Seamless tube cladding cleaning device

By designing the reciprocating belt rotating part and brushing cleaning part of the seamless pipe cladding cleaning device, cleaning with a wire brush and cleaning solvent, and drying with a drying mechanism, the low cleaning efficiency of seamless pipes in the prior art is solved. The problem of this achieves efficient cleaning and drying effects.

CN222349135UActive Publication Date: 2025-01-14WUHU DIANJIN ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202323262429.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-29
Publication Date
2025-01-14
Estimated Expiration
2033-11-29

AI Technical Summary

Technical Problem

The existing seamless pipe cleaning method is inefficient and time-consuming, and the cleaning effect is poor when manual cleaning or water gun is used. It requires multiple repetitions to achieve the expected effect, and the cleaning and drying processes are dispersed.

Method used

A seamless pipe cladding cleaning device is designed, including a reciprocating belt rotating part and a brushing cleaning part. The seamless pipe is clamped and pushed to the cleaning area through the reciprocating belt rotating part, and continuous cleaning is carried out in combination with a wire brush and a cleaning solvent. Then the surface is wiped and dried using a wipe and drying mechanism to complete the cleaning and drying process in a concentrated manner.

Benefits of technology

Effectively remove oxides, oil stains and rust impurities on the surface of seamless pipes, ensure thorough cleaning effect, improve work efficiency, concentrate on completing cleaning and drying processes, and significantly improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a seamless tube cladding cleaning device. The seamless tube cladding cleaning device comprises a first cleaning table, a second cleaning table, a surrounding baffle, an access hole, a reciprocating belt rotating part, a brushing dissolving washing part and a wiping mechanism, the second cleaning table is connected to the left side of the first cleaning table in a staggered mode, the surrounding baffle is installed on the first cleaning table, the access hole is formed in the left side of the surrounding baffle, the reciprocating belt rotating part is installed on the second cleaning table, and the brushing dissolving washing part is arranged on the surrounding baffle and the first cleaning table. The wiping mechanism is arranged on the surrounding baffle and located on the outer side of the access hole, the seamless pipe can be clamped and fixed through the reciprocating belt rotating part and can be pushed to a cleaning area, meanwhile, continuous dissolving and brushing work can be carried out on the surface of the seamless pipe at the same time under the action of the reciprocating belt rotating part and the brushing dissolving and washing part, and therefore the seamless pipe can be cleaned. Therefore, impurities such as oxides, greasy dirt and rust on the surface of the seamless pipe are effectively removed, and the cleaning effect is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of seamless pipe manufacturing, in particular to a seamless pipe cladding cleaning device. Background Art

[0002] Seamless pipe is a long steel strip with a hollow cross-section and no seams around it. Laser cladding, also known as laser melting or laser cladding, is a new surface modification technology. It forms a metallurgically bonded cladding layer on the surface of the base by adding cladding material to the surface of the base material and using a high-energy-density laser beam to melt it together with a thin layer on the surface of the base material.

[0003] In recent years, laser technology has become an indispensable force in industrial processing. Laser cladding technology can solve major technical problems such as high operating temperature, high extrusion stress, and extremely low service life of large seamless steel pipe piercing needles and white copper pipe hot extrusion dies, thereby increasing their service life by 3-10 times.

[0004] Before laser cladding begins, the seamless pipe needs to be cleaned to remove oxides, oil stains, rust and other impurities on its surface to ensure the smoothness of the seamless pipe surface and prevent oxides, oil stains, rust and other impurities from affecting the effect of laser cladding. However, the existing cleaning method is generally manual cleaning or cleaning with simple tools such as water guns. Not only is the cleaning effect poor, it often requires repeated cleaning to achieve the desired effect. In addition, the cleaning and drying processes after cleaning are scattered, resulting in low efficiency and long time consumption. Utility Model Content

[0005] The utility model aims to provide a seamless pipe cladding cleaning device to solve the above problems.

