Disc shearing machine
By introducing a drive motor and clamping mechanism into the disc shear machine, the problems of single cutting size and low efficiency are solved, multi-dimensional cutting and accuracy are achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202421193130.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing disc shearers have single cut sizes and low efficiency, so they cannot cut sheets of different sizes at the same time.
A disk shearing machine including a drive motor, screw, fixing frame and clamping mechanism is designed. By adjusting the cutting mechanism position by the drive motor, multi-size cutting of the plate is achieved, and accurate cutting is ensured through the clamping wheel and spring mechanism. Sex and no curl.
It realizes cutting out multiple sizes of sheets simultaneously, improving work efficiency, and ensuring the accuracy of cutting size and no curling edges.
Smart Images

Figure CN222344332U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel processing, in particular to a disc shearing machine. Background Art
[0002] The circular shear uses two circular shears for shearing. It is an instrument that shears according to the different relative positions of the axes of the two scissors and the different angles between the axes and the sheet material. It is divided into straight rolling shears, return disc shears and oblique rolling shears. For this type of circular shear, it is usually mainly used for finishing of thick plates and other steel materials.
[0003] According to a disclosed disc shearing machine (publication number: CN 208513761 U), a disc shearing machine includes a frame, a driving mechanism fixed on the frame, and two mounting plates. The first rotating shaft and the second rotating shaft are synchronously connected by a belt. A fixed shaft is arranged between the two mounting plates, and a plurality of horizontally arranged pressure plates are sleeved on the fixed shaft. A transmission platform is arranged on both sides of the frame. The transmission roller is driven by the driving mechanism. The transmission platform is located on both sides of the lower cutting disk. The transmission belt is tilted downward for transmission. The above mechanism drives the first rotating shaft and the second rotating shaft through a driving motor to cut the plate. This cutting method can only produce one finished product at a time, and can only cut one size, so the cutting efficiency is low. Utility Model Content
[0004] In view of this, the purpose of the utility model is to provide a disc shearing machine to solve the problem of single cutting size and low efficiency.
[0005] Based on the above purpose, the utility model provides a disc shearing machine, comprising: a frame and a cutting mechanism, the cutting mechanism is fixedly installed on both sides of the upper end of the frame, and the cutting mechanism includes a driving motor and a screw, the driving motor is fixedly installed on the frame, the driving end of the frame is fixedly connected to the screw, the screw is fixedly connected to a fixing block, the fixing block is fixedly installed on the frame, a lower fixing frame is threadedly connected to the screw, and the lower fixing frame is slidably connected to a first guide groove opened on the frame, a second shearing wheel is fixedly installed on one side of the lower fixing frame and located on the upper end of the driving motor, a first shearing wheel is fixedly installed on the upper end of the second shearing wheel, the first shearing wheel is fitted with the second shearing wheel, the first shearing wheel is fixedly connected to one side of the upper fixing frame, and a clamping mechanism is fixedly installed at the connection between the upper fixing frame and the lower fixing frame.
[0006] As an optional embodiment, the clamping mechanism includes an upper clamping block and a lower clamping block, the upper clamping block is slidably connected to the upper fixed frame, a plurality of first springs are evenly fixedly connected between the upper fixed frame and the upper clamping block, and a plurality of clamping wheels are evenly fixedly connected to one end of the upper clamping block away from the first spring.
[0007] As an optional embodiment, the lower clamping block is slidably connected to the lower fixing frame, a plurality of second springs are evenly fixedly connected between the lower fixing frame and the lower clamping block, and a plurality of clamping wheels are evenly fixedly installed on one end of the lower clamping block away from the second spring.
[0008] As an optional implementation, a conveying mechanism is fixedly installed on the frame, and the conveying mechanism is fixedly installed between the cutting mechanisms.
[0009] As an optional implementation, the conveying mechanism includes a conveyor belt and conveyor rollers. The conveyor belt is fixedly mounted on the frame and located in the middle of the cutting mechanism. The conveyor rollers are fixedly mounted on both sides of the conveyor belt.
[0010] A pushing and guiding mechanism is fixedly installed on the upper end of the frame, and the pushing and guiding mechanism is fixedly connected to the outer side of the conveying roller.
[0011] As an optional embodiment, the pushing guide mechanism includes a pushing cylinder and a pushing guide plate, the pushing cylinder is fixedly mounted on the frame, a second guide groove is provided on the frame, the pushing guide plate is slidably connected to the second guide groove, and the top end of the pushing cylinder is fixedly connected to the pushing guide plate.
[0012] Beneficial effects of the utility model:
[0013] 1. The utility model places the plate to be cut on a conveyor belt, transmits the plate to be cut to a cutting mechanism through the conveyor belt, and cuts the plate through a first shearing wheel and a second shearing wheel. When the cutting size needs to be changed, the driving motor is started to change the position of the cutting mechanism, thereby changing the cutting size. Two cutting mechanisms are fixed on the frame, and the plates can be cut at the same time. By adjusting the cutting mechanisms to different positions, plates of two sizes can be cut at one time, thereby reducing working hours and improving work efficiency.
