High-precision deburring mechanism for steel pipe pup joint
By designing a steel pipe short section high-precision deburring mechanism including frame, fixed seat, controller, mobile mechanism and grinding mechanism, the problem that the prior art cannot effectively deal with different sizes and all-round grinding is achieved, and high efficiency is achieved. Precision steel pipe deburring effect.
Patent Information
- Application Number
- CN202421194882.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing steel pipe short section high-precision deburring device cannot effectively handle steel pipes of different sizes, and it is difficult to achieve all-round polishing, resulting in poor deburring quality and affecting product quality.
A steel pipe short section high precision deburring mechanism including frame, fixed seat, controller, moving mechanism and grinding mechanism is designed. Through components such as forward and reverse motor, hydraulic cylinder and reducer motor, flexible steel pipe of different sizes is achieved. Adjustment and multi-directional polishing.
This mechanism can effectively remove burrs from steel pipes and adapt to steel pipes of different sizes, improve the precision and efficiency of deburrs, enhance practicality, and meet the needs of high-precision deburrs.
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Figure CN222345048U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe processing, in particular to a high-precision deburring mechanism for a steel pipe short section. Background Art
[0002] Steel pipes are widely used industrial products. All processed steel pipes need to be deburred. At present, deburring is mainly done by workers manually grinding. After the steel pipe is cut, the workers operate the grinding wheel with a handheld grinder. The deburring efficiency of steel pipes is low. Moreover, manual deburring is not only labor-intensive and inefficient; the metal powder generated by grinding is not easy to collect and process, but also floats in the air, causing pollution to the working environment; hand-held grinding cannot control the consistency of grinding, and it is difficult to ensure precision, which affects the quality.
[0003] In the process of steel pipe production, a high-precision deburring mechanism for steel pipe short sections is required. After searching, the Chinese patent CN220312838U in the prior art discloses a high-precision deburring device for steel pipe short sections, including a frame, a grinding component, a cleaning and dust removal component and a steel pipe wiping component sequentially installed on the frame; the grinding component includes a grinding wheel mounting plate rotatably mounted on the frame and surrounded in a cylindrical shape, a cylindrical grinding wheel fixedly mounted on the inner side wall of the grinding wheel mounting plate, a motor fixedly mounted on the frame, and a transmission mechanism connected between the motor and the grinding wheel mounting plate.
[0004] However, the utility model high-precision deburring device for steel pipe pup section grinds the steel pipe by means of a grinding wheel, and this grinding method is not convenient for grinding steel pipes of different sizes, and is not convenient for grinding the steel pipe in all directions, which seriously affects the deburring quality of the steel pipe body and cannot meet the use requirements. Therefore, a high-precision deburring mechanism for steel pipe pup section is proposed to solve the above-mentioned problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a high-precision deburring mechanism for a steel pipe pup section, which has the advantages of good deburring effect and strong practicality. It solves the problem that the existing high-precision deburring device for a steel pipe pup section grinds the steel pipe with a grinding wheel, and this grinding method is not convenient for grinding steel pipes of different sizes, and is not convenient for grinding the steel pipe in all directions, which seriously affects the deburring quality of the steel pipe body and cannot meet the use requirements.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-precision deburring mechanism for a short section of a steel pipe, comprising a frame, a fixing seat fixedly connected to the top of the frame, and a controller fixedly installed on the front of the frame, wherein a moving mechanism extending to the outside of the frame is arranged inside the frame, and a grinding mechanism for deburring a steel pipe body is arranged on the top of the frame;
[0007] The moving mechanism includes a first sprocket rotatably connected to the inside of the frame, a forward and reverse motor fixedly installed inside the frame, and a rotating shaft rotatably connected to the inside of the frame, the output shaft of the forward and reverse motor is fixedly connected to a transmission gear, the outside of the rotating shaft is fixedly connected to a driven gear meshing with the transmission gear, the end of the rotating shaft away from the transmission gear is fixedly connected to a second sprocket, the first sprocket and the second sprocket are externally transmission-connected by a chain, the outside of the chain is fixedly connected to a connecting seat, and the top of the connecting seat is fixedly connected to a connecting rod extending to the outside of the frame;
[0008] The grinding mechanism includes a mounting plate fixedly connected to the top of the connecting rod, a mounting sleeve fixedly connected to the top of the mounting plate, two hydraulic cylinders fixedly installed inside the mounting sleeve, a connecting plate fixedly connected to the output ends of the two hydraulic cylinders, and a grinding plate fixedly connected to the opposite sides of the two connecting plates.
[0009] Furthermore, the forward and reverse motors are electrically connected to the controller, and a bearing adapted to the rotating shaft is fixedly installed inside the frame.
