Integrated rack

By designing an integrated frame, including frame body, car rails and drive system, the problem of low scaffolding cleaning efficiency in the existing technology is solved, and efficient and convenient cleaning effect is achieved.

CN222350201UActive Publication Date: 2025-01-14SHANGHAI CONSTRUCTION FOURTH CONSTRUCTION GROUP CO LTD
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Patent Information

Application Number
CN202420959219.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-01-14
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

In the prior art, the cleaning efficiency of scaffolding rods is inefficient and difficult to meet construction needs, and a more efficient cleaning equipment is needed.

Method used

The integrated frame is designed, including the frame frame body, car guide rail, motor support and reducer support. The blade trolley is driven to move along the car guide rail through belt transmission and chain, combining the dust collecting bucket and dustproof cover to achieve Efficient cleaning of residue.

Benefits of technology

It improves cleaning efficiency, simple structural design, saves materials, and is easy to maintain. It can quickly adjust the height of the motor support to prevent debris from accumulating debris, and collects debris through a dust collecting bucket.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated machine frame. The integrated machine frame comprises a frame body and a trolley guide rail. The frame body is of a frame type structure made of steel members. Two parallel trolley guide rails arranged at intervals are arranged on the upper surface of the frame body and serve as longitudinal beams of the frame body at the same time. The trolley guide rails of the integrated rack can allow the scraper knife trolley to walk and serve as longitudinal beams of the rack at the same time, the structural design is simple, machining materials are saved, and maintenance and use are convenient; the whole machine frame is of a frame structure, many hollow-out parts exist, and residues on the rod pieces can be conveniently cleaned and shoveled away. And the height of the mounting frame body can be adjusted by adjusting the position of the positioning nut on the adjusting bolt, so that the motor support meets the construction requirement. The fixing nut and the connecting bolt are arranged on the rack, the position of the positioning bolt in the notch can be adjusted according to needs, and a better connecting effect is formed between the positioning bolt and the mounting rack body.
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Description

Technical Field

[0001] The utility model relates to an integrated frame and belongs to the field of rod surface cleaning equipment. Background Art

[0002] Scaffolding is often needed in construction. Currently, more and more projects are renting scaffolding for construction. When the scaffolding is removed from the site, the surface is often attached with cement, concrete, mortar and other debris, which needs to be cleaned and maintained before it can be used again.

[0003] At present, the scaffolding rods are generally cleaned manually: the operator first screens the scrapped products, then picks, carries and shovels them one by one. This cleaning mode is very inefficient and difficult to meet the cleaning needs, so it is necessary to establish cleaning equipment to meet daily production needs. The working principle of the cleaning equipment is to use a shovel trolley to move back and forth along a fixed track to scrape the surface of the rod to remove the attached debris, so a stable and reliable frame is needed. Utility Model Content

[0004] In view of the problem that the existing scaffolding is inefficient and difficult to meet the needs by manual shoveling, the utility model provides an integrated frame for installing a shovel trolley and a support seat for installing scaffolding rods, which has high stability and reliability and is convenient for cleaning residues.

[0005] In order to solve the above technical problems, the utility model includes the following technical solutions:

[0006] An integrated rack, comprising a frame body and a trolley guide rail;

[0007] The frame body is a frame structure made of steel components;

[0008] Two trolley guide rails arranged in parallel and at intervals are arranged on the upper surface of the frame body. The trolley guide rails are used for the blade trolley to travel and also serve as longitudinal beams of the frame body.

[0009] Furthermore, a motor support and a reducer support are provided on the frame body. The motor support is used to set the motor, and the reducer support is used to set the reducer. The motor and the reducer are driven by a belt, and the reducer drives the scraper trolley to move along the trolley guide rail through a chain.

[0010] Further, the motor support includes a mounting frame, a supporting frame and an adjusting mechanism, the supporting frame is vertically arranged and the bottom is fixed to the bottom of the frame frame, one end of the mounting frame is hinged to the top of the supporting frame, and the other end of the mounting frame is fixed to the bottom of the frame frame through the adjusting mechanism;

[0011] The adjustment mechanism includes an adjusting bolt and two positioning nuts arranged on the adjusting bolt. A notch is arranged at the end of the mounting frame, the adjusting bolt is located in the notch and the bottom of the adjusting bolt is arranged on the frame. The two positioning nuts are respectively arranged above and below the notch to fix the mounting frame to the adjusting bolt.