[0014] 2. The plate is clamped by the clamping wheels on the upper fixing frame and the lower fixing frame. At the same time, the distance between the upper fixing frame and the lower fixing frame can be adjusted according to the thickness of the different plates. Under the action of the first spring and the second spring on the upper fixing frame and the lower fixing frame, the clamping wheels are always kept in a clamping state, so that the first shearing wheel and the second shearing wheel can cut the plate without warping, making the cutting size more accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 This is a schematic diagram of the cutting and overall operation of a disc in an embodiment of the utility model;
[0017] Figure 2 This is a schematic diagram of a cutting mechanism according to an embodiment of the utility model;
[0018] Figure 3 This is a schematic diagram of the clamping mechanism of an embodiment of the utility model;
[0019] Figure 4 This is a schematic diagram of the conveying guide mechanism of an embodiment of the utility model;
[0020] The markings in the figure are:
[0021] 1. Cutting mechanism; 2. Clamping mechanism; 3. Pushing guide mechanism; 4. Conveying mechanism; 5. Frame; 101. Driving motor; 102. Second shearing wheel; 103. First shearing wheel; 104. Screw; 105. Fixed block; 106. Upper fixed frame; 108. Lower fixed frame; 109. First guide groove; 201. Upper clamping block; 202. First spring; 203. Clamping wheel; 204. Lower clamping block; 205. Second spring; 301. Second guide groove; 302. Pushing cylinder; 303. Pushing guide plate; 401. Conveying roller; 402. Conveying belt. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.
[0023] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0024] like Figure 1-Figure 4 As shown, a disc shearing machine comprises: a frame 5 and a cutting mechanism 1, the cutting mechanism 1 is fixedly installed on both sides of the upper end of the frame 5, the cutting mechanism 1 comprises a driving motor 101 and a screw 104, the driving motor 101 is fixedly installed on the frame 5, the driving end of the frame 5 is fixedly connected with the screw 104, the screw 104 is fixedly connected with a fixing block 105, the fixing block 105 is fixedly installed on the frame 5, a lower fixing frame 108 is threadedly connected to the screw 104, the lower fixing frame 108 is slidably connected to a first guide groove 109 opened on the frame 5, and a second fixing frame 108 is fixedly installed on one side of the lower fixing frame 108 and located on the upper end of the driving motor 101 The shearing wheel 102, the first shearing wheel 103 is fixedly installed on the upper end of the second shearing wheel 102, the first shearing wheel 103 is in contact with the second shearing wheel 102, the first shearing wheel 103 is fixedly connected to one side of the upper fixed frame 106, the clamping mechanism 2 is fixedly installed at the connection between the upper fixed frame 106 and the lower fixed frame 108, the frame 5 is fixedly installed with the conveying mechanism 4, the conveying mechanism 4 is fixedly installed between the cutting mechanism 1, the conveying mechanism 4 includes a conveyor belt 402 and a conveyor roller 401, the conveyor belt 402 is fixedly installed on the frame 5 and is located in the middle position of the cutting mechanism 1, and conveyor rollers 401 are fixedly installed on both sides of the conveyor belt 402.
[0025] In this way, the plate to be cut is placed on the conveyor belt 402 and transported to the cutting mechanism 1 by the conveyor belt 402. The plate is cut by the first shearing wheel 103 and the second shearing wheel 102. When the cutting size needs to be changed, the drive motor 101 is started to change the position of the cutting mechanism 1, thereby changing the cutting size. Two cutting mechanisms 1 are fixed on the frame 5, and the plates can be cut at the same time. By adjusting the position of the cutting mechanism 1 to different positions, two sizes of plates can be cut at one time, thereby reducing working hours and improving work efficiency.
[0026] As an optional implementation, Figure 3 As shown, the clamping mechanism 2 includes an upper clamping block 201 and a lower clamping block 204, the upper clamping block 201 is slidably connected to the upper fixed frame 106, a number of first springs 202 are evenly fixedly connected between the upper fixed frame 106 and the upper clamping block 201, a number of clamping wheels 203 are evenly fixedly connected to the end of the upper clamping block 201 away from the first spring 202, the lower clamping block 204 is slidably connected to the lower fixed frame 108, a number of second springs 205 are evenly fixedly connected between the lower fixed frame 108 and the lower clamping block 204, and a number of clamping wheels 203 are evenly fixedly installed on the end of the lower clamping block 204 away from the second spring 205.
[0027] In this way, the plate is clamped by the clamping wheels 203 on the upper fixing frame 106 and the lower fixing frame 108, and the distance between the upper fixing frame 106 and the lower fixing frame 108 can be adjusted according to the thickness of the different plates. Under the action of the first spring 202 and the second spring 205 on the upper fixing frame 106 and the lower fixing frame 108, the clamping wheels 203 are always kept in a clamping state, so that the first shearing wheel 103 and the second shearing wheel 102 can cut the plate without warping, making the cutting size more accurate.
