Movable processing workshop
By using buckle brackets and mobile devices in the temporary processing workshop, the workshop is easily disassembled, as well as the problem of fixed site selection and high cost in the temporary processing workshop, reducing transportation costs and improving construction efficiency.
Patent Information
- Application Number
- CN202420671535.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing temporary processing workshop has fixed location selection and small selection range, resulting in high costs, increased transportation costs, and mismatch between waste of capacity and demand during the construction cycle.
Using a buckle bracket as the foundation, a movable processing workshop platform is built and equipped with mobile devices, including longitudinal channel steel, universal wheels, transverse channel steel and winch mechanism, to achieve convenient disassembly, assembly, handling and position adjustment of the workshop, and be able to Quickly adjust the working platform according to changes in building height, and expand the workshop area through splicing units.
It realizes convenient disassembly and assembly and movement of the processing workshop, reduces the transportation cost of finished steel bars, shortens the distance between building materials processing and use, improves construction efficiency and resource utilization, and flexibly responds to changes in construction strength.
Smart Images
Figure CN222350345U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to a processing workshop for engineering construction, in particular to a movable processing workshop, and is particularly suitable for a movable processing workshop for linear engineering. Background Art
[0002] Linear engineering refers to railways, highways, oil and gas pipelines, channels, pipelines, urban integrated pipe networks, transmission lines and cableway projects. Linear engineering projects are characterized by strong professionalism and long fronts. The length is generally more than 1 kilometer. Even if it is divided into sections, it is in units of 500-1000 meters. For this reason, it is necessary to build a temporary processing workshop to carry out on-site forming and processing of steel bars and other building materials. The location of the temporary processing workshop will determine the transportation cost and time of the finished products, so it is generally selected in the middle of the project line. This still has a large cost for the construction sites at both ends, especially in the early stage. The ground in the middle may not be leveled and the road is not accessible, which increases the difficulty of construction and operation of the temporary processing workshop. As for the temporary steel bar processing workshop, it is also difficult to balance the relationship between production capacity and demand.
[0003] The construction intensity of the project showed a dynamic trend of low-high-low throughout the construction period, and the number of workers and steel processing in the temporary steel processing workshop also showed a dynamic trend of small-more-small. For example, the steel processing workshop was invested and constructed according to its maximum production capacity at the beginning, which prolonged the early preparation time, and the low construction intensity in the early stage of the project wasted a large capacity space. Summary of the invention
[0004] The utility model aims to overcome the problems of fixed location and small selection range of existing temporary processing workshops, and to provide a movable processing workshop which is convenient to move, can change positions, saves labor and time, and is conducive to reducing costs.
[0005] The technical solution adopted by the utility model is a movable processing workshop, the main points of which are that the main body of the processing workshop includes a disc-type bracket and a workshop platform, the disc-type bracket is used as a basis, and a workshop platform is built on top of it to form a fixed processing workshop, and there is a moving device matched with the main body. When the main body of the processing workshop needs to be moved, the moving device is placed under the disc-type bracket. The moving device is composed of longitudinal channel steel, universal wheels, transverse channel steel, and a winch. The U-shaped longitudinal channel steel groove is downward, the upper surface of the universal wheel seat is fixed to the inner surface of the longitudinal channel steel groove, the transverse channel steel is fixed to the upper surfaces of the two ends of the longitudinal channel steel, and the winch is fixed to the transverse channel steel.
[0006] The utility model is based on a disc-type bracket, and utilizes its convenience of simple fixation, easy assembly and disassembly, and convenient transportation to make the processing workshop easy to assemble and disassemble, and can quickly adjust the height of the processing workshop working platform according to the height change of the building, and temporarily connect the steel bar processing workshop working platform and the finished steel bar installation platform, so that the finished steel bars can be directly transported manually over a short distance, which can effectively save the cost of hoisting the finished steel bars; and the addition of the mobile device enables the processing workshop to move horizontally and follow up with the construction position of the building, shortening the distance between building material processing and use, saving labor and time, and helping to reduce costs. Since the temporary processing workshop moves with the construction position, the ground leveling and traffic are within the normal construction range, and have no impact on the construction period.
[0007] Further design: The workshop platform is composed of a main keel, a secondary keel, a flat plate, and a guardrail. The main keel is placed longitudinally on the upper surface of the disc-type bracket, the secondary keel is placed horizontally on the upper surface of the main keel, the flat plate is fixed on the upper surface of the secondary keel, and the guardrail is fixed around the flat plate.
