Automatic chain cleaning and machining device

Abstract

The utility model discloses an automatic chain cleaning and machining device which comprises a cleaning and machining line, the cleaning and machining line is sequentially provided with a feeding area, a spraying area, an ultrasonic cleaning area, an air knife water cutting area, a drying area, an antirust agent soaking area and a discharging area in the longitudinal direction, and the cleaning and machining line is provided with a transmission assembly. The transmission assembly is used for driving a chain to sequentially pass through the feeding area, the spraying area, the ultrasonic cleaning area, the air knife water cutting area, the drying area, the antirust agent soaking area and the discharging area, the cleaning machining line is provided with a first sinking soaking groove in the ultrasonic cleaning area, and the cleaning machining line is provided with a second sinking soaking groove in the antirust agent soaking area. The chain cleaning, drying, anti-rust and soaking device can achieve integrated cleaning, drying, anti-rust and soaking treatment of the chain, guarantees the cleaning effect through multiple cleaning modes, automatically conducts drying and anti-corrosion and anti-rust treatment after cleaning is completed, reduces labor intensity of workers, improves efficiency and saves time.

Description

Technical Field

[0001] The utility model relates to the technical field of chain cleaning equipment, in particular to an automatic chain cleaning and processing device. Background Art

[0002] During the manufacturing process, the chain may be contaminated with lubricating oil, metalworking fluid, dust and other impurities. The oil must be removed before anti-corrosion treatment, otherwise it will affect the adhesion of the paint film and thus affect the product quality. In addition, if the oil and other debris on the chain are not removed, they will act as abrasives to accelerate the wear of the chain and its transmission system.

[0003] The existing chain cleaning method is usually to simply place the chain in a fixed position for cleaning. Workers clean and then dry it, which is labor-intensive and inefficient. Utility Model Content

[0004] In order to solve the above technical problems, the utility model relates to a chain automatic cleaning and processing device, which has a simple and reliable structure, effectively solves the above technical problems, and is suitable for popularization and use. In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0005] A chain automatic cleaning and processing device comprises a cleaning and processing line, wherein the cleaning and processing line is provided with a feeding area, a spraying area, an ultrasonic cleaning area, a wind knife water cutting area, a drying area, a rust inhibitor soaking area, and a discharging area in sequence along the longitudinal direction; the cleaning and processing line is provided with a transmission assembly, and the transmission assembly is used to drive the chain to pass through the feeding area, the spraying area, the ultrasonic cleaning area, the wind knife water cutting area, the drying area, the rust inhibitor soaking area, and the discharging area in sequence; the cleaning and processing line is provided with a first sinking soaking tank in the ultrasonic cleaning area, and the cleaning and processing line is provided with a second sinking soaking tank in the rust inhibitor soaking area.

[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: the transmission assembly includes a driving motor, a rotating shaft, and a sprocket. Several rotating shafts are distributed in sequence along the cleaning processing line. Each rotating shaft is arranged horizontally and both ends are installed on the frame of the cleaning processing line through bearing seats. Each rotating shaft is connected to a sprocket. The driving motor is used to drive the rotating shaft to rotate, and the sprocket is used to mesh with the chain and drive it to move.

[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: the spray area of ​​the cleaning processing line is provided with a vertically arranged water inlet main pipe, the top of the water inlet main pipe is divided into three water outlet branches, the water outlet branches are arranged horizontally, and the bottom of the water outlet branch pipe is equipped with a plurality of spray heads evenly arranged horizontally, and the nozzles of the spray heads are facing downward.

[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: the ultrasonic cleaning area is provided with a plurality of ultrasonic cleaners, the plurality of ultrasonic cleaners are arranged in sequence along the longitudinal direction, and the ultrasonic cleaners are installed in the first sinking immersion tank.

[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: the drying area is provided with a drying tunnel hood, the drying tunnel hood is provided with a channel for the chain to pass through along the longitudinal direction, both ends of the drying tunnel hood are connected to the frame of the cleaning processing line, a fan is installed on the top of the drying tunnel hood, a bellows is installed on the inner side of the drying tunnel hood, a heating pipe is installed on the bottom of the bellows, a plurality of the heating pipes are evenly spaced along the longitudinal direction, and the bellows is provided with a plurality of air holes distributed in a rectangular array.