[0006] In order to achieve the above-mentioned purpose, the embodiment of the utility model provides a seamless pipe cladding cleaning device, including: a first cleaning station, a second cleaning station, a baffle plate, an inlet and outlet hole, a reciprocating belt rotating part, a brushing dissolving and cleaning part and a wiping mechanism;

[0007] The second cleaning table is staggeredly connected to the left side of the first cleaning table, the baffle plate is installed on the first cleaning table, the access hole is opened on the left side of the baffle plate, the reciprocating belt rotating part is installed on the second cleaning table, the brushing dissolving part is arranged on the baffle plate and the first cleaning table, and the wiping mechanism is arranged on the baffle plate and located outside the access hole, wherein

[0008] The reciprocating belt rotating part is suitable for clamping the external seamless pipe;

[0009] Driving the reciprocating belt rotating part can drive the external seamless pipe to rotate and send it into the enclosure plate through the entry and exit hole, so that the external seamless pipe can be cleaned by the brushing and dissolving part.

[0010] Furthermore, the reciprocating belt rotating part includes a long pad, a groove sleeve, a motor, a chuck, a back plate, a linear motor and a connecting block;

[0011] The long pad is mounted on the second cleaning table, the groove sleeve is fitted and slidably mounted on the long pad, the motor is mounted on the groove sleeve, the chuck is mounted on the output shaft of the motor, the back plate is mounted on the second cleaning table and is located on the side of the long pad, the linear motor is laterally mounted on the back plate, and the two ends of the connecting block are respectively connected to the mover of the linear motor and the groove sleeve;

[0012] The chuck faces the access hole.

[0013] Furthermore, the brushing and washing part includes a wire brush, a positioning and mounting arc plate, a liquid storage box, a transfer box, a liquid infusion tube, a liquid outlet and a connecting column;

[0014] A plurality of the wire brushes are installed in the baffle plate, and the plurality of the wire brushes are gathered around the access hole, the positioning and mounting arc plate is installed on the first cleaning table, the liquid storage box is connected to the positioning and mounting arc plate, the transfer box is connected to the liquid storage box through a plurality of the connecting columns, the two ends of the infusion tube are connected to the liquid storage box and the transfer box respectively, and the liquid outlet is connected to the transfer box from the bottom;

[0015] The transfer box is arranged obliquely.

[0016] Furthermore, the wiping mechanism comprises an extension platform, a rotating plate, an arc-shaped outer frame plate and a wiping layer;

[0017] The overhanging platform is connected to the outer side of the enclosure plate, the rotating plate is hinged on the overhanging platform, the arc-shaped outer frame plate is connected to the rotating plate, and the arc-shaped outer frame plate partially overlaps with the access hole, and the wiping layer is installed on the arc-shaped outer frame plate.

[0018] Furthermore, the brushing and washing part also includes a valve installed on the infusion tube.

[0019] Furthermore, the reciprocating belt rotation part also includes an annular baffle installed on the motor.

[0020] Compared with the prior art, the embodiments of the present invention have the following beneficial effects:

[0021] The seamless pipe cladding cleaning device can clamp and fix the seamless pipe through the reciprocating belt rotating part and can push the seamless pipe to the cleaning area. At the same time, under the action of the reciprocating belt rotating part and the brushing dissolving and cleaning part, the surface of the seamless pipe can be continuously dissolved and brushed at the same time, thereby effectively removing impurities such as oxides, oil stains and rust on the surface of the seamless pipe, thereby ensuring the cleaning effect and ensuring the thoroughness of the cleaning after a single cleaning work is completed. In addition, through the wiping mechanism, after the seamless pipe cleaning is completed and during the process of resetting the seamless pipe by the reciprocating belt rotating part, the surface of the seamless pipe can be wiped synchronously, thereby removing the liquid on its surface, ensuring that the drying work is also completed while the seamless pipe is reset. The process is concentrated and compact, which can effectively improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0023] Figure 1 Shows a stereogram of the utility model;

[0024] Figure 2 A partial right side view of the utility model is shown;

[0025] Figure 3 A partial stereogram from another angle of the present invention is shown;

[0026] Figure 4 The utility model is shown Figure 1 A magnified image of point A;

[0027] Figure 5 The utility model is shown Figure 1 Enlarged view of point B.