[0012] Furthermore, a fixing nut is provided on the frame, the fixing nut is welded to the frame, a connecting bolt is provided in the fixing nut, the axis of the connecting bolt is horizontally arranged, the connecting bolt can rotate along the axis, and one end of the adjusting bolt is vertically fixed to the connecting bolt.

[0013] Furthermore, the mounting frame is provided with bolt connection holes for mounting the motor, and the bolt connection holes are waist-shaped holes.

[0014] Furthermore, a dust collecting hopper is arranged on the frame below the trolley guide rail, the ash collecting hopper is arranged with a slope along the direction of the trolley guide rail, and a hole is arranged at the lower end, and an openable hole door is arranged at the hole.

[0015] Furthermore, a dust cover is provided on the trolley guide rail, the bottom of the dust cover is connected to the side of the trolley guide rail, the top covers the upper part of the trolley guide rail and is spaced apart from the upper surface of the trolley guide rail, and the spacing matches the roller height of the scraper trolley.

[0016] Furthermore, the trolley guide rail is made of rectangular steel pipe, and the scraper trolley is buckled on the upper and lower surfaces of the trolley guide rail through two upper and lower spaced smooth rollers, and the upper smooth roller is located between the dust cover and the upper surface of the trolley guide rail.

[0017] Due to the adoption of the above technical solution, the utility model has the following advantages and positive effects compared with the prior art: the trolley guide rail of the integrated frame provided by the utility model can be used for the shovel trolley to travel, and also serves as the longitudinal beam of the frame, with a simple structural design, saving processing materials, and convenient maintenance and use; the overall frame adopts a frame structure with more hollow parts, which is convenient for cleaning the residues on the rod when cleaning the shovel rod. The motor support includes a mounting frame, a support frame and an adjustment mechanism, one end of the mounting frame is hinged to the top of the support frame, and the other end is fixed to the bottom of the frame through the adjustment mechanism, and the adjustment mechanism includes an adjustment bolt and two positioning nuts arranged on the adjustment bolt. By adjusting the position of the positioning nut on the adjustment bolt, the height of the mounting frame can be adjusted, so that the motor support meets the construction requirements. The frame is provided with a fixing nut, which is welded to the frame. The connecting bolt can rotate along the axis in the fixing nut. One end of the adjusting bolt is fixed vertically to the connecting bolt. By rotating the connecting bolt, the position of the positioning bolt in the notch can be adjusted as needed, so that a better connection effect can be formed between the positioning bolt and the mounting frame. The positioning bolt can also be removed from the notch of the mounting frame to achieve rapid installation and removal of the mounting frame. A dust cover is provided on the trolley rail to prevent debris from accumulating on the trolley track. The dust collecting hopper on the frame can collect the scattered scraped debris to the lower end and collect it through the hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of an integrated frame and a scraper trolley in one embodiment of the utility model;

[0019] Figure 2 It is a side view of an integrated frame and a scraper trolley in one embodiment of the utility model;

[0020] Figure 3 A schematic diagram of the structure of a motor support provided in one embodiment of the utility model;

[0021] Figure 4 A schematic diagram of the structure of an ash and dust collecting hopper provided in one embodiment of the utility model;

[0022] Figure 5 The present invention is an overall schematic diagram of a rod cleaning device provided in one embodiment of the present invention.

[0023] The numbers in the figure are as follows:

[0024] 10-frame body; 11-ash and dust collecting hopper; 111-hole opening; 112-hole door;

[0025] 20-trolley guide rail; 21-dust cover;

[0026] 30-motor support; 31-mounting frame; 311-slot; 312-bolt connection hole; 32-support frame; 33-adjustment mechanism; 331-adjustment bolt; 332-positioning nut; 333-fixing nut; 334-connection bolt;

[0027] 40- reducer support;

[0028] 50- Blade trolley;

[0029] 60-support seat;

[0030] 70- rod;

[0031] 80 - first motor; 81 - first reducer; 82 - second motor; 83 - second reducer; 84 - fixture. DETAILED DESCRIPTION

[0032] The integrated rack provided by the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The advantages and features of the present invention will become clearer with the following description. It should be noted that the accompanying drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0033] like Figure 1 As shown, the integrated frame provided in this embodiment includes a frame body 10, a trolley guide rail 20, a motor support 30 and a reducer support 40.

[0034] The frame body 10 is welded with steel components, such as channel steel, I-beam or rectangular steel pipe. Two parallel and spaced trolley rails 20 are arranged on the upper surface, and the trolley rails 20 also serve as longitudinal beams of the frame body 10. The trolley rails 20 are used for the travel of the scraper trolley 50. The scraper trolley 50 includes a traveling mechanism and a scraper arranged on the traveling mechanism for scraping debris on the surface of the scaffolding rod 60. This embodiment does not limit the arrangement of the scraper of the scraper trolley 50.

