Marine ship barnacle cleaning device
By designing an automated marine ship barnacle cleaning device, the scraper assembly and transmission system are used to quickly remove barnacles on the surface of the hull, solving the problems of low cleaning efficiency and environmental pollution in the existing technology, and achieving efficient and environmentally friendly cleaning effects. Reduced operating costs and health risks.
Patent Information
- Application Number
- CN202421361025.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing technology has problems such as low cleaning efficiency, high labor costs, environmental pollution risks, health risks, potential damage to the hull and economic losses in the cleaning of marine ship barnacles, especially the high adhesion of marine organisms such as shellfish and It is hard and difficult to clean, and traditional physical cleaning methods are time-consuming and labor-intensive. The use of chemical cleaners may lead to environmental pollution and hull corrosion.
An automatic cleaning device for marine ship barnacles is designed, including box, motor, propeller, scraper assembly and scraper assembly. Through automated transmission system and drive motor, the scraper assembly is used to quickly remove barnacles on the surface of the hull and through Centrifugal pumps and water inlet pipes enable rapid flushing to avoid the use of chemical detergents.
Efficient and rapid barnacle cleaning is achieved, reducing labor intensity and health risks, reducing environmental pollution and hull damage, reducing operational and maintenance costs, and improving cleaning efficiency and automation.
Smart Images

Figure CN222347269U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of barnacle cleaning, in particular to a barnacle cleaning device for marine vessels. Background Art
[0002] Since the bottom and sides of ships are underwater for a long time, aquatic organisms are easily attached to the bottom of large ships. When the speed of the ship is lower than a certain level, marine organisms such as barnacles, shellfish, and seaweed will also attach and grow on the bottom and sides of the ship, and it is difficult to clean them. Therefore, if they are not cleaned regularly, the attached marine organisms will accumulate more and more, which will greatly increase the resistance to navigation, increase fuel consumption, and affect the economic benefits and energy conservation and environmental protection of ships. Especially marine organisms such as shellfish have a high degree of adhesion to the hull and are hard, which is not easy to clean. At the same time, these organisms will produce acidic corrosives, which are easy to cause serious corrosion to the hull. Large marine organisms will also suffer the same harm, and in serious cases, their lives will be threatened.
[0003] At present, there are two commonly used solutions for cleaning the hull. One is that the operators enter the dock to use manual cleaning methods, using tools such as brushes or shovels to remove the marine organisms attached to the bottom of the ship. The other is to send divers to carry cleaning equipment to enter the underwater cleaning method. The former is due to the limited number of docks, resulting in high costs for ship cleaning, and the limited number of docks makes it difficult to meet the cleaning needs of a large number of ships. The latter has extremely high technical requirements for divers, low cleaning efficiency, high work intensity, high risk, and is not conducive to efficient and fast cleaning of the bottom of the ship. The method of removing parasites from marine organisms is also only manual operation. Whether it is resource factors or environmental factors, it is a great challenge for marine life protection personnel. Traditional barnacle cleaning methods, such as physical removal and the use of chemical detergents, are effective, but the efficiency is relatively low. For example, scraping with a scraper or shovel requires manual operation, which is not only time-consuming and labor-intensive, but also difficult to handle large areas or difficult-to-reach areas.
[0004] The existing problems of artificial barnacle cleaning are mainly reflected in the following aspects: Low cleaning efficiency: barnacles are attached to the surface of the hull, and the barnacle glue they secrete has extremely strong adhesion, making manual cleaning extremely difficult. Traditional physical cleaning methods, such as using brushes and scrapers, are direct and effective, but the cleaning process is time-consuming, labor-intensive and inefficient.
[0005] High labor costs: Due to the strong adsorption of barnacles, high-pressure water guns and other tools are needed during the cleaning process, which increases labor costs. The large number of barnacles requires a lot of manpower to clean, resulting in a significant increase in labor costs.
[0006] Environmental pollution risk: When designing ships, the paint used on the bottom layer may be toxic in order to combat seabed parasites. Barnacles that parasitize on these paints for a long time may be toxic, and direct cleaning may result in the release of harmful substances into the environment. Using chemical methods to clean barnacles may cause environmental pollution and hull corrosion.
[0007] Health risks: Odors and hazardous substances generated during the cleaning process may pose a threat to the health of workers. Long cleaning work may cause fatigue and injury to workers.