[0028] In the figure

[0029] 1. First cleaning station; 2. Second cleaning station; 3. Enclosure plate; 4. Entrance and exit hole; 5. Reciprocating belt rotating part; 51. Long pad block; 52. Groove sleeve; 53. Motor; 54. Chuck; 55. Back plate; 56. Linear motor; 57. Connecting block; 58. Ring baffle; 6. Brushing and dissolving part; 61. Wire brush; 62. Positioning and installing arc plate; 63. Liquid storage box; 64. Transfer box; 65. Infusion tube; 66. Liquid outlet; 67. Connecting column; 68. Valve; 7. Wiping mechanism; 71. Extension table; 72. Turning plate; 73. Arc-shaped outer frame plate; 74. Wiping layer. DETAILED DESCRIPTION

[0030] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.

[0031] See also Figure 1 , Figure 1 Shows a three-dimensional diagram of the utility model; please refer to Figure 2 , Figure 2 Shows a partial right side view of the utility model; see Figure 3 , Figure 3 A partial stereogram from another angle of the present invention is shown; see Figure 4 , Figure 4 The utility model is shown Figure 1 See the enlarged view of point A in Figure 5 , Figure 5 The utility model is shown Figure 1 The enlarged view of point B; Figure 1-5 As shown, a seamless pipe cladding cleaning device comprises: a first cleaning station 1, a second cleaning station 2, a baffle plate 3, an inlet and outlet hole 4, a reciprocating belt rotating part 5, a brushing dissolving and cleaning part 6 and a wiping mechanism 7;

[0032] The second cleaning station 2 is staggeredly connected to the left side of the first cleaning station 1, the baffle plate 3 is installed on the first cleaning station 1, the access hole 4 is opened on the left side of the baffle plate 3, the reciprocating belt rotating part 5 is installed on the second cleaning station 2, the brushing dissolving part 6 is arranged on the baffle plate 3 and the first cleaning station 1, and the wiping mechanism 7 is arranged on the baffle plate 3 and located outside the access hole 4, wherein

[0033] The reciprocating belt rotating part 5 is suitable for clamping the external seamless pipe;

[0034] Driving the reciprocating belt rotating part 5 can drive the external seamless pipe to rotate and send it into the enclosure plate 3 through the entry and exit hole 4, so that the external seamless pipe can be cleaned by the brushing and dissolving part 6. The seamless pipe cladding cleaning device can clamp and fix the seamless pipe through the reciprocating belt rotating part 5 and can push the seamless pipe to the cleaning area. At the same time, under the action of the reciprocating belt rotating part 5 and the brushing and dissolving part 6, the surface of the seamless pipe can be continuously dissolved and brushed at the same time, thereby effectively removing impurities such as oxides, oil stains and rust on the surface of the seamless pipe, thereby ensuring the cleaning effect and ensuring the thoroughness of the cleaning after a single cleaning work is completed. In addition, through the wiping mechanism 7, the surface of the seamless pipe can be wiped synchronously after the seamless pipe cleaning is completed and during the process of resetting the seamless pipe by the reciprocating belt rotating part 5, thereby removing the liquid on its surface, ensuring that the drying work is also completed while the seamless pipe is reset. The process is concentrated and compact, which can effectively improve work efficiency.

[0035] Optionally, the reciprocating belt rotating part 5 includes a long pad 51, a groove sleeve 52, a motor 53, a chuck 54, a back plate 55, a linear motor 56 and a connecting block 57;

[0036] The long pad 51 is installed on the second cleaning table 2, the groove sleeve 52 is slidably installed on the long pad 51, the motor 53 is installed on the groove sleeve 52, the chuck 54 is installed on the output shaft of the motor 53, the back plate 55 is installed on the second cleaning table 2 and is located on the side of the long pad 51, the linear motor 56 is laterally installed on the back plate 55, and the two ends of the connecting block 57 are respectively connected to the mover of the linear motor 56 and the groove sleeve 52. The linear motor 56 is a transmission device that directly converts electrical energy into linear motion mechanical energy without any intermediate conversion mechanism. The stationary part of the linear motor 56 is called the stator when it is running, and the mover is the one that moves back and forth. The chuck 54 is an existing clamp used to clamp the workpiece;

