Automatic binding device
By designing an automatic strapping device and using the combination of a rotating shaft and a tensioning roller, the goal of one person completing the tie-dying operation is achieved. The flexible rotating shaft solves the problem of adapting to fabrics of different lengths, improving tie-dying efficiency and Effect.
Patent Information
- Application Number
- CN202421022766.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing tie-dyeing process requires two people to operate, and the width of the fabric needs to be adjusted to the length of the shaft, which makes the operation cumbersome and inconvenient, especially when put into the steamer, it may not be able to adapt to shafts of different lengths.
Design an automatic strapping device. By setting up a rotating shaft and a tensioning roller, the fabric wrapped on the tensioning roller is transferred to the rotating shaft, and the tensioning state of the fabric is maintained through the resilience of the tensioning roller. Complete the purpose of the operation. In addition, the flexible rotating shaft material is used, which can bend when the cloth is wrapped to adapt to different lengths of cloth.
It improves the tie-dyeing efficiency, enables one person to complete the operation, simplifies the process flow, and solves the adaptation problem of cloths of different lengths by bending the rotating shaft, ensuring the tie-dyeing effect and the convenience of putting in the steamer.
Smart Images

Figure CN222349310U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cloth tie-dyeing, and particularly relates to an automatic strapping device. Background Art
[0002] Tie-dyeing is divided into two parts: tying and dyeing. It uses yarn, thread, rope and other tools to tie, sew, bind, sew, clip and other forms of fabrics before dyeing. Its process is characterized by using thread to twist the fabric to be dyed into knots, then printing and dyeing, and then removing the twisted thread.
[0003] The current tie-dyeing process includes a plant dyeing process, that is, by compressing the plant with the cloth, the pigment in the plant is printed on the cloth. The specific method is: the cloth and the plant are wrapped on an axis, and the cloth needs to be kept taut. After the wrapping is completed, it is placed in a steamer, and the high temperature and humidity of the steam are used to expel the pigment in the plant and immerse it in the cloth. Usually, this method requires two people to complete, that is, one person is responsible for tightening the cloth, and the other is responsible for rotating the axis so that the cloth is wrapped tautly on the axis. The process is cumbersome and extremely inconvenient, and the length of the axis needs to be changed according to the width of the cloth. If the length of the axis is too long, it cannot be put into the steamer.
[0004] In view of this, the utility model provides an automatic strapping device to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide an automatic tie-dyeing device, which transfers the cloth wrapped around the tensioning roller to the rotating shaft by setting a rotating shaft and a tensioning roller. During the working process, the cloth is continuously tensioned by the rebound force of the tensioning roller. The process can be completed by one person, thereby improving the efficiency of tie-dyeing. The specific technical scheme is as follows:
[0006] An automatic strapping device includes cloth, and also includes: a rotating shaft, a tensioning roller, a fixing device, a driving unit and a resetting unit. The rotating shaft and the tensioning roller are placed side by side. The resetting unit is arranged on the roller of the tensioning roller and is used to reset the tensioning roller. The driving unit is arranged at the rotating shaft and is used to rotate the rotating shaft. The tensioning roller is wrapped with cloth. The fixing device is arranged at the rotating shaft and is used to fix and disassemble the rotating shaft.
[0007] Preferably, the reset unit includes a coil spring, the middle part of the rotating shaft of the tensioning roller is hollow, the coil spring is arranged in the middle part of the tensioning roller, the output end of the coil spring is fixedly connected to the rotating shaft of the tensioning roller, support rods are arranged at both ends of the tensioning roller, the rotating shaft of the tensioning roller is rotatably connected to the support rod, and the end of the coil spring away from the tensioning roller is fixedly connected to the support rod.
[0008] Preferably, the driving unit comprises a rotating motor and a control panel, and the control panel can control the rotation speed and torque of the rotating motor.
[0009] Preferably, end plates are provided at both ends of the rotating shaft, the size of the end plates is larger than that of the rotating shaft, the end plates and the rotating shaft are detachable, the fixing device includes fixing holes provided on the end plates, the fixing holes are provided on the inner sides of the two end plates, threads are provided in the fixing holes, and external threads matching the fixing holes are provided on both sides of the rotating shaft.