[0008] The main keel is made of channel steel and is placed in the inner groove of the U-shaped adjustable top support of the disc-type bracket. The distance between two adjacent main keels is 700-900mm; the secondary keel is made of square wood with a distance of 200-300mm; the flat plate is made of plywood; the guardrail height is 1200mm.
[0009] The shape of the workshop platform described in the utility model is mainly rectangular, the longitudinal length is not less than the transverse length, the main keel is a steel piece to ensure the strength of the upper working platform, and the secondary keel is made of square wood to facilitate the fixing of the flat plate.
[0010] The guardrail is rectangular, with pillars fixed at the four corners and a rain shelter fixed above the pillars. Building a rain shelter is conducive to improving the working environment.
[0011] The rainproof awning is a stretchable rainproof awning, the pillars are fixed in the secondary keel, the lower part is fixed to the crossbar of the guardrail as the vertical pole of the guardrail, the top is fixed with a rainproof awning beam frame with a track, the telescopic fixing frame is fixed with a awning cloth on the top, and a pulley is fixed at the bottom, and the pulley moves in the track of the rainproof awning beam frame with a track. When a large number of goods are received, the upper awning cloth can be opened to facilitate the entry and exit of goods.
[0012] It is equipped with a splicing unit, the composition structure of the splicing unit is the same as that of the main body of the processing workshop, the splicing unit is of the same height as the main body of the processing workshop, and at least one of the width or length is equal to that of the main body of the processing workshop. One set of disc-type brackets is added to the splicing surface of the main body of the processing workshop, and the increased coverage area of the main keel, secondary keel and flat plate is half of the surface of the increased disc-type brackets.
[0013] Since the foundation used in the utility model is a disc-type bracket that is easy to splice, at the beginning of construction, a plan is made in advance according to the trend of the project construction intensity in the entire construction period, and a set of disc-type brackets is added in advance to the splicing direction edge of the movable steel bar processing workshop that is first put into use, and the length of the main keel, secondary keel, and platform is reserved. The specific reserved length is preferably the crossbar length of the half-way disc-type bracket. When necessary, the movable processing workshop that is first put into use can be merged with the splicing unit that is put into use later to achieve the effect of expanding the processing workshop area.
[0014] The guardrail has an opening connected to the staircase, and the height of the upper surface of the staircase is flush with the surface of the slab.
[0015] The advantages of the utility model are: based on the disc-type bracket, it is simple to fix, easy to assemble and disassemble, and easy to carry, so that the processing workshop is easy to assemble and disassemble, and the height of the processing workshop working platform can be quickly adjusted according to the height change of the building. When conditions are sufficient, the steel bar processing workshop working platform and the finished steel bar installation platform can be temporarily connected, and the finished steel bars can be directly transported manually over short distances, which can effectively save the cost of hoisting the finished steel bars; and the addition of the mobile device enables the processing workshop to move horizontally and follow up with the construction position of the building, shortening the distance between building material processing and use, saving labor and time, and helping to reduce costs, and the effect of expanding the processing workshop area can be achieved through splicing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Schematic diagram of the disc buckle bracket structure used in the utility model
[0017] Figure 2 This is the main installation diagram of the processing workshop of the utility model
[0018] Figure 3 This is a schematic diagram of the installation of the main body and mobile device of the processing workshop of the utility model
[0019] Figure 4 This is the installation diagram of the expansion splicing of the utility model
[0020] Figure 5 This is a schematic diagram of height adjustment of the utility model
[0021] Figure 6 Schematic diagram of adding a rainproof canopy to the utility model
[0022] Figure 7 for Figure 6 A zoomed in picture
[0023] Figure 8 This is a schematic diagram of the installation of the disc-type scaffolding (built-in stairs) and the mobile device of the utility model
[0024] Fig. 9Schematic diagram of a disc-type scaffold with a built-in ladder
[0025] Among them: 1. horizontal bar, 2. vertical bar, 3. diagonal bar, 4. adjustable base, 5. U-shaped adjustable top support, 6. disc, 7. oblique wedge, 8. disc-type bracket, 9. main keel, 10. secondary keel, 11. platform, 12. guardrail, 3. mobile device, 131. longitudinal channel steel, 132. universal wheel, 133. transverse channel steel, 14. winch, 15. splicing unit, 16. rainproof shed, 161. rainproof shed beam frame with track, 162. shed cloth, 163. pulley, 164 pillar, 165 telescopic fixing frame 17. disc-type scaffolding with built-in ladder, 171. foot pedal, 172. ladder. Implementation
[0026] The present invention is described in detail below in conjunction with the drawings so that those skilled in the art can better understand the present invention.