[0037] The chuck 54 faces the access hole 4. When the seamless pipe needs to be cleaned, the seamless pipe to be cleaned is clamped by the chuck 54, and then the linear motor 56 is driven to make its mover start to move to drive the groove sleeve 52 to slide forward continuously on the long pad 51, thereby pushing the seamless pipe clamped on the chuck 54 forward until it is completely sent into the baffle plate 3 through the access hole 4, completing the preparation work before cleaning, and at the same time making the seamless pipe fully contact with a plurality of wire brushes 61 to ensure effective cleaning.

[0038] Optionally, the brushing and washing part 6 includes a wire brush 61, a positioning and mounting arc plate 62, a liquid storage box 63, a transfer box 64, a liquid infusion tube 65, a liquid outlet 66 and a connecting column 67;

[0039] A plurality of the wire brushes 61 are installed in the baffle plate 3, and the plurality of the wire brushes 61 are gathered around the access hole 4, the positioning and mounting arc plate 62 is installed on the first cleaning table 1, the liquid storage box 63 is connected to the positioning and mounting arc plate 62, the transfer box 64 is connected to the liquid storage box 63 through a plurality of the connecting columns 67, the two ends of the liquid infusion tube 65 are respectively connected to the liquid storage box 63 and the transfer box 64, and the liquid outlet 66 is connected to the transfer box 64 from the bottom;

[0040] The transfer box 64 is arranged obliquely, and the liquid box 63 is filled with a cleaning solvent that can dissolve oxides and oil stains by emulsification. After the seamless pipe is pushed into place by the reciprocating belt rotating part 5, the driving motor 53 drives the seamless pipe to rotate at high speed, so that the seamless pipe and the plurality of wire brushes 61 are strongly and continuously rubbed against each other, thereby realizing the brushing of the seamless pipe, causing the rust and other attachments on the seamless pipe to gradually loosen and tilt until they are completely removed. At the same time, the cleaning solvent in the liquid box 63 flows into the transfer box 64 through the infusion tube 65 and flows from high to low in the transfer box 64, thereby flowing downward through the liquid outlet 66 and falling on the rotating seamless pipe, ensuring that the oxides and oil stains on the seamless pipe are removed under the continuous dissolution of the cleaning solvent and the brushing of the plurality of wire brushes 61, and then the oxides, oil stains, rust and other impurities on the seamless pipe are completely cleaned up, ensuring the cleaning effect and the thoroughness of a single cleaning.

[0041] Optionally, the wiping mechanism 7 includes an extension platform 71, a rotating plate 72, an arc-shaped outer frame plate 73 and a wiping layer 74;

[0042] The overhanging platform 71 is connected to the outer side of the baffle plate 3, the rotating plate 72 is hinged on the overhanging platform 71, the arc-shaped outer frame plate 73 is connected to the rotating plate 72, and the arc-shaped outer frame plate 73 partially overlaps with the entry and exit hole 4, and the wiping layer 74 is installed on the arc-shaped outer frame plate 73. The wiping layer 74 can be a soft cotton cloth or sponge. During the forward feeding of the seamless pipe and the cleaning process, the arc-shaped outer frame plate 73 is turned aside to fully expose the entry and exit hole 4. When the cleaning is completed, the arc-shaped outer frame plate 73 is rotated in the opposite direction so that the wiping layer 74 partially blocks the entry and exit hole 4, and then the linear motor 56 is driven in the opposite direction without stopping the driving motor 53 to pull the seamless pipe backward, ensuring that the seamless pipe is in rotational contact and friction with the wiping layer 74 during the backward movement, thereby wiping off the liquid on the seamless pipe, ensuring that the linear motor 56 drives the seamless pipe to reset while also completing the drying of the surface of the seamless pipe, thereby improving the concentration of the process and thus improving work efficiency.