[0028] As an optional implementation, Figure 4 As shown, a pushing guide mechanism 3 is fixedly installed on the upper end of the frame 5, and the pushing guide mechanism 3 is fixedly connected to the outer side of the conveying roller 401. The pushing guide mechanism 3 includes a pushing cylinder 302 and a pushing guide plate 303. The pushing cylinder 302 is fixedly installed on the frame 5. A second guide groove 301 is opened on the frame 5. The second guide groove 301 is slidably connected with the pushing guide plate 303. The ejection end of the pushing cylinder 302 is fixedly connected to the pushing guide plate 303.
[0029] In this way, when the plate is placed on the conveying mechanism 4, the guide plate 303 is pushed by the pushing cylinder 302 to guide and fix the plates of different sizes, and the position will not be offset during cutting, making the cutting more accurate.
[0030] In this embodiment, if Figure 1-Figure 4As shown, when the plate is placed on the conveying mechanism 4, the push cylinder 302 pushes the push guide plate 303 to guide and fix the plates of different sizes, and the plate is clamped by the clamping wheels 203 on the upper fixing frame 106 and the lower fixing frame 108. At the same time, the distance between the upper fixing frame 106 and the lower fixing frame 108 can be adjusted according to the thickness of the different plates. Under the action of the first spring 202 and the second spring 205 on the upper fixing frame 106 and the lower fixing frame 108, the clamping wheel 203 is always kept in a clamping state, so that the first shearing wheel 103 and the second shearing wheel 102 cut the plate without warping, so that the cutting size is more accurate. When the cutting size needs to be changed, the driving motor 101 is started to change the position of the cutting mechanism 1, and then the cutting size is changed. Two cutting mechanisms 1 are fixed on the frame 5, which can cut the plates at the same time. When the cutting mechanism 1 is adjusted to different positions, two sizes of plates can be cut at one time, which reduces working hours and improves work efficiency.
[0031] A person skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention is limited to these examples; under the concept of the present invention, the technical features in the above embodiments or different embodiments may also be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity. Any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.
Claims
1. A disc shearing machine, comprising: The frame (5) and the cutting mechanism (1) are characterized in that the cutting mechanism (1) is fixedly installed on both sides of the upper end of the frame (5), and the cutting mechanism (1) comprises a driving motor (101) and a screw (104), the driving motor (101) is fixedly installed on the frame (5), the driving end of the frame (5) is fixedly connected to the screw (104), the screw (104) is fixedly connected to a fixing block (105), the fixing block (105) is fixedly installed on the frame (5), the screw (104) is threadedly connected to a lower fixing frame (108), and the lower fixing frame (108) is fixedly installed on the frame (5). 08) is slidably connected to a first guide groove (109) opened on the frame (5); a second shearing wheel (102) is fixedly installed on one side of the lower fixed frame (108) and located on the upper end of the driving motor (101); a first shearing wheel (103) is fixedly installed on the upper end of the second shearing wheel (102); the first shearing wheel (103) is in contact with the second shearing wheel (102); the first shearing wheel (103) is fixedly connected to one side of the upper fixed frame (106); a clamping mechanism (2) is fixedly installed at the connection between the upper fixed frame (106) and the lower fixed frame (108).
2. A disc shearing machine according to claim 1, characterized in that: The clamping mechanism (2) comprises an upper clamping block (201) and a lower clamping block (204); the upper clamping block (201) is slidably connected to the upper fixing frame (106); a plurality of first springs (202) are evenly fixedly connected between the upper fixing frame (106) and the upper clamping block (201); and a plurality of clamping wheels (203) are evenly fixedly connected to one end of the upper clamping block (201) away from the first spring (202).
3. A disc shearing machine according to claim 2, characterized in that: The lower clamping block (204) is slidably connected to the lower fixing frame (108), a plurality of second springs (205) are evenly and fixedly connected between the lower fixing frame (108) and the lower clamping block (204), and a plurality of clamping wheels (203) are evenly and fixedly installed at one end of the lower clamping block (204) away from the second spring (205).
4. A disc shearing machine according to claim 1, characterized in that: The frame (5) is fixedly mounted with a conveying mechanism (4), and the conveying mechanism (4) is fixedly mounted between the cutting mechanisms (1).
5. A disc shearing machine according to claim 4, characterized in that: The conveying mechanism (4) comprises a conveying belt (402) and conveying rollers (401); the conveying belt (402) is fixedly mounted on the frame (5) and located in the middle of the cutting mechanism (1); and the conveying rollers (401) are fixedly mounted on both sides of the conveying belt (402).
6. A disc shearing machine according to claim 5, characterized in that: A pushing and guiding mechanism (3) is fixedly mounted on the upper end of the frame (5), and the pushing and guiding mechanism (3) is fixedly connected to the outside of the conveying roller (401).
7. A disc shearing machine according to claim 6, characterized in that: The pushing guide mechanism (3) comprises a pushing cylinder (302) and a pushing guide plate (303); the pushing cylinder (302) is fixedly mounted on the frame (5); a second guide groove (301) is provided on the frame (5); the pushing guide plate (303) is slidably connected to the second guide groove (301); and the ejection end of the pushing cylinder (302) is fixedly connected to the pushing guide plate (303).
Citation Information
Patent Citations
Circle shear cutter
CN208513761U