[0010] Furthermore, a moving opening adapted to the connecting rod is provided inside the frame, and the outer diameter of the connecting rod is adapted to the inner diameter of the moving opening.
[0011] Furthermore, the two hydraulic cylinders are symmetrically distributed inside the mounting sleeve, and both of the two hydraulic cylinders are electrically connected to the controller.
[0012] Furthermore, the two connecting plates and the grinding plate are both semicircular arc-shaped, and a steel pipe body is arranged between the two grinding plates.
[0013] Furthermore, a rotating clamping mechanism for rotating and clamping the steel pipe body is arranged outside the fixing seat, and the rotating clamping mechanism includes a reduction motor fixedly mounted on the left side of the fixing seat, a rotating shaft is fixedly connected to the output end of the reduction motor, and a fixing frame is fixedly connected to the end of the rotating shaft away from the reduction motor.
[0014] Furthermore, two electric push rods are fixedly mounted on the inner wall of the fixing frame, and clamps are fixedly connected to the output ends of the two electric push rods.
[0015] Furthermore, two limit rods extending into the interior of the fixing seat are fixedly connected to one side of the fixing frame close to the fixing seat, an annular groove matching the limit rods is provided inside the fixing seat, and the limit rods and the annular groove are slidably connected.
[0016] Compared with the prior art, the utility model provides a high-precision deburring mechanism for a steel pipe short section, which has the following beneficial effects:
[0017] 1. The high-precision deburring mechanism for the short section of the steel pipe starts the forward and reverse motors through the controller, and the forward and reverse motors drive the transmission gears to rotate. The rotation and engagement of the transmission gears drive the driven gears, the rotating shaft and the second sprocket to rotate. The rotation and engagement of the second sprocket drive the chain to transmit. The chain drives the connecting seat and the connecting rod to move linearly left and right, and the steel pipe bodies of different lengths are polished and deburred. Then, the hydraulic cylinder is started to extend and retract through the controller, and the hydraulic cylinder extends and retracts to drive the connecting plate and the polishing plate to move left and right, which is convenient for adjustment according to the steel pipe bodies of different sizes, thereby achieving the advantage of good deburring effect.
[0018] 2. The high-precision deburring mechanism of the steel pipe short section starts the reduction motor through the controller, and the reduction motor drives the shaft to rotate, and the rotation of the shaft drives the fixed frame to rotate, so as to flip the steel pipe body, and then starts the extension and retraction of the two electric push rods through the controller, and the extension and retraction of the electric push rods drive the clamp to move up and down, which is convenient for clamping and fixing steel pipe bodies of different sizes. By setting the limit rod and the annular slide groove, the stability of the fixed frame when driving the steel pipe body to flip is improved, and the effect of multi-directional grinding and deburring of the steel pipe body is achieved, achieving the advantage of strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a cross-sectional view of the structure of the utility model;
[0020] Figure 2 This is a structural stereogram of the forward and reverse motor of the utility model;
[0021] Figure 3 This is a structural side view of the grinding mechanism of the utility model;
[0022] Figure 4 It is a front view of the structure of the utility model.
[0023] In the figure: 1 frame, 2 fixed seat, 3 moving mechanism, 31 first sprocket, 32 forward and reverse motor, 33 transmission gear, 34 rotating shaft, 35 driven gear, 36 second sprocket, 37 chain, 38 connecting seat, 39 connecting rod, 4 grinding mechanism, 41 mounting plate, 42 mounting sleeve, 43 hydraulic cylinder, 44 connecting plate, 45 grinding plate, 5 rotating clamping mechanism, 51 reduction motor, 52 rotating shaft, 53 fixed frame, 54 electric push rod, 55 clamp, 56 limit rod, 6 controller. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-4 In this embodiment, a high-precision deburring mechanism for a steel pipe short section includes a frame 1, a fixed seat 2 fixedly connected to the top of the frame 1, and a controller 6 fixedly installed on the front of the frame 1. A moving mechanism 3 extending to the outside is arranged inside the frame 1, and a grinding mechanism 4 for deburring the steel pipe body is arranged on the top of the frame 1. The moving mechanism 3 includes a first sprocket 31 rotatably connected to the inside of the frame 1, a forward and reverse motor 32 fixedly installed inside the frame 1, and a rotating shaft 34 rotatably connected to the inside of the frame 1. A transmission gear 33 is fixedly connected to the output shaft of the forward and reverse motor 32, and a driven gear 35 meshing with the transmission gear 33 is fixedly connected to the outside of the rotating shaft 34. A second sprocket 36 is fixedly connected to one end of the rotating shaft 34 away from the transmission gear 33. A chain 37 is connected to the outside of the first sprocket 31 and the second sprocket 36, and a connecting seat 38 is fixedly connected to the outside of the chain 37. A connecting rod 39 extending to the outside of the frame 1 is fixedly connected to the top of the connecting seat 38.
