Sound-insulation flame-retardant carpet for vehicle

By adopting Velcro strips, limiting columns, diversion grooves and other structures in car carpets, the carpet displacement and noise problems are solved, firm installation, anti-slip and multiple noise reduction effects are achieved, and user experience and safety are improved.

CN222346844UActive Publication Date: 2025-01-14NANJING SUJIU AUTOMOTIVE INTERIOR CO LTD
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Patent Information

Application Number
CN202421321412.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-01-14
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

Existing carpets are easily displaced during use and cannot be effectively soundproofed, which affects the driving experience.

Method used

A soundproof and flame-retardant carpet for automobiles is designed, using a combination structure such as Velcro strips, limit cushion columns, flow channel, convex strips, waterproof layer, flame-retardant layer, sound-silence fiber layer and rubber pads to ensure the firm installation of the carpet. and anti-slip properties, while reducing noise through sound silence cotton and multi-layer structure.

Benefits of technology

It realizes a firm installation and good use experience of carpets, improves water resistance and flame retardancy, extends service life, and effectively reduces noise and improves driving experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The sound-insulation flame-retardant carpet comprises a carpet body, flow guide grooves are dug in the upper surface layer of the carpet body, protruding strips are arranged on the upper surface layer of the carpet body, hook-and-loop fasteners and limiting cushion columns are arranged on the bottom layer of the carpet body, and a first assembling piece and a second assembling piece are arranged at the left end and the right end of the carpet body respectively. A first waterproof layer is laid and bonded on the lower side of the upper surface layer of the carpet body, a second waterproof layer is laid and bonded on the upper side of the bottom layer of the carpet body, a first flame-retardant layer is laid and bonded on the lower side of the first waterproof layer, a second flame-retardant layer is laid and bonded on the upper side of the second waterproof layer, a first supporting plate is laid and bonded on the lower side of the first flame-retardant layer, and a second supporting plate is laid and bonded on the upper layer of the second flame-retardant layer. A first silencing fiber layer is laid and bonded on the lower side of the first supporting plate, a second silencing fiber layer is laid and bonded on the upper side of the second supporting plate, and silencing cotton is laid and bonded between the first silencing fiber layer and the second silencing fiber layer; the carpet body can be limited and fixed in the vehicle, slipping is effectively avoided, deformation resistance, sound insulation and flame retardant effects are good, and user experience is improved.
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Description

Technical Field

[0001] The utility model relates to the field of vehicle carpets, in particular to a vehicle sound-insulating and flame-retardant carpet. Background Art

[0002] Carpet is a floor covering made of natural or synthetic fiber materials such as cotton, linen, wool, silk, grass, etc., which is hand-knitted, flocked or woven. Carpets are generally installed in cars and are one of the indispensable car interior parts. Its main function is to block and eliminate the noise transmitted from the bottom of the car to the inside of the car when driving.

[0003] Patent 2021218268212 of the prior art discloses a flame retardant and fireproof car carpet, wherein a plurality of drainage grooves are provided on the upper end of the carpet body, a footrest is provided on the right side of the upper end of the carpet body, an anti-slip pattern is provided on the upper end of the footrest, a left step edge and a right step edge are provided on the left and right ends of the carpet body respectively, the ends of the left step edge and the right step edge close to each other are made of soft material, a storage bag is provided on the left end of the right step edge, and a plurality of anti-slip balls are provided on the lower end of the carpet body. The PVC coating of the upper fireproof layer and the lower fireproof layer can play a fireproof and waterproof effect. In the event of a fire, the magnesium hydroxide in the flame retardant layer decomposes and absorbs a large amount of heat, and at the same time, the high temperature resistant magnesium oxide solid is generated, which will cover the carpet body to isolate the air. The generated water evaporation can absorb a large amount of heat, which can reduce the temperature to below the ignition point of the combustible material, thereby effectively improving the fire retardant effect.

