Wear-resistant storage bin for photovoltaic cullet
By welding wear-resistant lining plates on the inner wall of the photovoltaic crushed glass silo and using conical structures and annular storage rings, the high cost of introduction and maintenance of mechanical iron caused by glass wear is solved, extending the service life and improving the storage capacity.
Patent Information
- Application Number
- CN202421018099.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing photovoltaic broken glass frit silos are severely worn by glass and inner walls, resulting in large amounts of mechanical iron introduction, short service life, frequent maintenance and high cost.
Welding wear-resistant lining plates evenly to reduce contact between glass and inner walls, reduce wear, and improve storage capacity and support stability through conical structure and annular storage ring.
It extends the service life of the silo, reduces the maintenance cost and the introduction of wear iron, and improves the storage capacity and structural strength.
Smart Images

Figure CN222347819U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic broken glass processing, and in particular relates to a wear-resistant storage bin for photovoltaic broken glass. Background Art
[0002] According to the national strategic plan of carbon peak and carbon neutrality, the photovoltaic industry is ushering in explosive development; during the production of ultra-white photovoltaic glass, the cullet is transported to the cullet silo for storage and standby through a cullet conveyor belt. The cullet silo used has a smooth interior, which is severely worn by the glass, resulting in a large amount of mechanical iron introduced, a short service life of the cullet silo, frequent maintenance, and high maintenance costs. Summary of the invention
[0003] In order to overcome the problems in the background technology that the broken glass silo and the glass are severely worn, resulting in a large amount of mechanical iron introduced, a short service life of the broken glass silo, frequent maintenance and high maintenance costs, the utility model provides a wear-resistant storage silo for photovoltaic broken glass; by evenly welding a wear-resistant lining plate on the inner wall of the silo, the broken glass plate is supported by the wear-resistant lining plate, the contact between the glass and the inner wall of the silo is reduced, the wear is reduced, the introduction of wear iron is reduced, and the cost of iron removal in the later stage is reduced; the wear on the inner wall of the silo is reduced, the service life of the silo is increased, the maintenance cycle is extended, and the maintenance cost is reduced.
[0004] To achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: a wear-resistant storage silo for photovoltaic broken glass mainly includes a silo, a frame, and a wear-resistant lining. The silo is installed and fixed by the frame, and the wear-resistant lining is evenly installed on the inner wall of the silo laterally; by evenly welding the wear-resistant lining on the inner wall of the silo, the broken glass plate is supported by the wear-resistant lining, thereby reducing the contact between the glass and the inner wall of the silo, reducing wear, reducing the introduction of wear iron, and reducing the cost of later iron removal; reducing the wear on the inner wall of the silo, increasing the service life of the silo, extending the maintenance cycle, and reducing the maintenance cost.
[0005] Furthermore, the silo is a conical structure, and the bottom side of the wear-resistant lining is welded to the inner wall of the silo, and the wear-resistant lining and the inner wall of the silo form a storage trough; the material in the silo slides down one by one as it is consumed, and the wear-resistant lining is used to prevent the material from rubbing along the inner wall of the silo, thereby reducing wear and reducing the introduction of wear iron; by storing materials in the storage trough, during the loading process, the materials in the storage trough receive and support the impact and wear of the falling materials above, thereby preventing the material from rubbing along the inner wall of the silo, reducing the introduction of wear iron, and extending the service life of the silo.
[0006] Furthermore, in order to increase the storage capacity, a distributor is installed on the top of the silo, and the distributor includes an upright conical bulk tower and a support beam. The upright conical bulk tower is installed in the silo through the support beam, and the upright conical bulk tower is located below the drop-off port of the broken glass conveyor belt; because the broken glass below the drop-off port of the broken glass conveyor belt is easy to accumulate to form a mountain-shaped structure, the accumulated broken glass is easy to hit the broken glass conveyor belt, affecting the storage capacity of the silo, and the supporting slope is formed by the upright conical bulk tower to guide the glass to the surroundings to form a more dispersed distribution. Because the glass is relatively smooth, it is easy to slide on the supporting slope formed by the upright conical bulk tower and is not easy to accumulate, thereby effectively improving the storage capacity of the silo.
[0007] Furthermore, an annular material storage ring is welded on the outer wall of the upright conical bulk material tower; the annular material storage ring stores materials, forming an inclined support for the sliding glass, and the stored materials support and receive the impact and support and friction of the unloading materials, thereby reducing the wear of the upright conical bulk material tower and the introduction of wear iron.
[0008] Furthermore, there are 3-5 annular material storage rings welded on the outer wall of the upright conical bulk material tower.
[0009] Furthermore, a through hole is provided at the top of the upright conical bulk material tower, and part of the material can enter the middle of the silo through the through hole, thereby avoiding the formation of a pit in the middle of the silo, and further improving the storage capacity of the silo.
[0010] Furthermore, the frame is installed in matching with the outer wall of the silo through the upper annular support ring and the lower annular support ring, and the upper annular support ring and the lower annular support ring are installed in matching with the outer wall of the silo at different diameters respectively; the support stability is ensured by improving the strength of the silo.
