Auxiliary device for platinum channel thermal butt joint system and corresponding system

By using the fixing components, pitch rods and limit columns of auxiliary devices in the platinum channel thermal docking system, the precise docking between the platinum channel flanges is achieved, the flange deformation and error problems are solved, and equipment costs and operation are reduced Complexity.

CN222348878UActive Publication Date: 2025-01-14HENGSHUI HENGYIN ENTERPRISE MANAGEMENT CO LTD
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Patent Information

Application Number
CN202420350413.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-01-14
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

During the thermal docking process of existing platinum channels, there are problems such as flange deformation and damage, large error in visual joint size, high equipment investment costs and inconvenient operation.

Method used

Design an auxiliary device, including a fixing component, a pitch adjustment rod and a limit column, through a fixing component, the distance adjustment rod and a limit column are fixed to a fixed load-bearing structure, the flange spacing is measured and the position of the limit column can be adjusted, so as to limit the Move the movement distance of the load bearing structure to avoid flange collisions and achieve accurate docking.

Benefits of technology

It effectively avoids flange collision and joint size errors, reduces equipment costs, improves operation controllability and convenience, and is suitable for platinum channel thermal docking systems in glass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an auxiliary device for a platinum channel thermal butt joint system and a corresponding system. The platinum channel thermal butt joint system comprises a fixed bearing structure and a movable bearing structure which is arranged above the fixed bearing structure and can move relative to the fixed bearing structure; the auxiliary device comprises a fixing part and a fixing part, wherein the fixing part is arranged to be detachably mounted on the fixed bearing structure; the distance adjusting rod is fixed to the fixing component, and the extending direction of the distance adjusting rod is parallel to the moving direction of the movable bearing structure; and the limiting stand column is vertically arranged on the distance adjusting rod, the position of the limiting stand column on the distance adjusting rod is adjustable, and when the limiting stand column makes contact with the moved movable bearing structure, the movable bearing structure stops moving. The control of the moving distance of the platinum channel in the direction of the kiln is realized, the production requirements are met, the equipment investment cost is low, the controllability is good, the operation is convenient, and the wide application in glass production is facilitated.
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Description

Technical Field

[0001] The present disclosure relates to the field of glass production, and in particular to an auxiliary device for a platinum channel thermal docking system and a corresponding system. Background Art

[0002] In the liquid crystal glass production industry, the glass production line is roughly divided into batching, kiln, platinum channel, molding and post-processing operation sections from front to back. The platinum channel is used to connect the kiln and molding process and plays a very important role. The platinum channel can generally be divided into four sections according to its different functions. After installation and commissioning, gaps are reserved between each section for thermal expansion due to heating. Multiple layers of insulation board are filled in the reserved gaps. As the temperature rises, the platinum channel body expands and the insulation board is removed layer by layer. After the overall temperature of the platinum channel rises to the expected target, the remaining insulation board is removed and the sections of the platinum channel are aligned and connected in turn to achieve thermal docking of the channel.

[0003] The platinum channel is fixedly arranged on a movable bearing structure, which is usually arranged on one side of the platinum channel. The movable bearing structure is pushed by manpower to move toward the kiln to achieve the thermal docking of each section of the platinum channel, and the production requires that the gap between each section of the flange after the thermal docking of each section of the platinum channel is not more than 2-3mm. However, in the existing process of pushing the movable bearing structure by manpower, manpower generally estimates whether the gap size meets the production requirements of the flange docking gap by visually observing the size of the gap between the two sections of the platinum channel flanges. This method has the following problems: it is difficult to control the force. If the force is too large, it is easy to cause the two flanges to collide, resulting in deformation or even damage of the flanges; if the force is too small, the flange docking joint is difficult to meet the production requirements and needs to be moved multiple times, and there is a large error in the size of the visual docking joint.

[0004] The existing patent document (CN 204661534 U) discloses a platinum channel thermal docking device, which adopts a technical solution of positioning the platinum channel device on a clamping device that moves precisely along a predetermined guide rod to achieve the control of the displacement of the platinum channel device. However, this solution has the problems of high equipment investment cost and inconvenient operation. Therefore, it is also necessary to provide an auxiliary device for the platinum channel thermal docking system with low investment cost, good controllability and convenient operation. Utility Model Content

[0005] In order to solve the above technical problems, the utility model proposes an auxiliary device and a corresponding system for a platinum channel thermal docking system, which can solve at least one of the technical problems of flange deformation and damage, large error in the size of the visually observed joint, and high equipment investment cost and inconvenient operation in some existing platinum channel thermal docking devices during the thermal docking of various sections of the platinum channel by manually pushing the movable bearing structure in the prior art.