[0004] The above-mentioned products still have the following shortcomings during actual use: since the carpet is light, it is easy to be displaced by being stepped on by feet when it is laid in the car. As a result, the fire-resistant carpet for cars is easy to be displaced during actual use, resulting in a poor user experience. At the same time, noise often comes from the bottom of the car when the car is driving, affecting the driving experience of users in the car. Utility Model Content

[0005] In view of the above defects or deficiencies in the prior art, it is desirable to provide a sound-insulating and flame-retardant carpet for a vehicle.

[0006] According to the technical solution provided in the embodiment of the present application, a car soundproof and flame-retardant carpet is provided, wherein a plurality of guide grooves are dug on the upper surface of the carpet body, a plurality of groups of evenly distributed convex strips are also installed on the upper surface of the carpet body, Velcro strips are installed on both the left and right sides of the bottom layer of the carpet body, a plurality of evenly distributed limiting pads are laid and bonded on the bottom layer of the carpet body, a first assembly piece and a second assembly piece are respectively installed on the left and right ends of the carpet body, a first waterproof layer is laid and bonded on the lower side of the upper surface of the carpet body, a second waterproof layer is laid and bonded on the upper side of the bottom layer of the carpet body, a plurality of convex strips of each group are provided and are distributed side by side, and the guide groove is a concave square groove The convex strip runs through the left and right sides of the upper surface of the carpet body, is semicircular and has a non-slip surface on the surface, the first assembling piece is a convex plate, the second assembling piece is a concave plate, the first assembling piece matches the second assembling piece, the first assembling piece is plugged into the adjacent second assembling piece, the first flame retardant layer is laid and bonded on the lower side of the first waterproof layer, the second flame retardant layer is laid and bonded on the upper side of the second waterproof layer, the first supporting plate is laid and bonded on the lower side of the first flame retardant layer, the second supporting plate is laid and bonded on the upper layer of the second flame retardant layer, the first sound-absorbing fiber layer is laid and bonded on the lower side of the first supporting plate, and the second sound-absorbing fiber layer is laid and bonded on the upper side of the second supporting plate.

[0007] Furthermore, adhesive sound-absorbing cotton is laid between the first sound-absorbing fiber layer and the second sound-absorbing fiber layer.

[0008] Furthermore, a plurality of groups of evenly distributed rubber pads are sandwiched between the first sound-absorbing fiber layer and the second sound-absorbing fiber layer on the upper and lower sides of the sound-absorbing cotton.

[0009] Furthermore, the Velcro strips and the limiting pad columns are in the same horizontal plane, and a plurality of limiting pad columns are laid and bonded between two adjacent Velcro strips.

[0010] Furthermore, a non-slip surface is provided on the side of the limiting pad column that contacts the vehicle floor.

[0011] In summary, the beneficial effects of this application are:

[0012] 1. Through the arrangement of the magic sticky strip and the limiting pad column, the carpet body can be effectively pasted and fixed in the car. At the same time, the limiting pad column supports the carpet body, increases the friction with the plane inside the car, and makes the carpet body not easily displaced by force, thereby ensuring its firm installation and use in the car, and further improving the firm installation and use of the carpet body in the car and the good experience during use; through the arrangement of the first assembly part, the second assembly part, the convex strip and the guide groove, the required number of carpet bodies can be taken according to the actual paving area in the car, and two adjacent carpet bodies can be plugged in through the first assembly part and the second assembly part. The carpet body is easy to disassemble and assemble, and the practical performance is improved. Through the arrangement of the convex strip and the guide groove, the convex strip plays an anti-slip role, avoiding the user from sliding due to the wet soles when entering the car on rainy days. The guide groove collects foreign matter or dirty water on the carpet body, which is convenient for subsequent cleaning, and the practical performance is improved.