[0008] Potential damage to the hull: Traditional physical cleaning methods may cause damage to the hull and coating, shortening the service life of the hull.
[0009] Economic losses: Marine biofouling, including barnacles, increases fuel consumption by ships worldwide by more than 40%, with economic losses reaching $7.5 billion. The U.S. Navy spends at least $250 million per year cleaning and repairing barnacles.
[0010] In summary, the existing problems of artificial barnacle cleaning are mainly reflected in low cleaning efficiency, high labor costs, environmental pollution risks, health risks, potential damage to the hull and economic losses. Utility Model Content
[0011] The utility model aims to provide a marine ship barnacle cleaning device to solve the problems raised in the above background technology.
[0012] To achieve the above-mentioned objectives, the utility model provides a marine ship barnacle cleaning device, comprising a box body, a connecting seat is installed on the top of the box body, a supporting frame is installed on the top of the connecting seat, a first motor is installed on the top of the supporting frame, a propeller is installed on the rotating shaft of the first motor, first fixed pulleys are installed on both sides of one end of the box body, second fixed pulleys are installed on both sides of the other end of the box body, two anti-skid wheels equipped with driving motors are installed on both sides of the box body, a second motor is installed at one end inside the box body, a first transmission shaft is installed in the middle part of the interior of the box body, a second transmission shaft is provided on one side of the first transmission shaft, a third transmission shaft is provided on the other side of the first transmission shaft, a first scraper assembly is installed at one end of the second transmission shaft, a second scraper assembly is installed at one end of the third transmission shaft, the interior of the second transmission shaft and the third transmission shaft are hollow structures, and a water inlet pipe is installed at one end of the second transmission shaft and the third transmission shaft.
[0013] As a further improvement of the present technical solution, the bevel gear on the second motor meshes with the bevel gear on the second transmission shaft, the second gear on the second transmission shaft meshes with the first gear on the first transmission shaft, and the first gear on the first transmission shaft meshes with the third gear on the third transmission shaft.
[0014] As a further improvement of the technical solution, the first transmission shaft, the second transmission shaft and the third transmission shaft are all mounted on the housing through bearings, and the water inlet pipe is connected to the second transmission shaft and the third transmission shaft through sealed bearings.
[0015] As a further improvement of the technical solution, the water inlet pipe is connected to a centrifugal pump, and the centrifugal pump is connected to a water pipe.
[0016] As a further improvement of the present technical solution, the first scraper assembly and the second scraper assembly are both composed of a scraper, a scraper fixing plate and a connecting plate, the middle part of the connecting plate is connected with a water outlet pipe, the scraper fixing plate and the connecting plate are connected by a threaded rod, the scraper is fixedly connected to the scraper fixing plate, and the middle part of the scraper fixing plate is provided with a through hole matching the water outlet pipe.
[0017] As a further improvement of the technical solution, the connecting seat is fixedly connected to the box body by bolts, the supporting frame is fixed to the connecting seat by bolts, the first motor is fixed to the supporting frame by bolts, and a protective cover is also installed on the casing of the first motor.
[0018] As a further improvement of the technical solution, a control box is installed on the support frame, and the control box is connected to the control switch through a power line.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] Efficient cleaning: Using a scraper, the automatic cleaning device can quickly and thoroughly remove barnacles from the hull surface, avoiding the tedious and time-consuming traditional methods;
[0021] Environmentally friendly and safe: No chemical cleaning agents are required, which avoids pollution to the marine environment and helps protect the health of the marine ecosystem. It reduces the labor intensity of manual cleaning and reduces the health risks caused by long-term exposure to harmful substances.
[0022] Wide range of applications: The automatic cleaning device can be applied to various types of hulls and barnacle growth conditions, and only needs to be selected and adjusted according to the actual situation;
[0023] High degree of automation: Through the preset automated workflow, the device can independently complete the entire cleaning process, reducing the need for manual intervention;
[0024] Reduced economic losses: Improved cleaning efficiency means less fuel consumption and sailing time due to barnacle attachment, thereby reducing operating costs, labor costs and maintenance costs, further reducing overall economic expenditures.
[0025] In summary, the barnacle automatic cleaning device has significant advantages in terms of efficient cleaning, environmental protection and safety, wide application range, high degree of automation, and reduced economic losses. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2 It is a cross-sectional schematic diagram of the box body of the utility model.