[0011] Furthermore, the frame includes a long support leg and a short support leg respectively mounted on the bottom of the upper annular support ring and the bottom of the lower annular support ring.
[0012] Furthermore, in order to strengthen the supporting strength of the long legs, a reinforcing connecting rod is connected between the long legs, and a reinforcing pull rod is connected between the long legs and the lower annular support ring.
[0013] Furthermore, the silo is made of 8+4 wear-resistant plate, which is a 4mm thick wear-resistant high-chromium alloy layer on the surface of an ordinary 8mm steel plate.
[0014] Beneficial effects of the utility model:
[0015] The utility model evenly welds a wear-resistant lining plate on the inner wall of the silo, supports the broken glass plate through the wear-resistant lining plate, reduces the contact between the glass and the inner wall of the silo, reduces wear, reduces the introduction of wear iron, and reduces the cost of iron removal in the later stage; reduces the wear on the inner wall of the silo, increases the service life of the silo, extends the maintenance cycle, and reduces the maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of the main axis measurement of the utility model.
[0017] Figure 2 It is a perspective 3D diagram of the utility model taken from an overhead perspective.
[0018] Figure 3 It is a front view full cutaway schematic diagram of the utility model.
[0019] In the attached drawings: 1- silo, 2- frame, 3- wear-resistant lining, 4- distributor, 5- upright conical bulk tower, 6- support beam, 7- annular storage ring, 11- storage trough, 22- upper annular support ring, 23- lower annular support ring, 24- long support leg, 25- short support leg. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to facilitate understanding by technicians.
[0021] The utility model discloses a wear-resistant storage bin for photovoltaic broken glass, which mainly comprises a bin 1, a frame 2 and a wear-resistant lining plate 3. The bin 1 is fixedly mounted by the frame 2, and the wear-resistant lining plate 3 is evenly mounted on the inner wall of the bin 1 in the horizontal direction. The wear-resistant lining plate is evenly welded on the inner wall of the bin, and the broken glass plate is supported by the wear-resistant lining plate, so as to reduce the contact between the glass and the inner wall of the bin, reduce the wear, reduce the introduction of wear iron, and reduce the cost of iron removal in the later stage. The wear on the inner wall of the bin is reduced, the service life of the bin is increased, the maintenance cycle is extended, and the maintenance cost is reduced.
[0022] The silo 1 is a conical structure, and the bottom side of the wear-resistant lining 3 is welded to the inner wall of the silo 1, and the wear-resistant lining 3 and the inner wall of the silo 1 form a storage trough 11; the material in the silo 1 slides down one by one as it is consumed, and the wear-resistant lining 3 prevents the material from rubbing along the inner wall of the silo 1, thereby reducing wear and reducing the introduction of wear iron; by storing materials in the storage trough 11, during the loading process, the materials in the storage trough 11 receive and support the impact and wear of the falling materials above, thereby preventing the material from rubbing along the inner wall of the silo 1, reducing the introduction of wear iron, and extending the service life of the silo 1.
[0023] In order to increase the storage capacity, the silo 1 is provided with a distributor 4 on the top thereof. The distributor 4 comprises an upright conical bulk tower 5 and a support beam 6. The upright conical bulk tower 5 is installed in the silo 1 through the support beam 6. The upright conical bulk tower 5 is located below the drop-out port of the cullet conveyor belt. Because the broken glass below the drop-out port of the cullet conveyor belt is easily accumulated to form a mountain-shaped structure, the accumulated broken glass is easily pushed against the cullet conveyor belt, affecting the storage capacity of the silo 1. A supporting slope is formed by the upright conical bulk tower 5 to guide the glass to the surroundings to form a more dispersed distribution. Because the glass is relatively smooth, it is easy to slide on the supporting slope formed by the upright conical bulk tower 5 and is not easy to accumulate, thereby effectively improving the storage capacity of the silo 1.
[0024] An annular storage ring 7 is welded on the outer wall of the upright conical bulk material tower 5; the annular storage ring 7 stores materials to form an inclined support for the sliding glass, and the stored materials support, receive the impact and support and friction of the unloading materials, thereby reducing the wear of the upright conical bulk material tower 5 and reducing the introduction of wear iron.
[0025] There are 3 to 5 annular material storage rings 7 welded on the outer wall of the upright conical bulk material tower 5.
[0026] The top of the upright conical bulk tower 5 is provided with a through hole, and part of the material can enter the middle of the silo 1 through the through hole, thereby avoiding the formation of a pit in the middle of the silo 1 and further improving the storage capacity of the silo 1.
[0027] The frame 2 is matched and installed with the outer wall of the silo 1 through the upper annular support ring 22 and the lower annular support ring 23. The upper annular support ring 22 and the lower annular support ring 23 are respectively matched and installed with the outer wall of the silo 1 at different diameters; the support stability is ensured by improving the strength of the silo 1.
[0028] The frame 2 comprises a long support leg 24 and a short support leg 25 which are respectively mounted on the bottom of the upper annular support ring 22 and the bottom of the lower annular support ring 23 .