[0010] Compared with the prior art, the utility model has the following outstanding and beneficial technical effects: the utility model can realize integrated cleaning, drying, rust prevention and soaking treatment of the chain, and the multi-pass cleaning method ensures the cleaning effect. After the cleaning is completed, the drying and anti-corrosion and rust prevention treatment are automatically performed, which reduces the labor intensity of workers, improves efficiency and saves time. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the overall equipment.

[0012] Figure 2 is a schematic diagram of the spray mechanism;

[0013] Figure 3 It is a schematic diagram of the drying mechanism. DETAILED DESCRIPTION

[0014] In order to make the objectives, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments. However, the specific implementation methods and embodiments described below are for illustrative purposes only and are not intended to limit the present invention.

[0015] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate directions or positional relationships based on the attached Figure 1 The directions or positional relationships shown are only for the convenience of describing the present invention, and are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.

[0016] In the description of this application, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.

[0017] In order to solve the above technical problems, Figure 1-3 As shown, the utility model designs an automatic chain cleaning and processing device, including a cleaning and processing line, wherein the cleaning and processing line is sequentially provided with a feeding area 1, a spraying area 2, an ultrasonic cleaning area 3, a wind knife cutting water area 4, a drying area 5, a rust preventive soaking area 6, and a discharging area 7 along the longitudinal direction, and the cleaning and processing line is provided with a transmission component 8, and the transmission component 8 is used to drive the chain to sequentially pass through the feeding area 1, the spraying area 2, the ultrasonic cleaning area 3, the wind knife cutting water area 4, the drying area 5, the rust preventive soaking area 6, and the discharging area 7, and the cleaning and processing line is provided with a first sinking soaking tank 31 in the ultrasonic cleaning area 3, and the cleaning and processing line is provided with a first sinking soaking tank 32 in the rust preventive soaking area 6. There is a second sinking soaking tank 61. Specifically, the transmission assembly 8 includes a driving motor, a rotating shaft 82, and a sprocket 81. Several rotating shafts 82 are distributed in sequence along the cleaning processing line. Each rotating shaft 82 is arranged horizontally and both ends are installed on the frame of the cleaning processing line through bearing seats. Each rotating shaft 82 is connected to a sprocket 81. The driving motor is installed at the bottom of the frame. The driving motor is used to drive the rotating shaft 82 to rotate. The driving motor can drive the rotating shaft 82 to drive the rotating shaft 82 to drive the sprocket 81 to rotate. When the sprocket 81 rotates, it can drive the chain meshing with it to move. The feed speed can be adjusted by the drive of the motor, the adjustment is convenient, and the driving is stable.

[0018] Furthermore, the spray area 2 of the cleaning processing line is provided with a vertically arranged water inlet main pipe 21, and three water outlet branches 22 are divided from the top of the water inlet main pipe 21, and the water outlet branches 22 are arranged in the horizontal direction. The bottom of the water outlet branches 22 is installed with a plurality of spray heads 23 evenly arranged in the horizontal direction, and the nozzles of the spray heads 23 face downward. The arrangement of the plurality of spray heads 23 can ensure that the chain is fully rinsed. In addition, further, the ultrasonic cleaning area 3 is provided with a plurality of ultrasonic cleaners 32, and the plurality of ultrasonic cleaners 32 are arranged in sequence in the longitudinal direction. The ultrasonic cleaners 32 are installed in the first sinking soaking tank 31, and detergent is added in the first sinking soaking tank 31. The chain is fully cleaned when passing through the ultrasonic cleaner 32, with fast cleaning speed, good cleaning effect, high cleanliness, consistent cleanliness of the workpiece, and no damage to the workpiece surface.

[0019] Furthermore, the wind knife water cutting area 4 is installed with a wind knife assembly 41, and the air blowing port of the wind knife assembly 41 is downward, so that rapid air blowing to remove water and dust can be achieved.