[0006] According to a first aspect of the utility model, an embodiment of the utility model discloses an auxiliary device for a platinum channel thermal docking system, wherein the platinum channel thermal docking system comprises a fixed bearing structure and a movable bearing structure disposed above the fixed bearing structure and movable relative to the fixed bearing structure, wherein the auxiliary device comprises:

[0007] A fixing component, wherein the fixing component is detachably mounted on the fixing bearing structure,

[0008] A pitch-adjusting rod, wherein the pitch-adjusting rod is fixed on the fixing component, and an extending direction of the pitch-adjusting rod is parallel to a moving direction of the movable bearing structure; and

[0009] A limiting column, wherein the limiting column is vertically arranged on the distance adjusting rod and the position of the limiting column on the distance adjusting rod is adjustable, and when the limiting column contacts the movable bearing structure that has moved over, the movable bearing structure stops moving.

[0010] In some embodiments, the length of the pitch rod is greater than the maximum moving distance of the movable supporting structure.

[0011] In some embodiments, the upper end surface of the limiting column is higher than the upper surface of the movable supporting structure.

[0012] In some embodiments, the surface of the pitch adjusting rod is provided with threads, the auxiliary device further comprises two adjusting nuts matching the threads of the pitch adjusting rod, and the limiting column is passed through the pitch adjusting rod and clamped between the two adjusting nuts.

[0013] In some embodiments, the upper end surface of the fixing component is lower than the bottommost surface of the movable supporting structure.

[0014] In some embodiments, the limiting column is a plate-like structure.

[0015] In some embodiments, two opposite end surfaces of the limiting column and the movable supporting structure are parallel to each other.

[0016] According to the second aspect of the utility model, the embodiment of the utility model discloses a platinum channel thermal docking system, characterized in that it includes:

[0017] Fixed load-bearing structure;

[0018] a movable bearing structure, the movable bearing structure being disposed above the fixed bearing structure and being movable relative to the fixed bearing structure; and

[0019] An auxiliary device as described in any one of the above embodiments.

[0020] In some embodiments, it also includes: a tray arranged on the upper surface of the fixed bearing structure; at least two insulating rollers placed in the tray, and the movable bearing structure moves toward the direction of the limiting column by rolling the insulating rollers.

[0021] In some embodiments, the fixed bearing structure and the movable bearing structure are both I-shaped structures, and the length of the fixed bearing structure in the moving direction of the movable bearing structure is greater than the length of the movable bearing structure; and / or

[0022] The fixing component, the distance adjusting rod, the limiting column, the fixed bearing structure and the movable bearing structure are all made of steel.

[0023] By adopting the above technical solution, the utility model has at least the following beneficial effects:

[0024] The utility model provides an auxiliary device for a platinum channel hot docking system and a corresponding system. By setting a fixing component, a distance-adjusting rod and a limiting column, the distance-adjusting rod and the limiting column are fixed on a fixed bearing structure by the fixing component. When hot docking is performed, the distance between two flanges to be docked is first measured, and then the position of the limiting column on the distance-adjusting rod is adjusted to adjust the distance between the limiting column and the movable bearing structure. The distance is 2 to 3 mm smaller than the measured value of the distance between the two flanges. The distance is the limiting distance that the movable bearing structure can move toward the kiln direction. The movable bearing structure moves to drive the platinum channel to move, and the moving distances of the two are the same. When the limit column contacts the movable bearing structure, the movable bearing structure stops moving, thereby effectively avoiding flange collision during the thermal docking of the platinum channel, and at the same time achieving precise control of the size of the joint between the flanges after the thermal docking of the platinum channel, effectively avoiding the problem of large errors in the size of the joint when visually observing the size of the joint. In addition, the auxiliary device provided by the utility model for the platinum channel thermal docking system has low investment cost, good controllability, and convenient operation, which is conducive to its wide application in glass production. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 The figure is a side structural diagram of an auxiliary device for a platinum channel thermal docking system disclosed in one embodiment of the utility model.