[0035] The frame body 10 is provided with a motor support 30 and a reducer support 40. The motor support 30 is used to set the motor, and the reducer support 40 is used to set the reducer. The motor drives the scraper trolley 50 to move along the trolley guide rail 20 through the reducer. For example, the motor support 30 includes a mounting frame 31, a support frame 32 and an adjustment mechanism 33. The support frame 32 is vertically arranged and the bottom is fixed to the bottom of the frame body 10. One end of the mounting frame 31 is hinged to the top of the support frame 32, and the other end of the mounting frame 31 is fixed to the bottom of the frame body 10 through the adjustment mechanism 33. The adjustment mechanism 33 includes an adjustment bolt 331 and two positioning nuts 332 arranged on the adjustment bolt 331. A notch 311 is arranged at the end of the mounting frame 31. The adjustment bolt 331 is located in the notch 311 and the bottom of the adjustment bolt 331 is arranged on the frame. The two positioning nuts 332 are respectively arranged above and below the notch 311 to fix the mounting frame 31 to the adjustment bolt 331. By adjusting the position of the positioning nut 332 on the adjusting bolt 331, the height of the mounting frame 31 can be adjusted. The motor and the reducer are connected by a belt, so that the distance between the motor and the reducer is matched. The mounting frame 31 is provided with a bolt connection hole 312 for installing the motor. The bolt connection hole 312 is a waist-shaped hole, which is convenient for the motor to align with the bolt hole of the mounting frame 31. As an example, the mounting frame 31 includes two angle steels arranged at intervals, and a connecting plate connecting the ends of the two angle steels into one body. The connecting plate is provided with a notch, and the notch is open to the outside; the support frame 32 includes two vertical rods arranged at intervals and a horizontal rod connecting the two vertical rods into one body. The vertical rods are made of angle steels, and the angle steel of the mounting frame is hinged to the top of the vertical rods.

[0036] The integrated frame provided in this embodiment has the trolley guide rail 20 serving as the longitudinal beam of the frame, and has a simple structural design, saves processing materials, and is easy to maintain and use; the overall frame adopts a frame structure, and except for the components that constitute the frame, only the trolley guide rail 20 is arranged in the middle, and the remaining parts are hollowed out, so that when cleaning the shovel rod 60, the residues cleaned and shoveled off on the rod 60 can fall directly below, which is easy to be processed in a centralized manner.

[0037] In a specific embodiment, the frame is provided with a fixing nut 333, which is welded to the frame, and a connecting bolt 334 is provided in the fixing nut 333. The axis of the connecting bolt 334 is horizontally arranged, and the connecting bolt 334 can rotate along the axis, and one end of the adjusting bolt 331 is vertically fixed to the connecting bolt 334. When the positioning nut 332 is loosened from the mounting frame body 31, the connecting bolt 334 is rotated to move the positioning bolt 331 out of the notch 311 of the mounting frame body 31, so that the mounting frame body 31 can be quickly installed and removed, and the position of the positioning bolt 331 in the notch 311 can be adjusted as needed, so that a better connection effect is formed between the positioning bolt 331 and the mounting frame body 31.

[0038] In a specific embodiment, a dust collecting hopper 11 is provided on the frame below the trolley guide rail 20. The dust collecting hopper 11 is provided with a slope along the direction of the trolley guide rail 20, and a hole 111 is provided at the lower end, and an openable hole door 112 is provided at the hole 111. Such a setting facilitates the collection of the scattered scraped debris to the lower end and collects it through the hole 111.

[0039] In a specific embodiment, a dust cover 21 is provided on the trolley guide rail 20 to prevent dust and other debris from falling on the trolley guide rail and affecting the movement of the scraper trolley. The distance between the dust cover and the top of the trolley guide rail matches the roller height of the scraper trolley. As an example, the trolley guide rail adopts a rectangular steel pipe, and the scraper trolley is provided with two upper and lower spaced smooth rollers at positions corresponding to each trolley guide rail. The smooth rollers are respectively located on the upper and lower sides of the trolley guide rail, and the upper smooth roller is located between the dust cover and the upper surface of the trolley guide rail. Therefore, the dust cover can also prevent debris from getting stuck in the smooth rollers.

[0040] In a specific embodiment, self-locking casters are provided below the rack frame body 10, and the rack can be moved by the self-locking casters.