[0020] Furthermore, the drying zone 5 is provided with a drying tunnel hood 51, and the drying tunnel hood 51 is provided with a channel for the chain to pass through in the longitudinal direction. Both ends of the drying tunnel hood 51 are connected to the frame of the cleaning processing line. A fan 52 is installed on the top of the drying tunnel hood 51, and a bellows is installed on the inner side of the drying tunnel hood 51. The interior of the bellows is an air duct, and a heating pipe 53 is installed at the bottom of the bellows. Several heating pipes 53 are evenly spaced along the longitudinal direction. The bellows is provided with several air holes 54 distributed in a rectangular array. The chain is baked and dried by hot air circulation, so that the chain is basically in a dry state when leaving the drying zone 5. Finally, the chain is exported after passing through a second sinking immersion tank 61 filled with a rust inhibitor to complete the rust prevention treatment.

[0021] The cleaning and processing line designed by the utility model can realize the integrated cleaning, drying, rust prevention and soaking treatment of the chain. The multi-pass cleaning method ensures the cleaning effect. After the cleaning is completed, it will automatically perform drying and anti-corrosion and rust prevention treatment, which reduces the labor intensity of workers, improves efficiency and saves time.

[0022] It is worth noting that the technical features such as motors, fans, heating tubes, ultrasonic cleaners, etc. involved in this utility model patent application should be regarded as prior art. The specific structure, working principle, and possible control method and spatial layout method of these technical features can be selected according to the conventional methods in the field, and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated.

[0023] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made by technicians in the relevant technical field based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A chain automatic cleaning and processing device, characterized in that: The invention comprises a cleaning processing line, which is provided with a feeding area, a spraying area, an ultrasonic cleaning area, a wind knife water cutting area, a drying area, a rust inhibitor soaking area and a discharging area in sequence along the longitudinal direction; the cleaning processing line is provided with a transmission component, and the transmission component is used to drive the chain to pass through the feeding area, the spraying area, the ultrasonic cleaning area, the wind knife water cutting area, the drying area, the rust inhibitor soaking area and the discharging area in sequence; the cleaning processing line is provided with a first sinking soaking tank in the ultrasonic cleaning area, and the cleaning processing line is provided with a second sinking soaking tank in the rust inhibitor soaking area.

2. The automatic chain cleaning and processing device according to claim 1 is characterized in that: The transmission assembly includes a driving motor, a rotating shaft, and a sprocket. Several rotating shafts are distributed in sequence along the cleaning processing line. Each rotating shaft is arranged horizontally and both ends are installed on the frame of the cleaning processing line through bearing seats. Each rotating shaft is connected to a sprocket. The driving motor is used to drive the rotating shaft to rotate, and the sprocket is used to mesh with the chain and drive it to move.

3. The automatic chain cleaning and processing device according to claim 2 is characterized in that: The spray area of ​​the cleaning processing line is provided with a vertically arranged water inlet main pipe, the top of the water inlet main pipe is divided into three water outlet branches, the water outlet branches are arranged horizontally, and the bottom of the water outlet branch pipe is installed with a plurality of spray heads evenly arranged horizontally, and the nozzles of the spray heads face downward.

4. The automatic chain cleaning and processing device according to claim 3 is characterized in that: The ultrasonic cleaning area is provided with a plurality of ultrasonic cleaners, which are arranged in sequence along the longitudinal direction and are installed in the first sinking immersion tank.

5. The automatic chain cleaning and processing device according to claim 4 is characterized in that: The drying area is provided with a drying tunnel cover, and the drying tunnel cover is provided with a channel for the chain to pass through along the longitudinal direction. Both ends of the drying tunnel cover are connected to the frame of the cleaning and processing line. A fan is installed on the top of the drying tunnel cover, and a bellows is installed on the inner side of the drying tunnel cover. A heating pipe is installed on the bottom of the bellows. Several heating pipes are evenly spaced along the longitudinal direction, and the bellows is provided with a plurality of air holes distributed in a rectangular array.

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