[0013] 2. Through the arrangement of the first waterproof layer, the first flame retardant layer, the first support plate, the first sound-absorbing fiber layer, the sound-absorbing cotton, the rubber pad, the second sound-absorbing fiber layer, the second support plate, the second flame retardant layer and the second waterproof layer, the waterproof layer can make the carpet body have good waterproof properties, and the flame retardant layer makes the carpet body not easy to burn, further improving the safety of the use of the carpet body. The first support plate and the second support plate increase the strength of the carpet body, play a role in reinforcing and strengthening the connection, and extend the service life of the carpet body. The first sound-absorbing fiber layer, the sound-absorbing cotton and the second sound-absorbing fiber layer prevent the noise from continuously propagating into the car, and play a role in reducing noise. The sound-absorbing cotton can absorb noise and allow the noise to continue to attenuate, achieving multiple noise reductions, effectively reducing the noise transmitted from the bottom of the car during driving, and improving the driving experience of users in the car. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model.

[0018] Numbers in the figure: carpet body -1, convex strip -2, guide groove -3, first assembly part -4, second assembly part -5, first waterproof layer -6, first flame retardant layer -7, first support plate -8, first sound-absorbing fiber layer -9, sound-absorbing cotton -10, rubber pad -11, second sound-absorbing fiber layer -12, second support plate -13, second flame retardant layer -14, second waterproof layer -15, Velcro strip -16, limiting pad column -17. DETAILED DESCRIPTION

[0019] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings.

[0020] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0021] like Figure 1-Figure 3As shown, a car sound insulation and flame retardant carpet, a carpet body 1 is provided with a plurality of guide grooves 3 on the upper surface, a plurality of groups of evenly distributed convex strips 2 are also provided on the upper surface of the carpet body 1, Velcro strips 16 are provided on both left and right sides of the bottom layer of the carpet body 1, a plurality of evenly distributed limiting pads 17 are laid and bonded on the bottom layer of the carpet body 1, a first assembling piece 4 and a second assembling piece 5 are respectively provided on the left and right ends of the carpet body 1, a first waterproof layer 6 is laid and bonded on the lower side of the upper surface of the carpet body 1, a second waterproof layer 15 is laid and bonded on the upper side of the bottom layer of the carpet body 1, and a first waterproof layer 6 is laid and bonded on the lower side of the first waterproof layer 6. The second flame retardant layer 7 and the second waterproof layer 15 are laid and bonded on the upper side, the first flame retardant layer 7 is laid and bonded on the lower side, the second support plate 8 is laid and bonded on the upper layer of the second flame retardant layer 14, the first sound-absorbing fiber layer 9 is laid and bonded on the lower side of the first support plate 8, the second sound-absorbing fiber layer 12 is laid and bonded on the upper side of the second support plate 13, and sound-absorbing cotton 10 is laid and bonded between the first sound-absorbing fiber layer 9 and the second sound-absorbing fiber layer 12, and multiple groups of evenly distributed rubber pads 11 are sandwiched between the first sound-absorbing fiber layer 9 and the second sound-absorbing fiber layer 12 on the upper and lower sides of the sound-absorbing cotton 10.

[0022] Embodiment 1:

[0023] like Figure 1 and Figure 2 As shown, when the carpet body 1 is installed in the car, the Velcro 16 at the bottom end of the carpet body 1 can effectively stick and fix it in the car, and at the same time, the limiting pad column 17 supports the carpet body 1 to increase the friction with the plane inside the car, so that the carpet body 1 is not easily displaced by force, ensuring its firm installation and use in the car, and further improving the firm installation and use of the carpet body in the car and the good experience when using it; when multiple carpet bodies are needed for assembly in the car, the required number of carpet bodies 1 can be taken according to the actual paving area in the car, and two adjacent carpet bodies 1 can be plugged in through the first assembly piece 4 and the second assembly piece 5 to achieve assembly and use, with a firm connection, convenient disassembly and assembly, and improved practical performance. The convex strips 2 on the carpet body 1 play an anti-slip role to prevent the user from sliding due to the wet soles when entering the car on rainy days. The guide groove 3 collects foreign matter or dirty water on the carpet body 1, which is convenient for subsequent cleaning, thereby improving practical performance.

