Dust removal device for carding machine
By designing open and closed dust storage box and folding cover structure in the card machine dust removal device, the problem of cotton dust floating is solved, the dust control is realized during the cleaning and vacuuming process, and the safety of the working environment is improved and vacuum efficiency.
Patent Information
- Application Number
- CN202420226343.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-01-30
AI Technical Summary
When cleaning dust collectors of existing card machines, the cotton dust can easily drift away, affecting the safety of staff and equipment.
A dust removal device including an open and closed dust storage box, a folding cover plate, a fixing needle, an open cover structure and a closed cover structure is designed. Through the combination of these structures, dust can be avoided when cleaning cotton wool, and the Efficient vacuuming during vacuuming.
Effectively prevent the spread of cotton wool during cleaning and transfer, ensure the safety of the working environment, and improve the vacuuming efficiency.
Smart Images

Figure CN222349207U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of dust removal for cotton carding machines, and in particular to a dust removal device for cotton carding machines. Background Art
[0002] The carding machine is used to open, comb and remove impurities from the cotton rolls sent from the previous process or the oily cotton layer supplied by the cotton box, so that all the curled cotton loops become basically straight single fibers. The carding machine is prone to produce cotton fluff floating in the air during operation, which can easily drift in the workshop. Not only can the workers easily inhale it into the body, which has an adverse effect on their physical condition, but it can also have an adverse effect on the machinery and equipment.
[0003] The existing Chinese patent with authorization announcement number CN210215654U discloses a dust removal device for a cotton carding machine, including a cotton carding machine, a dust collector, a suction cup and a dust suction pipe. A closed cover is provided on the outside of the cotton carding machine, the suction cup is fixed to the inner surface of the upper end of the cover, the inside of the suction cup is covered with a metal wire mesh, the upper end of the suction cup is fixedly connected to the dust suction pipe, the dust suction pipe is fixedly connected to the dust collector located on the outside of the cover, the outer surface of the vacuum cleaner is provided with an outer shell, the upper end of the vacuum cleaner is provided with a filter screen, a dust collecting bag is provided under the filter screen, and the dust collecting bag is designed to be detachable.
[0004] When the above-mentioned device is used to clean the cotton wool in the dust bag, the dust bag needs to be disassembled and transferred and dumped. During the process, the dust in the dust bag is easily dispersed and inhaled into the body. In response to the above-mentioned related technologies, the applicant proposed a cotton carding machine dust removal device that prevents dust from spreading during the manual cleaning process after the device is used. Utility Model Content
[0005] In order to prevent the collected cotton wool garbage from spreading during the cotton wool cleaning and transfer process, the present application provides a dust removal device for a cotton carding machine.
[0006] The present application provides a dust removal device for a carding machine using the following technical solution:
[0007] A dust removal device for a cotton carding machine comprises a dust removal box, a dust suction pipe connected to the cotton carding machine is provided on the top of the dust removal box; a dust storage box is provided on the side wall of the dust removal box and accommodates the dust storage box, the bottom of the dust storage box is connected to an exhaust structure, a flip cover structure that flips upward is provided on the top of the dust storage box, and a connection control part is provided between the top of the flip cover structure and the dust suction pipe; a cover closing structure that drives the flip cover structures to move closer to each other and a cover opening structure that drives the flip cover structures to move away from each other are provided on the dust removal box.
[0008] By adopting the above technical solution, an openable and closable dust box is provided in the dust removal box, so that the dust box can be closed before being taken out, thereby preventing cotton wool from spreading during the cleaning process. At the same time, after the dust box is opened, it has a good fit with the dust collection pipe, thereby efficiently collecting dust.
[0009] Preferably, the flap structure includes a folding cover plate, a filling plate and fixing needles. The folding cover plates are respectively rotatably connected to the top of the side walls of the dust storage box. The folding cover plates can be spliced with each other and set corresponding to the shape of the top of the dust storage box; the filling plates are respectively fixed to the inner walls of the dust removal box, and the two side walls of the filling plates can respectively abut against the two side walls of the two adjacent folding cover plates when they are vertically perpendicular; the fixing needles are respectively fixed at intervals on the side walls of the folding cover plate close to the inner side of the dust storage box.
[0010] By adopting the above technical solution, the folding cover plate cooperates with the fixing needles to collect long-staple cotton wool and form thin sheets of cotton wool, so that the short-staple cotton wool underneath can be covered when the cover is closed, thereby preventing the cotton wool from spreading due to bumps in the dust storage box during transportation.