[0026] The forward and reverse motor 32 is started by the controller 6, and the forward and reverse motor 32 drives the transmission gear 33 to rotate. The transmission gear 33 rotates and engages to drive the driven gear 35, the rotating shaft 34 and the second sprocket 36 to rotate. The second sprocket 36 rotates and engages to drive the chain 37 for transmission. The chain 37 drives the connecting seat 38 and the connecting rod 39 to move linearly left and right, so as to grind and deburr the steel pipe bodies of different lengths.
[0027] The forward and reverse motor 32 is electrically connected to the controller 6, and a bearing adapted to the rotating shaft 34 is fixedly installed inside the frame 1. By providing the bearing, the stability of the rotating shaft 34 during rotation is improved.
[0028] Specifically, a moving opening adapted to the connecting rod 39 is provided inside the frame 1 , and the outer diameter of the connecting rod 39 is adapted to the inner diameter of the moving opening.
[0029] In this embodiment, the grinding mechanism 4 includes a mounting plate 41 fixedly connected to the top of the connecting rod 39, a mounting sleeve 42 is fixedly connected to the top of the mounting plate 41, two hydraulic cylinders 43 are fixedly installed inside the mounting sleeve 42, and connecting plates 44 are fixedly connected to the output ends of the two hydraulic cylinders 43, and grinding plates 45 are fixedly connected to the opposite sides of the two connecting plates 44.
[0030] The two hydraulic cylinders 43 are symmetrically distributed inside the mounting sleeve 42, and both hydraulic cylinders 43 are electrically connected to the controller 6. The hydraulic cylinders 43 are activated to extend and retract by the controller 6, and the hydraulic cylinders 43 extend and retract to drive the connecting plate 44 and the grinding plate 45 to move left and right, so as to facilitate adjustment according to steel pipe bodies of different sizes, thereby achieving the advantage of good deburring effect.
[0031] Specifically, the two connecting plates 44 and the grinding plate 45 are both semicircular, and a steel pipe body is disposed between the two grinding plates 45. By setting the grinding plate 45 to be semicircular, the grinding plate 45 and the steel pipe body have a high degree of fit. The grinding plate 45 belongs to conventional technology known to the public in the prior art, so the specific structural composition and working principle thereof will not be described in detail in this article.
[0032] In this embodiment, a rotating clamping mechanism 5 for rotating and clamping the steel pipe body is disposed outside the fixing seat 2. The rotating clamping mechanism 5 includes a reduction motor 51 fixedly mounted on the left side of the fixing seat 2. A rotating shaft 52 is fixedly connected to the output end of the reduction motor 51. A fixing frame 53 is fixedly connected to the end of the rotating shaft 52 away from the reduction motor 51. The reduction motor 51 is started by the controller 6, and the reduction motor 51 drives the rotating shaft 52 to rotate. The rotating shaft 52 rotates and drives the fixing frame 53 to rotate, thereby turning the steel pipe body over. Then, the two electric push rods 54 are started to extend and retract by the controller 6. The electric push rods 54 extend and retract and drive the clamp 55 to move up and down, so as to facilitate the clamping and fixing of steel pipe bodies of different sizes.
[0033] Two electric push rods 54 are fixedly mounted on the inner wall of the fixing frame 53, and the output ends of the two electric push rods 54 are fixedly connected with clamps 55. The steel pipe body is clamped between the two clamps 55.
[0034] It should be noted that two limit rods 56 extending into the interior of the fixing seat 2 are fixedly connected to the side of the fixing frame 53 close to the fixing seat 2, and an annular groove matching the limit rods 56 is provided inside the fixing seat 2, and the limit rods 56 and the annular groove are slidably connected. By providing the limit rods 56 and the annular groove, the stability of the fixing frame 53 when driving the steel pipe body to flip is improved.