[0027] Description of reference numerals:

[0028] 1. Fixed bearing structure; 2. Movable bearing structure; 3. Fixed parts; 4. Adjustable distance rod; 5. Limiting column; 6. Adjusting nut; 7. Tray; 8. Insulating roller. DETAILED DESCRIPTION

[0029] The following is a further detailed description of the embodiments of the present disclosure in conjunction with the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to exemplarily illustrate the principles of the present disclosure, but cannot be used to limit the scope of the present disclosure. The present disclosure can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.

[0030] The present disclosure provides these embodiments to make the present disclosure thorough and complete, and to fully express the scope of the present disclosure to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values ​​set forth in these embodiments should be interpreted as being merely exemplary, and not as limiting.

[0031] It should be noted that, in the description of the present disclosure, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0032] In addition, the words "first", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. "Vertical" does not mean vertical in the strict sense, but is within the tolerance range. "Parallel" does not mean parallel in the strict sense, but is within the tolerance range. "Include" or "comprising" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements.

[0033] It should also be noted that in the description of the present disclosure, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.

[0034] All terms used in the present disclosure have the same meanings as those understood by those of ordinary skill in the art to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, for example, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined as such herein.

[0035] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0036] According to the first aspect of the present utility model, Figure 1 As shown, an embodiment of the utility model discloses an auxiliary device for a platinum channel thermal docking system, the platinum channel thermal docking system comprises a fixed bearing structure 1 and a movable bearing structure 2 arranged above the fixed bearing structure 1 and movable relative to the fixed bearing structure 1; the auxiliary device comprises:

[0037] A fixing component 3, the fixing component 3 is configured to be detachably mounted on the fixed bearing structure 1;

[0038] A pitch-adjusting rod 4, which is fixed on the fixed component 3, and an extending direction of the pitch-adjusting rod 4 is parallel to a moving direction of the movable bearing structure 2; and

[0039] The limiting column 5 is vertically arranged on the distance adjusting rod 4 and the position of the limiting column 5 on the distance adjusting rod 4 is adjustable. When the limiting column 5 contacts the movable bearing structure 2 that moves over, the movable bearing structure 2 stops moving.

[0040] In the embodiment of the utility model, the movable bearing structure 2 and the fixed bearing structure 1 are located on one side of each section of the platinum channel, or the movable bearing structure 2 and the fixed bearing structure 1 can be arranged on both sides of each section of the platinum channel, that is, two movable bearing structures 2 and two fixed bearing structures 1 are symmetrically arranged on both sides of each section of the platinum channel, and the auxiliary device for the platinum channel thermal docking system disclosed in the embodiment of the utility model can be installed on the fixed bearing structure 1 on one side of the platinum channel, or two auxiliary devices can be installed on the fixed bearing structures 1 on both sides of the platinum channel. Since the auxiliary device is installed on one side or both sides of the platinum channel, the platinum channel and the flange on the platinum channel will not touch or contact the auxiliary device during the process of the movable bearing structure 2 driving the platinum channel to move toward the kiln, but only the movable bearing structure 2 will contact the limiting column 5 of the auxiliary device after moving over.

[0041] The auxiliary device for the platinum channel thermal docking system provided by the embodiment of the utility model realizes the control of the moving distance of the movable bearing structure 2 during the thermal docking process through the arranged fixing component 3, the distance-adjusting rod 4 and the limiting column 5, thereby realizing the control of the moving distance of the platinum channel toward the kiln. After the platinum channel is docked, the gap size between the flanges of the two sections of the platinum channel can meet the production requirements, and the flange deformation and damage problem existing in the docking process can be effectively avoided. Moreover, the auxiliary device for the platinum channel thermal docking system provided by the utility model has low equipment investment cost, good controllability and convenient operation, which is conducive to its wide application in glass production.

[0042] In some embodiments, a mounting hole is provided on the upper end surface of the fixed bearing structure 1, and the fixing component 3 is detachably mounted in the mounting hole. In this way, the auxiliary device can be easily installed by drilling a hole in the fixed bearing structure 1.

[0043] In some embodiments, the length of the pitch rod 4 is greater than the maximum moving distance of the movable bearing structure 2. This is beneficial to satisfying the moving range requirements of the movable bearing structure 2 and ensuring that the auxiliary device controls the size of the gap between the two platinum channel flanges.