[0043] Optionally, the brushing and cleaning section 6 further comprises a valve 68 installed on the liquid infusion tube 65, so as to ensure that the valve 68 can be opened and closed according to the start and end of cleaning to control the flow of the cleaning solvent in the liquid storage box 63.

[0044] Optionally, the reciprocating belt rotating part 5 further includes an annular baffle 58 mounted on the motor 53 to prevent liquid from being thrown onto the motor 53 and corroding it during the cleaning process.

[0045] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A seamless pipe cladding cleaning device, characterized in that: include: A first cleaning station (1), a second cleaning station (2), a baffle plate (3), an access hole (4), a reciprocating belt rotating part (5), a brushing dissolving and cleaning part (6) and a wiping mechanism (7); The second cleaning station (2) is staggeredly connected to the left side of the first cleaning station (1), the baffle plate (3) is installed on the first cleaning station (1), the access hole (4) is opened on the left side of the baffle plate (3), the reciprocating belt rotating part (5) is installed on the second cleaning station (2), the brushing and washing part (6) is arranged on the baffle plate (3) and the first cleaning station (1), the wiping mechanism (7) is arranged on the baffle plate (3) and is located outside the access hole (4), wherein The reciprocating belt rotating part (5) is suitable for clamping an external seamless pipe; Driving the reciprocating belt rotating part (5) can drive the external seamless pipe to rotate and send it into the enclosure plate (3) through the inlet and outlet hole (4) at the same time, so that the external seamless pipe can be cleaned by the brushing and dissolving part (6).

2. A seamless pipe cladding cleaning device according to claim 1, characterized in that: The reciprocating belt rotating part (5) comprises a long pad (51), a groove sleeve (52), a motor (53), a chuck (54), a back plate (55), a linear motor (56) and a connecting block (57); The long pad (51) is mounted on the second cleaning table (2), the groove sleeve (52) is fitted and slidably mounted on the long pad (51), the motor (53) is mounted on the groove sleeve (52), the chuck (54) is mounted on the output shaft of the motor (53), the back plate (55) is mounted on the second cleaning table (2) and is located on the side of the long pad (51), the linear motor (56) is laterally mounted on the back plate (55), and the two ends of the connecting block (57) are respectively connected to the mover of the linear motor (56) and the groove sleeve (52); The chuck (54) faces the access hole (4).

3. A seamless pipe cladding cleaning device as claimed in claim 2, characterized in that: The brushing and washing part (6) comprises a wire brush (61), a positioning and mounting arc plate (62), a liquid storage box (63), a transfer box (64), a liquid infusion tube (65), a liquid outlet (66) and a connecting column (67); A plurality of the steel wire brushes (61) are installed in the baffle plate (3), and the plurality of the steel wire brushes (61) are gathered around the access hole (4); the positioning and mounting arc plate (62) is installed on the first cleaning table (1); the liquid storage box (63) is connected to the positioning and mounting arc plate (62); the transfer box (64) is connected to the liquid storage box (63) through a plurality of the connecting columns (67); the two ends of the liquid infusion tube (65) are respectively connected to the liquid storage box (63) and the transfer box (64); and the liquid outlet (66) is connected to the transfer box (64) from the bottom; The transfer box (64) is arranged obliquely.

4. A seamless pipe cladding cleaning device as claimed in claim 3, characterized in that: The wiping mechanism (7) comprises an overhanging platform (71), a rotating plate (72), an arc-shaped outer frame plate (73) and a wiping layer (74); The overhanging platform (71) is connected to the outer side of the enclosure plate (3), the rotating plate (72) is hinged on the overhanging platform (71), the arc-shaped outer frame plate (73) is connected to the rotating plate (72), and the arc-shaped outer frame plate (73) partially overlaps with the access hole (4), and the wiping layer (74) is installed on the arc-shaped outer frame plate (73).

5. A seamless pipe cladding cleaning device as claimed in claim 4, characterized in that: The brushing and washing section (6) further comprises a valve (68) installed on the infusion tube (65).

6. A seamless pipe cladding cleaning device as claimed in claim 5, characterized in that: The reciprocating belt rotating part (5) also includes a ring baffle (58) mounted on the motor (53).