[0035] The working principle of the above embodiment is:
[0036] When in use, the controller 6 is used to start the extension and retraction of the two electric push rods 54, which drive the clamp 55 to move up and down to clamp and fix the steel pipe bodies of different sizes. Then, the controller 6 is used to start the reduction motor 51, which drives the rotating shaft 52 to rotate. The rotation of the rotating shaft 52 drives the fixed frame 53 to rotate, thereby turning the steel pipe body over. By setting the limit rod 56 and the annular slide groove, the fixed frame 53 drives the steel pipe body to turn stably. When deburring and grinding the steel pipe body, the hydraulic cylinder is started by the controller 6. 43 is extended and retracted, and the hydraulic cylinder 43 is extended and retracted to drive the connecting plate 44 and the grinding plate 45 to move left and right, and is adjusted according to the steel pipe bodies of different sizes. Then, the forward and reverse motor 32 is started through the controller 6, and the forward and reverse motor 32 drives the transmission gear 33 to rotate. The transmission gear 33 rotates and engages to drive the driven gear 35, the rotating shaft 34 and the second sprocket 36 to rotate. The second sprocket 36 rotates and engages to drive the chain 37 for transmission. The chain 37 drives the connecting seat 38 and the connecting rod 39 to move linearly left and right, and the steel pipe bodies of different lengths are polished and deburred.
[0037] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail. The device is powered by an external power supply.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-precision deburring mechanism for a steel pipe short section, characterized in that: The invention comprises a frame (1), a fixing seat (2) fixedly connected to the top of the frame (1), and a controller (6) fixedly installed on the front of the frame (1); a moving mechanism (3) extending to the outside of the frame (1) is arranged inside the frame (1); and a grinding mechanism (4) for deburring a steel pipe body is arranged on the top of the frame (1); The moving mechanism (3) comprises a first sprocket (31) rotatably connected to the inside of the frame (1), a forward and reverse motor (32) fixedly installed inside the frame (1), and a rotating shaft (34) rotatably connected to the inside of the frame (1); a transmission gear (33) is fixedly connected to the output shaft of the forward and reverse motor (32); a driven gear (35) meshing with the transmission gear (33) is fixedly connected to the outside of the rotating shaft (34); a second sprocket (36) is fixedly connected to one end of the rotating shaft (34) away from the transmission gear (33); a chain (37) is connected to the outside of the first sprocket (31) and the second sprocket (36); a connecting seat (38) is fixedly connected to the outside of the chain (37); a connecting rod (39) extending to the outside of the frame (1) is fixedly connected to the top of the connecting seat (38); The grinding mechanism (4) comprises a mounting plate (41) fixedly connected to the top of the connecting rod (39); a mounting sleeve (42) is fixedly connected to the top of the mounting plate (41); two hydraulic cylinders (43) are fixedly installed inside the mounting sleeve (42); a connecting plate (44) is fixedly connected to the output ends of the two hydraulic cylinders (43); and a grinding plate (45) is fixedly connected to the opposite sides of the two connecting plates (44).
2. A high-precision deburring mechanism for a steel pipe short section according to claim 1, characterized in that: The forward and reverse motor (32) is electrically connected to the controller (6), and a bearing matched with the rotating shaft (34) is fixedly installed inside the frame (1).
3. A high-precision deburring mechanism for a steel pipe short section according to claim 1, characterized in that: A moving opening matched with the connecting rod (39) is provided inside the frame (1), and the outer diameter of the connecting rod (39) matches the inner diameter of the moving opening.
4. A high-precision deburring mechanism for a steel pipe short section according to claim 1, characterized in that: The two hydraulic cylinders (43) are symmetrically distributed inside the mounting sleeve (42), and both of the two hydraulic cylinders (43) are electrically connected to the controller (6).
5. The high-precision deburring mechanism for a steel pipe short section according to claim 1, characterized in that: The two connecting plates (44) and the grinding plate (45) are both semicircular arc-shaped, and a steel pipe body is arranged between the two grinding plates (45).
6. A high-precision deburring mechanism for a steel pipe short section according to claim 1, characterized in that: The fixed seat (2) is provided with a rotating clamping mechanism (5) for rotating and clamping the steel pipe body. The rotating clamping mechanism (5) comprises a reduction motor (51) fixedly mounted on the left side of the fixed seat (2). A rotating shaft (52) is fixedly connected to the output end of the reduction motor (51). The rotating shaft (52) is fixedly connected to a fixing frame (53) at one end away from the reduction motor (51).
7. A high-precision deburring mechanism for a steel pipe short section according to claim 6, characterized in that: Two electric push rods (54) are fixedly mounted on the inner wall of the fixing frame (53), and clamps (55) are fixedly connected to the output ends of the two electric push rods (54).
8. A high-precision deburring mechanism for a steel pipe short section according to claim 6, characterized in that: Two limiting rods (56) extending into the interior of the fixing seat (2) are fixedly connected to the fixing frame (53) on one side close to the fixing seat (2); an annular sliding groove matching the limiting rods (56) is provided inside the fixing seat (2); and the limiting rods (56) and the annular sliding groove are slidably connected.
Citation Information
Patent Citations
High-precision deburring device for steel pipe pup joint
CN220312838U