[0044] In the above embodiment, the upper end surface of the limiting column 5 is higher than the upper surface of the movable supporting structure 2, which is beneficial to ensure the effective contact between the limiting column 5 and the movable supporting structure 2, thereby facilitating the limiting column 5 to effectively block the movable supporting structure 2 so as to effectively stop the movable supporting structure 2 from moving.

[0045] In some embodiments, the surface of the pitch-adjusting rod 4 is provided with threads (not shown in the drawings), the auxiliary device further comprises two adjusting nuts 6 matching the threads of the pitch-adjusting rod 4, and the limiting column 5 is passed through the pitch-adjusting rod 4 and clamped between the two adjusting nuts 6. In this embodiment, the limiting column 5 is adjusted and fixed on the pitch-adjusting rod 4 by the adjusting nut 6 matching the threads of the pitch-adjusting rod 4; the method of providing mutually matching threads and adjusting nuts has the advantages of easy manufacture and simple operation, which is conducive to reducing costs.

[0046] In some embodiments, the upper end surface of the fixing component 3 is lower than the bottom surface of the movable bearing structure 2. On the one hand, it is helpful to reduce the volume of the fixing component 3 and reduce the cost, and on the other hand, it can prevent the fixing component 3 from interfering with the movable bearing structure 2 during movement, thereby helping to improve the auxiliary device's control of the size of the joint between the two platinum channel flanges.

[0047] In some embodiments, the limiting pillar 5 is a plate-like structure. On the one hand, the plate-like structure has the advantages of being easy to manufacture, reducing weight and volume, and reducing costs; on the other hand, the plate-like structure has a large surface area, can effectively contact the movable bearing structure and effectively prevent the movable bearing structure from continuing to move toward the kiln.

[0048] In some embodiments, the two end faces of the limiting column 5 and the movable bearing structure 2 facing each other are parallel to each other. In this embodiment, the end face of the limiting column 5 facing and close to one end of the movable bearing structure 2 is parallel to the end face of the movable bearing structure 2 facing the limiting column 5, which is conducive to increasing the contact area between the limiting column 5 and the movable bearing structure 2, thereby effectively preventing the movable bearing structure 2 from continuing to move toward the kiln furnace.

[0049] According to a second aspect of the utility model, an embodiment of the utility model discloses a platinum channel thermal docking system, the system comprising:

[0050] Fixed bearing structure 1;

[0051] A movable bearing structure 2, which is disposed above the fixed bearing structure 1 and is movable relative to the fixed bearing structure 1; and

[0052] An auxiliary device as described in any of the above embodiments.

[0053] In some embodiments, a tray 7 is arranged above the fixed bearing structure 1, at least two insulating rollers 8 are placed in the tray 7, and a movable bearing structure 2 is arranged above the insulating rollers 8. In this embodiment, the tray plays a role in limiting the insulating rollers, and the movable bearing structure 2 moves toward the direction of the limiting column 5 by the rolling of the insulating rollers 8, which is conducive to ensuring the stable movement of the movable bearing structure 2.

[0054] In some embodiments, the fixed bearing structure 1 and the movable bearing structure 2 are both I-shaped structures, and the length of the fixed bearing structure 1 in the moving direction of the movable bearing structure 2 is greater than the length of the movable bearing structure 2. The I-shaped structure has the advantages of being easy to manufacture, reducing weight and volume, reducing costs, and being stable, and the length of the fixed bearing structure being greater than the length of the movable bearing structure is conducive to greatly improving the stability of the fixed bearing structure, thereby improving the stability of the movement of the movable bearing structure.

[0055] In some embodiments, the fixed component 3, the distance adjusting rod 4, the limit column 5, the fixed bearing structure 1 and the movable bearing structure 2 are all made of steel. In this embodiment, the steel material has a high strength, which can ensure that each component or structure will not be greatly deformed during use, thereby ensuring the precise control of the size of the joint between the flanges after the platinum channel is thermally connected.