[0028] The meaning of each number in the figure is:
[0029] 1. Box body; 2. Connecting seat; 3. Support frame; 4. First motor; 5. Propeller; 6. Protective cover; 7. First scraper assembly; 8. Anti-skid wheel; 9. First fixed pulley; 10. Second fixed pulley; 11. Second scraper assembly; 12. First transmission shaft; 13. First gear; 14. Second transmission shaft; 15. Second motor; 16. Bevel gear; 17. Second gear; 18. Third transmission shaft; 19. Third gear; 20. Water inlet pipe; 21. Threaded rod; 22. Water outlet pipe. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0032] Example: See Figure 1-Figure 2As shown, the present embodiment provides a marine ship barnacle cleaning device, comprising a box body 1, a connecting seat 2 is installed on the top of the box body 1, a supporting frame 3 is installed on the top of the connecting seat 2, a first motor 4 is installed on the top of the supporting frame 3, a propeller 5 is installed on the rotating shaft of the first motor 4, first fixed pulleys 9 are installed on both sides of one end of the box body 1, second fixed pulleys 10 are installed on both sides of the other end of the box body 1, two anti-skid wheels 8 equipped with drive motors are installed on both sides of the box body 1, a second motor 15 is installed at one end of the box body 1, a first transmission shaft 12 is installed in the middle part of the box body 1, a second transmission shaft 14 is provided on one side of the first transmission shaft 12, and a third transmission shaft 18 is provided on the other side of the first transmission shaft 12, a first scraper assembly 7 is installed at one end of the second transmission shaft 14, a second scraper assembly 11 is installed at one end of the third transmission shaft 18, the interior of the second transmission shaft 14 and the third transmission shaft 18 are hollow structures, and a water inlet pipe 20 is installed at one end of the second transmission shaft 14 and the third transmission shaft 18.
[0033] The bevel gear 16 on the second motor 15 meshes with the bevel gear on the second transmission shaft 14 , the second gear 17 on the second transmission shaft 14 meshes with the first gear 13 on the first transmission shaft 12 , and the first gear 13 on the first transmission shaft 12 meshes with the third gear 19 on the third transmission shaft 18 .
[0034] The first transmission shaft 12, the second transmission shaft 14 and the third transmission shaft 18 are all mounted on the housing 1 via bearings, and the water inlet pipe 20 is connected to the second transmission shaft 14 and the third transmission shaft 18 via sealed bearings.
[0035] The water inlet pipe 20 is connected to a centrifugal pump, the centrifugal pump is connected to a water pipe, one end of the water pipe is connected to a pool filled with cleaning liquid or is directly placed in seawater, and a filter net is installed at one end of the water pipe.
[0036] The first scraper assembly 7 and the second scraper assembly 11 are both composed of a scraper, a scraper fixing plate and a connecting plate. A water outlet pipe 22 is connected to the middle of the connecting plate. The scraper fixing plate and the connecting plate are connected by a threaded rod 21. The scraper is fixedly connected to the scraper fixing plate. A through hole matching the water outlet pipe 22 is provided in the middle of the scraper fixing plate. The position of the first scraper assembly 7 and the second scraper assembly 11 and the outer wall of the ship is adjusted by the threaded rod 21 and the nut on the trolley.
[0037] The connecting base 2 is fixedly connected to the box body 1 by bolts, the supporting frame 3 is fixed to the connecting base 2 by bolts, the first motor 4 is fixed to the supporting frame 3 by bolts, and a protective cover 6 is also installed on the outer shell of the first motor 4.
[0038] A control box is installed on the support frame 3, and the control box is connected to the control switch through a power cord. The control switch and the control box can control the operation of the first motor 4, the second motor 15 and the drive motor on the anti-skid wheel 8. The control box is electrically connected to the first motor 4, the second motor 15 and the anti-skid wheel 8.