[0041] The following is combined with Figures 1 to 4 The rod 60 cleaning device is described as a whole to better understand the frame structure and beneficial effects.

[0042] The rod 60 cleaning device includes an integrated frame, a scraper trolley 50, a support seat 60, a first motor 80, a first reducer 81, a second motor 82, a second reducer 83 and a clamp 84. The scraper trolley 50 is provided with a smooth roller, supported on the trolley guide rail 20, and the two support seats 60 are also snap-fastened to the trolley guide rail 20, and the two ends of the scaffolding rod 60 are placed on the support frame; the first motor 80 is connected to the first reducer 81 through a belt, and the end of the first reducer 81 is connected to the clamp 84, and the clamp 84 clamps the end of the scaffolding rod 60. The first motor 80 can control the rotation of the scaffolding rod 60, and the support seat 60 is provided with a roller group, and through the roller The wheel group is in contact with the scaffolding rod 60 and does not hinder the rotation of the scaffolding rod 60; a shovel is provided on the scraper trolley 50, and the fit between the scraper and the scaffolding rod 60 is adjusted to remove debris on the surface of the scaffolding rod 60; the second motor 82 is connected to the second reducer 83 through a belt, and the second reducer 83 is connected to the scraper trolley 50 through a chain, and the second motor 82 drives the scraper trolley 50 to move along the trolley guide rail 20, thereby cleaning the debris on the surface of the entire scaffolding rod 60. It can be seen that a motor support 30 and a reducer support 40 are provided at the end of the frame body 10 of the frame, which are used to place the first motor 80 and the first reducer 81, and a motor support 30 and a reducer support 40 are provided in the middle or the other end of the frame, which are used to place the second motor 82 and the second reducer 83, and the trolley guide rail 20 is used to support the scraper trolley 50.

[0043] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0044] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. An integrated rack, characterized in that: The frame comprises a frame body and a trolley guide rail; The frame body is a frame structure made of steel components; Two trolley guide rails arranged in parallel and at intervals are arranged on the upper surface of the frame body. The trolley guide rails are used for the blade trolley to travel and also serve as longitudinal beams of the frame body.

2. The integrated frame according to claim 1, characterized in that: The frame body is provided with a motor support and a reducer support, the motor support is used to set the motor, the reducer support is used to set the reducer, the motor and the reducer are driven by a belt, and the reducer drives the scraper trolley to move along the trolley guide rail through a chain.

3. The integrated frame according to claim 2, characterized in that: The motor support comprises a mounting frame, a supporting frame and an adjusting mechanism, wherein the supporting frame is arranged vertically and the bottom is fixed to the bottom of the frame frame, one end of the mounting frame is hinged to the top of the supporting frame, and the other end of the mounting frame is fixed to the bottom of the frame frame through the adjusting mechanism; The adjustment mechanism includes an adjusting bolt and two positioning nuts arranged on the adjusting bolt. A notch is arranged at the end of the mounting frame, the adjusting bolt is located in the notch and the bottom of the adjusting bolt is arranged on the frame. The two positioning nuts are respectively arranged above and below the notch to fix the mounting frame to the adjusting bolt.

4. The integrated frame according to claim 3, characterized in that: The frame is provided with a fixing nut which is welded to the frame. A connecting bolt is provided in the fixing nut. The axis of the connecting bolt is horizontally arranged. The connecting bolt can rotate along the axis. One end of the adjusting bolt is vertically fixed to the connecting bolt.

5. The integrated frame according to claim 3, characterized in that: The mounting frame is provided with bolt connection holes for mounting the motor, and the bolt connection holes are waist-shaped holes.

6. The integrated frame according to claim 3, characterized in that: An ash collecting hopper is arranged on the frame below the trolley guide rail. The ash collecting hopper is arranged with a slope along the trolley guide rail direction, and an opening is arranged at the lower end thereof, and an openable door is arranged at the opening.

7. The integrated frame according to claim 1, characterized in that: A dust cover is arranged on the trolley guide rail, the bottom of the dust cover is connected to the side of the trolley guide rail, the top covers the upper part of the trolley guide rail and is spaced from the upper surface of the trolley guide rail, and the spacing matches the roller height of the scraper trolley.

8. The integrated frame according to claim 7, characterized in that: The trolley guide rail is made of rectangular steel pipe, and the scraper trolley is buckled on the upper and lower surfaces of the trolley guide rail through two upper and lower spaced smooth rollers, and the upper smooth roller is located between the dust cover and the upper surface of the trolley guide rail.