[0056] In summary, the auxiliary device for the platinum channel hot docking system and the corresponding hot docking system disclosed in the embodiment of the utility model, through the set fixing component 3, the distance adjusting rod 4 and the limit column 5, the distance adjusting rod 4 and the limit column 5 are fixed on the fixed bearing structure 1 through the fixing component 3. When hot docking, the distance between the two flanges to be docked is first measured, and then the position of the limit column 5 on the distance adjusting rod 4 is adjusted to adjust the distance between the limit column 5 and the movable bearing structure 2. The distance is 2 to 3 mm smaller than the measured value of the distance between the two flanges. The distance is the distance between the movable bearing structure 2 and the kiln. The movable bearing structure 2 moves in the direction of the furnace, and the movement of the movable bearing structure 2 drives the platinum channel to move, and the movement distances of the two are the same. When the limit column 5 contacts the movable bearing structure 2 that has moved over, the movable bearing structure 2 will stop moving, thereby effectively avoiding the flange collision that occurs during the thermal docking of the platinum channel, and at the same time achieving precise control of the size of the joint between the flanges after the thermal docking of the platinum channel, effectively avoiding the problem of large errors in the visual estimation of the size of the joint, and the auxiliary device equipment for the platinum channel thermal docking system provided by the utility model has low investment cost, good controllability, and convenient operation, which is conducive to its wide application in glass production.

[0057] So far, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.

[0058] Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present disclosure. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict.

Claims

1. An auxiliary device for a platinum channel thermal docking system, characterized in that: The platinum channel thermal docking system comprises a fixed bearing structure (1) and a movable bearing structure (2) arranged above the fixed bearing structure (1) and movable relative to the fixed bearing structure (1); the auxiliary device comprises: A fixing component (3), wherein the fixing component (3) is configured to be detachably mounted on the fixed bearing structure (1); A pitch-adjusting rod (4), the pitch-adjusting rod (4) being fixed on the fixing component (3), and the extending direction of the pitch-adjusting rod (4) being parallel to the moving direction of the movable bearing structure (2); and A limiting column (5), wherein the limiting column (5) is vertically arranged on the distance adjusting rod (4) and the position of the limiting column (5) on the distance adjusting rod (4) is adjustable, and when the limiting column (5) contacts the movable supporting structure (2) that moves over, the movable supporting structure (2) stops moving.

2. The auxiliary device according to claim 1, characterized in that The length of the distance-adjusting rod (4) is greater than the maximum moving distance of the movable bearing structure (2).

3. The auxiliary device according to claim 1, characterized in that The upper end surface of the limiting column (5) is higher than the upper surface of the movable bearing structure (2).

4. The auxiliary device according to claim 1, characterized in that The surface of the distance adjusting rod (4) is provided with threads, the auxiliary device further comprises two adjusting nuts (6) matching the threads of the distance adjusting rod (4), and the limiting column (5) is passed through the distance adjusting rod (4) and clamped between the two adjusting nuts (6).

5. The auxiliary device according to claim 1, characterized in that The upper end surface of the fixing component (3) is lower than the bottommost surface of the movable bearing structure (2).

6. The auxiliary device according to claim 1, characterized in that The limiting column (5) is a plate-shaped structure.

7. The auxiliary device according to claim 1, characterized in that The two end surfaces of the limiting column (5) and the movable bearing structure (2) that are opposite to each other are parallel to each other.

8. A platinum channel thermal docking system, characterized in that: include: A fixed bearing structure (1); A movable bearing structure (2), wherein the movable bearing structure (2) is arranged above the fixed bearing structure (1) and is movable relative to the fixed bearing structure (1); as well as An auxiliary device as claimed in any one of claims 1 to 7.

9. The system according to claim 8, characterized in that Also includes: A tray (7) arranged on the upper surface of the fixed bearing structure (1); At least two insulating rollers (8) are placed in the tray (7), and the movable bearing structure (2) moves toward the limiting column (5) by rolling the insulating rollers (8).

10. The system according to claim 9, characterized in that The fixed bearing structure (1) and the movable bearing structure (2) are both I-shaped structures, and the length of the fixed bearing structure (1) in the moving direction of the movable bearing structure (2) is greater than the length of the movable bearing structure (2); and / or The fixed component (3), the distance-adjusting rod (4), the position-limiting column (5), the fixed bearing structure (1) and the movable bearing structure (2) are all made of steel.

Citation Information

Patent Citations

  • Hot interfacing apparatus of platinum passageway

    CN204661534U