocket shaft (6) is provided below the extension portion (52), a sprocket (61) is sleeved on the outside of the sprocket shaft (6), a chain (62) is wound around the outside of the sprocket (61), one end of the chain (62) is fixed to the sprocket (61), and the other end of the chain (62) passes through the mounting hole (53) and is fixedly connected to the spring (71).

2. A calender cleaning mechanism according to claim 1, characterized in that: The scraper seat (41) is fixedly mounted on the scraper shaft (4) by means of bolts.

3. A calender cleaning mechanism according to claim 1, characterized in that: The scraper (42) is made of tin-zinc-copper.

4. A calender cleaning mechanism according to claim 1, characterized in that: The head of the connecting bolt (7) is fixed on the shell plate 1 (1).

5. A calender cleaning mechanism according to claim 1, characterized in that: The chain (62) is fixedly installed in the installation hole (53).

6. A calender cleaning mechanism according to claim 1, characterized in that: One end of the spring (71) is fixedly connected to the head of the connecting bolt (7), and the other end of the spring (71) is fixedly connected to the chain (62).

7. A calender cleaning mechanism according to claim 1, characterized in that: An adjusting screw (63) is fixedly mounted on the right end of the sprocket shaft (6), and one end of the adjusting screw (63) passes through the shell plate (1) and is threadedly connected to a tightening nut (64).