[0010] Preferably, a rotating connection part connected to the motor output shaft is provided on the outer side of one of the end plates, the tightening direction of the inner thread of the fixing hole is opposite to the rotation direction of the motor, and the rotating connection part is connected to the rotating motor by a detachable coupling.
[0011] Preferably, it also includes two moving rods, the two end plates are rotatably connected to one moving rod respectively, the rotating motor is fixedly connected to one moving rod, the rotating shaft is provided with a variety of length specifications, the moving rod moves relative to the ground to cope with rotating shafts of different lengths, and the moving rod uses lockable universal wheels to move relative to the ground.
[0012] Preferably, the dimensions of the two ends of the tensioning roller are larger than the dimensions of the middle part, the cloth is wrapped around the middle part of the tensioning roller, one end of the two ends of the tensioning roller is provided with a groove recessed toward the axis, a counterweight rod is slidably connected in the groove, and one end of the cloth is fixedly connected to the configuration rod.
[0013] Preferably, the rotating shaft is made of a bendable material.
[0014] Compared with the existing technology, the utility model has the following beneficial effects:
[0015] 1. The automatic tie-dyeing device described in the utility model transfers the cloth wound on the tensioning roller to the rotating shaft by setting a rotating shaft and a tensioning roller. During the working process, the cloth is continuously tensioned by the rebound force of the tensioning roller. The process can be completed by one person, thereby improving the efficiency of tie-dyeing.
[0016] 2. The automatic strapping device described in the utility model can be bent when wrapping the cloth by setting a bendable rotating shaft, so as to improve the tie-dyeing effect. When putting it into the steamer later, in order to avoid the rotating shaft being longer than the length of the steamer and unable to be put in, the rotating shaft is bent to reduce the distance between the two ends so that the rotating shaft can be put into the steamer as a whole. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0018] Figure 1 It is a structural schematic diagram of the utility model;
[0019] Figure 2 It is a side view of the rotating shaft and the fixing device when installed;
[0020] Figure 3 It is a structural schematic diagram of the rotating shaft.
[0021] Description of main reference numerals:
[0022] 1. Cloth; 2. Rotating shaft; 3. Take-up roller; 4. Fixing device; 5. Driving unit; 6. Reset unit; 601. Coil spring; 7. Support rod; 501. Rotating motor; 502. Control panel; 401. End plate; 402. External thread; 403. Moving rod; 404. Rotating connection part; 8. Counterweight rod. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "top", "bottom", "top surface", "bottom surface", "inside", "outside", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If the terms "first", "second", "third" are described, they are only used for the purpose of description and distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is a description of the embodiments of the present invention based on its overall structure.
[0027] The utility model provides an automatic strapping device, comprising a cloth 1, and also comprising: a rotating shaft 2, a tensioning roller 3, a fixing device 4, a driving unit 5 and a resetting unit 6, wherein the rotating shaft 2 and the tensioning roller 3 are placed side by side, the resetting unit 6 is arranged on the roller of the tensioning roller 3, and is used for resetting the tensioning roller 3, the driving unit 5 is arranged at the rotating shaft 2, and is used for rotating the rotating shaft 2, the tensioning roller 3 is wrapped with the cloth 1, and the fixing device 4 is arranged at the rotating shaft 2, and is used for fixing and disassembling the rotating shaft 2.