[0011] Preferably, the cover opening structure includes a top cover column, a limit block, a control top rod, a control plate and a rocker, the top cover column is lifted and connected to the inner wall of the dust storage box; the limit block is fixed to the side wall of the top cover column, the bottom surface of the limit block abuts against the dust storage box, and the bottom surface of the top cover column is not lower than the bottom surface of the dust storage box; the control top rods are respectively penetrated and lifted and connected to the bottom surface of the dust removal box, and are arranged correspondingly under the top cover column; the control plate is fixed to the lower end of the control top rod; the rocker extends laterally and is rotatably connected to the bottom of the control plate, and the rotation axis of the rocker is located on one side of the rocker.
[0012] By adopting the above technical solution, the cover opening structure can unfold the folding cover while ensuring the sealing of the structure, so that the folding cover is opened inside the device, thereby reducing the opening area of the device and preventing the cotton wool attached to the device from spreading.
[0013] Preferably, the cover closing structure includes a cover closing support rod, a return spring, a slide groove and a sliding frame, the cover closing support rods are respectively penetrated and laterally slidably connected to the side walls of the dust removal box, and the cover closing support rods are set to a height corresponding to the filling plate; one end of the return spring is fixed to the side wall of the dust removal box, and the other end is fixed to and drives the cover closing support rod away from the dust storage box; the slide groove is fixed to the outside of the dust removal box and is set to a height corresponding to the cover closing support rod; the sliding frame is sleeved on the dust removal box and accommodated in the slide groove, and the sliding frame can abut against the cover closing support rod.
[0014] By adopting the above technical solution, the cover closing structure can close the folding cover while ensuring the sealing of the structure, so that the folding cover is closed inside the device, thereby preventing the cotton wool in the dust storage box from spreading during the process of taking the dust storage box.
[0015] In summary, the present application includes at least one of the following beneficial technical effects:
[0016] 1. The dust box is equipped with an openable and closable dust box, which can be closed before being taken out, so as to prevent the cotton wool from spreading during the cleaning process. At the same time, the dust box has a good fit with the dust collection pipe after opening, so as to efficiently collect dust; 2. The folding cover plate cooperates with the set-pile needle to collect the long-pile cotton wool and form thin-sheet cotton wool, so as to cover the short-pile cotton wool below when the cover is closed, so as to prevent the cotton wool from spreading due to the bumps of the dust box during the cleaning process;
[0017] 3. The cover opening structure can unfold the folding cover plate while ensuring the sealing of the structure, so that the folding cover plate can be opened inside the device, thereby reducing the opening area of the device and preventing the cotton wool attached to the device from spreading;
[0018] 4. The cover closing structure can close the folding cover while ensuring the sealing of the structure, so that the folding cover is closed inside the device, thereby preventing the cotton wool in the dust storage box from spreading during the process of taking the dust storage box. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application;
[0020] Figure 2 This is a schematic diagram of an embodiment of the present application in which the dust removal box is hidden to show the internal structure;
[0021] Figure 3 is a cross-sectional view of an embodiment of the present application in which the connection control part is hidden and the internal structure is displayed;
[0022] Figure 4 yes Figure 3 An enlarged view of part A;
[0023] Figure 5 It is a schematic diagram showing the bottom seesaw according to an embodiment of the present application.
[0024] Explanation of the accompanying drawings: 1. Dust removal box; 2. Dust suction pipe; 3. Dust storage box; 4. Exhaust structure; 41. Exhaust box; 42. Exhaust fan; 5. Flip cover structure; 51. Folding cover plate; 52. Filling plate; 53. Fixing needle; 6. Connecting control unit; 61. Rolling curtain; 62. Pull rod; 7. Cover closing structure; 71. Cover closing support rod; 72. Reset spring; 73. Slide groove; 74. Sliding frame; 8. Cover opening structure; 81. Top cover column; 82. Limit block; 83. Control top rod; 84. Control board; 85. Rocker; 9. Filter plate; 10. Curtain cloth. DETAILED DESCRIPTION
[0025] The present application is further described in detail below in conjunction with the accompanying drawings.
[0026] The present application embodiment discloses a dust removal device for a carding machine, referring to Figure 1, including a dust removal box 1, a dust suction pipe 2 connected to the carding machine is penetrated on the top of the dust removal box 1; a dust storage box 3 is penetrated and accommodated on the side wall of the dust removal box 1.