[0024] like Figure 2 and Figure 3As shown, when in use, the first waterproof layer 6 and the second waterproof layer 15 in the carpet body 1 can make it have good waterproof properties. At the same time, the first flame retardant layer 7 and the second flame retardant layer 14 make the carpet body 1 not easy to burn, further improving the safety of the carpet body 1. The first support plate 8 and the second support plate 13 increase the strength of the carpet body 1, play a role in reinforcing and strengthening the connection, and extend the service life of the carpet body. The first sound-absorbing fiber layer 9, the sound-absorbing cotton 10 and the second sound-absorbing fiber layer 12 prevent the noise from continuing to propagate into the car, and play a role in reducing noise. The upper and lower sides of the sound-absorbing cotton 10 are respectively sandwiched with a plurality of groups of evenly distributed rubber pads 11 with the first sound-absorbing fiber layer 9 and the second sound-absorbing fiber layer 12. The rubber pad 11 has toughness and can increase the toughness between layers, thereby effectively dispersing the impact force and playing a buffering role. The sound-absorbing cotton 10 can absorb noise and allow the noise to continue to decay, thereby achieving multiple noise reductions, effectively reducing the noise transmitted from the bottom of the car during driving, and improving the driving experience of users in the car.

[0025] The above description is only an explanation of the preferred embodiments of the present application and the technical principles and other schemes used. At the same time, the scope of the utility model involved in the present application is not limited to the technical scheme formed by a specific combination of the above technical features, but also includes other technical schemes formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) to form a technical scheme.

Claims

1. A car soundproof and flame-retardant carpet, comprising a carpet body (1), characterized in that: The upper surface of the carpet body (1) is provided with a plurality of guide grooves (3), the upper surface of the carpet body (1) is also provided with a plurality of groups of evenly distributed convex strips (2), the left and right sides of the bottom layer of the carpet body (1) are provided with Velcro strips (16), the bottom layer of the carpet body (1) is paved and bonded with a plurality of evenly distributed limiting pads (17), and the left and right ends of the carpet body (1) are respectively provided with a first assembly piece (4) and a second assembly piece (5); A first waterproof layer (6) is laid and bonded on the lower side of the upper surface layer of the carpet body (1), and a second waterproof layer (15) is laid and bonded on the upper side of the bottom layer of the carpet body (1); A first flame retardant layer (7) is laid and bonded on the lower side of the first waterproof layer (6), and a second flame retardant layer (14) is laid and bonded on the upper side of the second waterproof layer (15); The first flame retardant layer (7) is paved and bonded with a first support plate (8) on its lower side, and the second flame retardant layer (14) is paved and bonded with a second support plate (13) on its upper side; A first sound-absorbing fiber layer (9) is laid and bonded on the lower side of the first support plate (8), and a second sound-absorbing fiber layer (12) is laid and bonded on the upper side of the second support plate (13); A bonding sound-absorbing cotton (10) is laid between the first sound-absorbing fiber layer (9) and the second sound-absorbing fiber layer (12); A plurality of groups of evenly distributed rubber pads (11) are sandwiched between the first sound-absorbing fiber layer (9) and the second sound-absorbing fiber layer (12) on the upper and lower sides of the sound-absorbing cotton (10).

2. The vehicle sound insulation and flame retardant carpet according to claim 1 is characterized by: Each group of the convex strips (2) is provided with a plurality of convex strips (2) which are arranged side by side. The guide groove (3) is a concave square groove and passes through the left and right sides of the upper surface of the carpet body (1). The convex strips (2) are semicircular and have an anti-slip surface.

3. The vehicle sound insulation and flame retardant carpet according to claim 1 is characterized by: The first assembling piece (4) is a convex plate, the second assembling piece (5) is a concave plate, the first assembling piece (4) matches the second assembling piece (5), and the first assembling piece (4) is plugged into the adjacent second assembling piece (5).

4. The vehicle sound insulation and flame retardant carpet according to claim 1 is characterized by: The Velcro strips (16) and the limiting pad columns (17) are located at the same horizontal plane, and a plurality of the limiting pad columns (17) are laid and bonded between two adjacent Velcro strips (16).

5. The vehicle sound insulation and flame retardant carpet according to claim 1 is characterized by: The side of the position limiting pad column (17) that contacts the vehicle bottom plate is provided with an anti-slip surface.