[0028] Before work, place the tensioning roller 3 and the rotating shaft 2 side by side, and then rotate the tensioning roller 3 in the opposite direction of the rotating shaft 2. For example, if the rotating shaft 2 is on the left, rotate the tensioning roller 3 clockwise, and vice versa. After the tensioning roller 3 rotates to the limit, place the cloth 1 on the fixing unit, which is fixedly connected to the tensioning roller 3. Then, withdraw the force applied to the tensioning roller 3, and the tensioning roller 3 recovers under the action of the reset unit 6. The reset unit 6 includes a coil spring 601. The middle part of the rotating shaft of the tensioning roller 3 is hollow. The coil spring 601 is arranged in the middle part of the tensioning roller 3. The output end of the coil spring 601 is fixedly connected to the rotating shaft of the tensioning roller 3. Support rods 7 are arranged at both ends of the tensioning roller 3. The rotating shaft of the tensioning roller 3 is rotatably connected to the support rod 7, and the end of the coil spring 601 away from the tensioning roller 3 is fixedly connected to the support rod 7. The coil spring 601 drives the cloth 1 to be wound around the tension roller 3, and then one end of the cloth 1 is connected to the rotating shaft 2. The driving unit 5 drives the rotating shaft 2 to rotate. The driving unit 5 includes a rotating motor 501 and a control panel 502. The control panel 502 can control the rotation speed and torque of the rotating motor 501. The output end of the rotating motor 501 is fixedly connected to the rotating shaft of the rotating shaft 2. The rotation direction of the rotating shaft 2 is opposite to the reset direction of the tension roller 3. Figure 1 The arrow direction indicates the force direction of the rotating shaft 2 and the tensioning roller 3. The torque of the driving unit 5 is slightly higher than the torque of the resetting unit 6 when it is reset. The rotating shaft 2 rotates to drive the cloth 1 to wrap around the rotating shaft 2. The resetting unit 6 continuously applies a force to the cloth 1 in the direction of the tensioning roller 3, so that the cloth 1 is kept in a taut state. This process can be completed by one person, thereby improving the efficiency of tie-dyeing.
[0029] End plates 401 are provided at both ends of the rotating shaft 2. The size of the end plates 401 is larger than that of the rotating shaft 2. The end plates 401 and the rotating shaft 2 are detachable. The fixing device 4 includes fixing holes provided on the end plates 401. The fixing holes are provided on the inner sides of the two end plates 401. Threads are provided in the fixing holes. External threads 402 matching the fixing holes are provided on both sides of the rotating shaft 2.
[0030] A rotating connection part 404 connected to the output shaft of the motor is provided on the outer side of an end plate 401. The tightening direction of the inner thread of the fixing hole is opposite to the rotation direction of the motor. When installing the rotating shaft 2, the rotating shaft 2 is first connected to the two end plates 401 through threads, and then the rotating connection part 404 is connected to the output shaft of the rotating motor 501. The connection method is preferably a detachable coupling. The rotating motor 501 drives the end plate 401 to rotate. Since the tightening direction of the inner thread of the fixing hole is opposite to the rotation direction of the motor, when the rotating motor 501 rotates, the rotating shaft 2 is simultaneously subjected to the tension of the tensioning roller 3. The connection between the fixing hole and the rotating shaft 2 will tend to be subjected to force in the tightening direction, thereby obtaining a good anti-loosening and anti-slip effect.
[0031] Two moving rods 403 are provided, and the two end plates 401 are rotatably connected to one moving rod 403 respectively, and the rotating motor 501 is fixedly connected to one moving rod 403. Because the cloth 1 has different widths, the width of the cloth 1 is not necessarily the same during each operation. Therefore, the rotating shaft 2 is provided with a variety of length specifications. The moving rod 403 moves relative to the ground to cope with the rotating shaft 2 of different lengths. The moving rod 403 adopts a lockable universal wheel to move relative to the ground. After the installation is completed, the moving rod 403 is locked to prevent the moving rod 403 from sliding during the operation.
[0032] In order to ensure that the end of the cloth 1 can continue to maintain the tension state when it is separated from the tension roller 3, the two ends of the tension roller 3 are larger than the middle size, and the cloth 1 is wrapped around the middle of the tension roller 3. One end of the two ends of the tension roller 3 is provided with a groove concave toward the axis, and a counterweight rod 8 is slidably connected in the groove. One end of the cloth 1 is fixedly connected to the configuration rod. When the end of the cloth 1 is separated from the tension roller 3, the counterweight rod 8 on the tension roller 3 is brought down along the groove. The counterweight rod 8 will continue to pull the cloth 1 until the cloth 1 is completely wrapped around the rotating shaft 2, and then the counterweight rod 8 is removed to complete the strapping.