[0027] Reference Figure 2 , 3 The storage box is provided with a closable flip structure 5, which includes a folding cover plate 51, a filling plate 52 and a fixing needle 53. The folding cover plates 51 are respectively rotatably connected to the top of the side wall of the dust storage box 3, and the folding cover plates 51 can be spliced with each other and set corresponding to the top shape of the dust storage box 3; the filling plates 52 are respectively fixed to the inner wall of the dust removal box 1, and the two side walls of the filling plates 52 can respectively abut against the two side walls of the two adjacent folding cover plates 51 when they are vertical; the fixing needles 53 are respectively fixed at intervals on the side walls of the folding cover plates 51 close to the inner side of the dust storage box 3, and the fixing needles 53 can attach floating cotton wool and form sheet-like cotton sheets.
[0028] Reference Figure 2 , 4 The chamber formed by the folding cover plate 51 and the gap-filling plate 52 is connected to the dust suction pipe 2 through the connecting control part 6; the connecting control part 6 includes a rolling curtain 61 and a pull rod 62, the rolling curtain 61 is accommodated in the dust removal box 1 and is connected to the top of the gap-filling plate 52 by transverse sliding; the dust suction pipe 2 is provided with a curtain 10 corresponding to the thickness of the rolling curtain 61 at one end close to the dust storage box 3, so as to ensure connectivity; one end of the pull rod 62 is fixed to one side of the rolling curtain 61, and the other end slides transversely and is penetrated into the dust removal box 1, so as to control the opening and closing of the rolling curtain 61.
[0029] Reference Figure 2 , 4 The dust box 3 absorbs cotton wool through the exhaust structure 4 at the bottom; the bottom surface of the dust box 3 is a filter plate 9; the exhaust structure 4 includes an exhaust box 41 and an exhaust fan 42, and the exhaust box 41 is sleeved on the bottom of the filter plate 9; the exhaust fan 42 is connected to the exhaust box 41.
[0030] Reference Figure 2 , 4 The folding cover 51 is unfolded by the opening cover structure 8, and the opening cover structure 8 includes a top cover column 81, a limit block 82, a control push rod 83, a control board 84 and a rocker 85. The top cover column 81 is lifted and connected to the inner wall of the dust storage box 3; the limit block 82 is fixed to the side wall of the top cover column 81, and the bottom surface of the limit block 82 abuts against the dust storage box 3, and the bottom surface of the top cover column 81 is not lower than the bottom surface of the dust storage box 3; the control push rods 83 are respectively penetrated and lifted and connected to the bottom surface of the dust removal box 1, and are arranged corresponding to the bottom of the top cover column 81; the control board 84 is fixed to the lower end of the control push rod 83; the rocker 85 extends horizontally and is rotatably connected to the bottom of the control board 84, and the rotation axis of the rocker 85 is located on one side of the rocker 85.
[0031] Reference Figure 2 , 5The folding cover plate 51 is closed by the cover closing structure 7. The cover closing structure 7 includes a cover closing support rod 71, a return spring 72, a slide groove 73 and a sliding frame 74. The cover closing support rods 71 are respectively penetrated and laterally slidably connected to the side wall of the dust removal box 1, and the cover closing support rods 71 are set at a height corresponding to the gap filling plate 52; one end of the return spring 72 is fixed to the side wall of the dust removal box 1, and the other end is fixed to and drives the cover closing support rod 71 away from the dust storage box 3; the slide groove 73 is fixed to the outside of the dust removal box 1 and is set at a height corresponding to the cover closing support rod 71; the sliding frame 74 is sleeved on the dust removal box 1 and accommodated in the slide groove 73, and the sliding frame 74 can abut against the cover closing support rod 71.
[0032] The working process of the present application is as follows: fold the folding cover plate 51 inward, insert the dust storage box 3 into the dust removal box 1, rotate the seesaw 85 and drive the control board 84 to rise, the control board 84 drives the surrounding control push rods 83 to push up the top cover column 81, the top cover column 81 rises and pushes up the surrounding folding cover plates 51, and the folding cover plates 51 are spliced to the adjacent gap-filling plates 52.
[0033] Then push the pull rod 62 into the dust removal box 1, the roller blind 61 opens, and the curtain 10 falls between the folding cover 51 and the gap-filling plate 52 to form a connected state; then turn on the exhaust fan, the shorter cotton wool adheres to the filter plate 9, and the longer cotton wool is easily captured by the fixing needle 53 and adheres to the folding cover 51 to form thin sheet-like cotton wool.
[0034] When vacuuming is finished, pull rod 62 outward, roller shutter 61 closes vacuum tube 2, rotates rocker 85, controls top rod 83 to fall down to release the positioning of folding cover 51, and top cover column 81 falls down and is limited by limit block 82 to prevent the bottom from being lower than dust box 3 and getting stuck.