[0029] In order to strengthen the supporting strength of the long legs 24 , a reinforcing connecting rod is connected between the long legs 24 , and a reinforcing pulling rod is connected between the long legs 24 and the lower annular supporting ring 23 .
[0030] The side wall of the silo 1 is an 8mm ordinary steel plate with a 4mm wear-resistant high-chromium alloy layer on the surface.
[0031] Working process:
[0032] By uniformly welding wear-resistant linings on the inner wall of the silo, the broken glass plates are supported by the wear-resistant linings, thereby reducing the contact between the glass and the inner wall of the silo, reducing wear, reducing the introduction of wear iron, and reducing the cost of iron removal in the later stage; the materials in the silo 1 slide down in sequence as they are consumed, and the wear-resistant lining 3 prevents the materials from rubbing against the inner wall of the silo 1, thereby reducing wear and reducing the introduction of wear iron; the materials are stored in the storage trough 11, and during the loading process, the materials in the storage trough 11 receive and support the impact and wear of the falling materials above, thereby preventing the materials from rubbing against the inner wall of the silo 1, reducing the introduction of wear iron, and extending the service life of the silo 1; because the broken glass below the drop port of the broken glass conveyor belt is easily accumulated to form a mountain-shaped structure, the accumulated broken glass is easy to push against the broken glass conveyor belt, affecting the storage capacity of the silo 1, and the upright conical bulk tower 5 is formed The supporting slope guides the glass to the surroundings to form a more dispersed distribution. Because the glass is relatively smooth, it is easy to slide on the supporting slope formed by the upright conical bulk tower 5 and is not easy to accumulate, which effectively improves the storage capacity of the silo 1; the annular storage ring 7 is used to store materials, and an inclined support is formed for the sliding glass. The stored materials support, receive the impact and support and friction of the unloading materials, reduce the wear of the upright conical bulk tower 5, and reduce the introduction of wear iron; part of the material can enter the middle of the silo 1 through the through hole to avoid the formation of a pit in the middle of the silo 1, further improve the storage capacity of the silo 1, and the volume ratio is increased from 80% to 90%; the structure is simple, easy to make, convenient to install on site, the site is not affected, and two welders can complete the production and installation. It has a long service life and increases the service life. The original repair once every six months has been changed to the current 7-year service life.
[0033] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the utility model.
Claims
1. A wear-resistant storage bin for photovoltaic cullet, characterized by: The wear-resistant storage bin for photovoltaic broken glass comprises a bin (1), a frame (2), and a wear-resistant lining plate (3). The bin (1) is fixedly mounted via the frame (2), and the wear-resistant lining plate (3) is evenly and laterally mounted on the inner wall of the bin (1).
2. A wear-resistant storage bin for photovoltaic cullet according to claim 1, characterized in that: The silo (1) is of a conical structure, the bottom side of the wear-resistant lining (3) is welded to the inner wall of the silo (1), and the wear-resistant lining (3) and the inner wall of the silo (1) form a material storage trough (11).
3. A wear-resistant storage bin for photovoltaic cullet according to claim 1 or 2, characterized in that: In order to increase the storage capacity of the silo (1), a distributor (4) is installed on the top of the silo (1). The distributor (4) comprises an upright conical bulk material tower (5) and a support beam (6). The upright conical bulk material tower (5) is installed in the silo (1) via the support beam (6). The upright conical bulk material tower (5) is located below the drop port of the cullet conveyor belt.
4. A wear-resistant storage bin for photovoltaic cullet as claimed in claim 3, characterized in that: An annular material storage ring (7) is welded on the outer wall of the upright conical bulk material tower (5).
5. A wear-resistant storage bin for photovoltaic cullet as claimed in claim 4, characterized in that: There are 3 to 5 annular material storage rings (7) welded on the outer wall of the upright conical bulk material tower (5).
6. A wear-resistant storage bin for photovoltaic cullet as claimed in claim 3, characterized in that: The top of the upright conical bulk material tower (5) is provided with a through hole.
7. A wear-resistant storage bin for photovoltaic cullet according to any one of claims 1, 2, 4 and 5, characterized in that: The frame (2) is mounted to match the outer wall of the silo (1) via an upper annular support ring (22) and a lower annular support ring (23); the upper annular support ring (22) and the lower annular support ring (23) are mounted to match the outer wall of the silo (1) at different calibers.
8. A wear-resistant storage bin for photovoltaic cullet according to claim 7, characterized in that: The frame (2) comprises a long support leg (24) and a short support leg (25) which are respectively mounted on the bottom of the upper annular support ring (22) and the bottom of the lower annular support ring (23).
9. A wear-resistant storage bin for photovoltaic cullet according to claim 8, characterized in that: In order to enhance the supporting strength of the long legs (24), a reinforcing connecting rod is connected between the long legs (24), and a reinforcing pulling rod is connected between the long legs (24) and the lower annular supporting ring (23).
10. A wear-resistant storage bin for photovoltaic cullet according to any one of claims 1, 2, 4, 5, 6, 8, and 9, characterized in that: The side wall of the silo (1) is an 8mm ordinary steel plate with a 4mm wear-resistant high-chromium alloy layer on the surface.