[0039] Working principle: A marine ship barnacle cleaning device, when in use, is equipped with a suspension system for operation. Before using this machine to clean the outer wall of the ship, the ship leveling should be installed with steel cables in advance according to the outer contour of the outer wall. The size of the steel cable should match the spacing of the trolley rollers. The box 1 is set on the steel cable by using the first fixed pulley 9 and the second fixed pulley 10, and the box 1 is tied with a steel cable and connected to the winch mechanism on the ship. The winch mechanism is used to move the box 1 upward along the outer wall of the ship. At the same time, the driving motor in the anti-skid wheel 8 is used to adjust the box 1 to the cleaning position, and the rising speed of the entire cleaning device is controlled. When it moves to the place that needs to be cleaned, the power of the second motor 15 is turned on, and the second motor 15 is used to drive the second gear 17 to rotate, thereby driving the first transmission shaft 12 to rotate, and the first transmission shaft 12 is used to rotate to drive the third transmission shaft 18 to rotate, and the second transmission shaft 14 and the third transmission shaft 18 are used to rotate from The first scraper assembly 7 and the second scraper assembly 11 are driven to rotate, and the scrapers on the first scraper assembly 7 and the second scraper assembly 11 are used to rotate to clean the barnacles on the hull. At the same time, the centrifugal pump is used to work, so that water containing cleaning liquid enters the hollow structure of the second transmission shaft 14 and the third transmission shaft 18 through the water inlet pipe 20, and then is sprayed out through the water outlet pipe 22, so as to achieve a quick flushing effect. When the entire cleaning device is working, the first motor 4 is used to work, thereby driving the propeller 5 to rotate, giving the entire box 1 a thrust, so that the box 1 fits the outer wall of the ship more closely, and the cleaning device does not shake during cleaning, thereby increasing stability.
[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A marine ship barnacle cleaning device, comprising a housing (1), characterized in that: A connecting seat (2) is installed on the top of the box body (1), a supporting frame (3) is installed on the top of the connecting seat (2), a first motor (4) is installed on the top of the supporting frame (3), a propeller (5) is installed on the rotating shaft of the first motor (4), first fixed pulleys (9) are installed on both sides of one end of the box body (1), second fixed pulleys (10) are installed on both sides of the other end of the box body (1), two anti-skid wheels (8) equipped with drive motors are installed on both sides of the box body (1), a second motor (15) is installed at one end inside the box body (1), and the A first transmission shaft (12) is installed in the middle of the interior of the box body (1); a second transmission shaft (14) is provided on one side of the first transmission shaft (12); a third transmission shaft (18) is provided on the other side of the first transmission shaft (12); a first scraper assembly (7) is installed on one end of the second transmission shaft (14); a second scraper assembly (11) is installed on one end of the third transmission shaft (18); the interiors of the second transmission shaft (14) and the third transmission shaft (18) are hollow structures; and a water inlet pipe (20) is installed on one end of the second transmission shaft (14) and the third transmission shaft (18).
2. The marine ship barnacle cleaning device according to claim 1, characterized in that: The bevel gear (16) on the second motor (15) meshes with the bevel gear on the second transmission shaft (14), the second gear (17) on the second transmission shaft (14) meshes with the first gear (13) on the first transmission shaft (12), and the first gear (13) on the first transmission shaft (12) meshes with the third gear (19) on the third transmission shaft (18).
3. The marine ship barnacle cleaning device according to claim 1, characterized in that: The first transmission shaft (12), the second transmission shaft (14) and the third transmission shaft (18) are all mounted on the housing (1) via bearings, and the water inlet pipe (20) is connected to the second transmission shaft (14) and the third transmission shaft (18) via sealed bearings.
4. The marine vessel barnacle cleaning device according to claim 3, characterized in that: The water inlet pipe (20) is connected to a centrifugal pump, and the centrifugal pump is connected to a water pipe.
5. The marine vessel barnacle cleaning device according to claim 1, characterized in that: The first scraper assembly (7) and the second scraper assembly (11) are both composed of a scraper, a scraper fixing plate and a connecting plate, the middle of the connecting plate is connected to a water outlet pipe (22), the scraper fixing plate and the connecting plate are connected via a threaded rod (21), the scraper is fixedly connected to the scraper fixing plate, and the middle of the scraper fixing plate is provided with a through hole matching the water outlet pipe (22).
6. The marine ship barnacle cleaning device according to claim 1, characterized in that: The connecting seat (2) is fixedly connected to the box body (1) by bolts, the supporting frame (3) is fixed to the connecting seat (2) by bolts, the first motor (4) is fixed to the supporting frame (3) by bolts, and a protective cover (6) is also installed on the outer shell of the first motor (4).
7. The marine ship barnacle cleaning device according to claim 1, characterized in that: A control box is installed on the support frame (3), and the control box is connected to the control switch via a power line.