[0035] The sliding frame 74 is pushed to abut against the cover closing support rod 71, and the cover closing support rod 71 abuts against the folding cover 51 to descend and close. Only after the folding cover 51 falls can the dust storage box 3 be pulled out from the dust removal box 1 to dump the cotton wool; at the same time, after the folding cover 51 falls, the sheet-like cotton wool on the folding cover 51 falls and covers the short fluff on the filter plate 9, thereby preventing a large amount of cotton wool from floating in the air when the dust removal box is bumpy during transportation.
[0036] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A dust removal device for a carding machine, comprising a dust removal box (1), characterized in that: A dust suction pipe (2) connected to the carding machine is provided on the top of the dust removal box (1); a dust storage box (3) is provided on the side wall of the dust removal box (1) and accommodates the dust storage box; the bottom of the dust storage box (3) is connected to the exhaust structure (4); the top of the dust storage box (3) is provided with a flip cover structure (5) that flips upward; a connection control unit (6) is provided between the top of the flip cover structure (5) and the dust suction pipe (2); and the dust removal box (1) is provided with a cover closing structure (7) that drives the flip cover structure (5) to move closer to each other and a cover opening structure (8) that drives the flip cover structure (5) to move away from each other.
2. A dust removal device for a carding machine according to claim 1, characterized in that: The flip cover structure (5) comprises a folding cover plate (51), a gap-filling plate (52) and fixing needles (53); the folding cover plates (51) are respectively rotatably connected to the top ends of the side walls of the dust storage box (3); the folding cover plates (51) can be spliced with each other and arranged corresponding to the shape of the top of the dust storage box (3); the gap-filling plates (52) are respectively fixed to the inner side walls of the dust removal box (1), and the two side walls of the gap-filling plates (52) can respectively abut against the two side walls of two adjacent folding cover plates (51) when they are vertically perpendicular; the fixing needles (53) are respectively fixed at intervals to the side walls of the folding cover plates (51) close to the inner side of the dust storage box (3).
3. A dust removal device for a carding machine according to claim 2, characterized in that: The cover opening structure (8) comprises a top cover column (81), a limit block (82), a control push rod (83), a control panel (84) and a seesaw (85); the top cover column (81) is connected to the inner side wall of the dust storage box (3) in a lifting manner; the limit block (82) is fixed to the side wall of the top cover column (81), the bottom surface of the limit block (82) abuts against the dust storage box (3), and the bottom surface of the top cover column (81) is not lower than the bottom surface of the dust storage box (3); the control push rod (83) is respectively penetrated and connected to the bottom surface of the dust removal box (1) in a lifting manner, and is arranged corresponding to the bottom of the top cover column (81); the control panel (84) is fixed to the lower end of the control push rod (83); the seesaw (85) extends horizontally and is connected to the bottom of the control panel (84) in a rotational manner, and the rotation axis of the seesaw (85) is located on one side of the seesaw (85).
4. A dust removal device for a carding machine according to claim 2, characterized in that: The cover closing structure (7) comprises a cover closing support rod (71), a return spring (72), a slide groove (73) and a sliding frame (74); the cover closing support rod (71) is respectively penetrated and slidably connected to the side wall of the dust removal box (1), and the cover closing support rod (71) is set at a height corresponding to the gap filling plate (52); one end of the return spring (72) is fixed to the side wall of the dust removal box (1), and the other end is fixed to and drives the cover closing support rod (71) away from the dust storage box (3); the slide groove (73) is fixed to the outside of the dust removal box (1) and is set at a height corresponding to the cover closing support rod (71); the sliding frame (74) is sleeved on the dust removal box (1) and accommodated in the slide groove (73), and the sliding frame (74) can abut against the cover closing support rod (71).
5. A dust removal device for a carding machine according to claim 1, characterized in that: The bottom surface of the dust storage box (3) is a filter plate (9); the air extraction structure (4) comprises an air extraction box (41) and an air extractor (42); the air extraction box (41) is sleeved on the bottom of the filter plate (9); and the air extractor (42) is connected to the air extraction box (41).
6. A dust removal device for a carding machine according to claim 2, characterized in that: The connection control part (6) comprises a rolling curtain (61) and a pull rod (62); the rolling curtain (61) is accommodated in the dust removal box (1) and is connected to the top of the gap filling plate (52) by transverse sliding; one end of the pull rod (62) is fixed to one side of the rolling curtain (61), and the other end slides transversely and is passed through the dust removal box (1).
7. A dust removal device for a carding machine according to claim 6, characterized in that: A curtain (10) having a thickness corresponding to that of the rolling curtain (61) is provided at one end of the dust suction pipe (2) close to the dust storage box (3).
Citation Information
Patent Citations
Dust removal device of carding machine
CN210215654U