[0033] The rotating shaft 2 is made of a bendable material, such as a spring or a bamboo tube. A layer of cloth or paper is wrapped on the rotating shaft 2 to maintain the smoothness of the rotating shaft 2. By setting the bendable rotating shaft 2, it can be bent when the cloth 1 is wrapped, so that the tie-dyeing effect is improved. When the rotating shaft 2 is put into the steamer at a later time, in order to avoid the length of the rotating shaft 2 being longer than the length of the steamer and unable to be put in, the rotating shaft 2 is bent to reduce the distance between the two ends so that the rotating shaft 2 can be put into the steamer as a whole. The moving rod 403 uses a lockable universal wheel to move relative to the ground, and the moving rod 403 can be locked. During the working process, by locking the moving rod 403, the rotating shaft 2 cannot be bent, so it will not affect the wrapping tightness of the cloth 1. When the cloth 1 is pulled out from the tensioning roller 3 to the rotating roller, the two ends of the end of the cloth 1 can be connected to the rotating roller by detachable fixing measures such as tape or thumbtacks. After the rotating shaft 2 rotates one circle, the force on the end of the cloth 1 will be reduced, so the end of the cloth 1 will not be stressed for a long time.
[0034] The foregoing descriptions of specific exemplary embodiments of the present invention are for the purpose of explanation and illustration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is obvious that many changes and variations can be made based on the above teachings. Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can make modifications, substitutions, variations and various selections and changes to the embodiments without creative contribution as needed after reading this specification without departing from the principles and purpose of the present invention, but they are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. An automatic strapping device, comprising a cloth (1), characterized in that: Also includes: A rotating shaft (2), a tensioning roller (3), a fixing device (4), a driving unit (5) and a resetting unit (6), wherein the rotating shaft (2) and the tensioning roller (3) are placed side by side, the resetting unit (6) is arranged on the roller of the tensioning roller (3) and is used to reset the tensioning roller (3), the driving unit (5) is arranged at the rotating shaft (2) and is used to rotate the rotating shaft (2), the tensioning roller (3) is wrapped with cloth (1), and the fixing device (4) is arranged at the rotating shaft (2) and is used to fix and remove the rotating shaft (2).
2. An automatic strapping device according to claim 1, characterized in that: The reset unit (6) comprises a coil spring (601), the middle part of the rotating shaft of the tensioning roller (3) is hollow, the coil spring (601) is arranged in the middle part of the tensioning roller (3), the output end of the coil spring (601) is fixedly connected to the rotating shaft of the tensioning roller (3), support rods (7) are arranged at both ends of the tensioning roller (3), the rotating shaft of the tensioning roller (3) is rotatably connected to the support rod (7), and the end of the coil spring (601) away from the tensioning roller (3) is fixedly connected to the support rod (7).
3. The automatic strapping device according to claim 1, characterized in that: The driving unit (5) comprises a rotating motor (501) and a control panel (502), wherein the control panel (502) is capable of controlling the rotating speed and torque of the rotating motor (501).
4. An automatic strapping device according to claim 3, characterized in that: End plates (401) are provided at both ends of the rotating shaft (2); the end plates (401) are larger than the rotating shaft (2); the end plates (401) and the rotating shaft (2) are detachable; the fixing device (4) comprises fixing holes provided on the end plates (401); the fixing holes are provided on the inner sides of the two end plates (401); threads are provided in the fixing holes; and external threads (402) matching the fixing holes are provided on both sides of the rotating shaft (2).
5. An automatic strapping device according to claim 4, characterized in that: A rotating connection portion (404) connected to the motor output shaft is provided on the outer side of one of the end plates (401); the tightening direction of the inner thread of the fixing hole is opposite to the rotation direction of the motor; and the rotating connection portion (404) is connected to the rotating motor (501) by a detachable coupling.
6. An automatic strapping device according to claim 5, characterized in that: The invention also comprises two moving rods (403), the two end plates (401) are respectively rotatably connected to one moving rod (403), the rotating motor (501) is fixedly connected to one moving rod (403), the rotating shaft (2) is provided with a plurality of length specifications, the moving rod (403) moves relative to the ground to cope with the rotating shafts (2) of different lengths, and the moving rod (403) uses lockable universal wheels to move relative to the ground.
7. The automatic strapping device according to claim 1, characterized in that: The dimensions of the two ends of the tensioning roller (3) are larger than the dimensions of the middle part, the cloth (1) is wrapped around the middle part of the tensioning roller (3), one end of the two ends of the tensioning roller (3) is provided with a groove recessed toward the axis, a counterweight rod (8) is slidably connected in the groove, and one end of the cloth (1) is fixedly connected to the configuration rod.
8. An automatic strapping device according to claim 6, characterized in that: The rotating shaft (2) is made of a bendable material.