[0027] like Figure 1-9 As shown, a movable processing workshop is composed of a processing workshop body and a mobile device. The processing workshop body includes a disc-type bracket and a workshop platform. The disc-type bracket 8 is used as a basis, and a workshop platform is built on it to form a fixed processing workshop. The disc-type bracket 8 is as shown in FIG. Figure 1 As shown, it is composed of a cross bar 1, a vertical bar 2, an inclined bar 3, an adjustable base 4, a U-shaped adjustable top support 5, a disc 6, and an inclined wedge 7, which are purchased parts. It can be seen from the figure that the horizontal plane of the disc-type bracket is composed of four cross bars 1, and the disc 6 is a connection point. The four connections are connected to the adjustable base 4 at the bottom and the vertical bar 2 at the top to form the height upward. The top of the vertical bar 2 is connected to the U-shaped adjustable top support 5 and the cross bar through the disc. The inclined bar 3 is added between the upper and lower cross bars to form the smallest unit of the disc-type bracket 8. The inclined wedge 7 is used for fastening the components connected to the disc. Figure 1 It can be seen that a plurality of discs 6 are fixed to the middle of the vertical pole 2, which are used to increase the overall stability by encrypting the cross bars in the middle when the platform is too heavy.
[0028] like Figure 2As shown, the workshop platform is composed of a main keel 9, a secondary keel 10, a flat plate 11, and a guardrail 12. The shape of the workshop platform is mainly rectangular, and its longitudinal length is not less than the transverse length. The main keel is a steel part to ensure the strength of the upper working platform, and the secondary keel is made of square wood to facilitate the fixation of the flat plate, guardrail, etc. In this example: the main keel 9 is made of channel steel and placed longitudinally in the inner groove of the U-shaped adjustable top support 5 on the upper surface of the disc-type bracket. The spacing between two adjacent main keels is 700-900mm, subject to the spacing of the U-shaped adjustable top support; when the size of the U-shaped adjustable top tray is 150*175*5mm, the main keel is made of 14b# channel steel with a size of 140*60*8mm; the secondary keel is made of 100*100mm square wood, which is placed horizontally on the upper surface of the main keel, and the secondary keel spacing is 200-300mm; the flat plate is made of 1220*2440*25mm plywood, which is fixed to the upper surface of the secondary keel, and the guardrail is fixed on all sides of the flat plate. The vertical rod depth of the guardrail reaches the square wood of the secondary keel (that is, fixed in the secondary keel), the guardrail height is 1200mm, and the guardrail is detachable, especially at the splicing end, it is connected by fixings, which is convenient for disassembly and splicing. Figure 4 The guardrail is rectangular, with pillars fixed at the four corners, and a rain shelter fixed above the pillars. The number of pillars is proportional to the area and weight of the rain shelter. Figure 6 , 7 As shown, the rain shelter 16 is a stretchable rain shelter, the pillar 164 is fixed in the secondary keel 4, the lower part is fixed to the horizontal bar of the guardrail as the vertical bar of the guardrail, and the top is fixed with a rain shelter beam frame 161 with a track, the telescopic fixing frame 165 is fixed with a tent cloth 162 on the top, and a pulley 163 is fixed at the bottom, and the pulley 163 moves in the track of the rain shelter beam frame 161 with a track. Building a rain shelter is conducive to improving the working environment. The guardrail has an opening connected to the stairs, and the height of the upper surface of the stairs is flush with the surface of the flat plate. Figure 8 , 9 As shown, the disc-type scaffolding 17 with built-in ladder is a scaffolding in which the ladder 172 and the footrest 171 are fixed. The disc-type scaffolding 17 with built-in ladder is close to the side of the guardrail, and the guardrail at the connection has an opening to facilitate the entry and exit of personnel.
[0029] like Figure 3 As shown, starting from the stability and rigidity of the temporary processing workshop, the mobile device matched with the main body is only installed when the temporary processing workshop is moved, and the mobile device is placed under the disc-type bracket. The mobile device 13 is composed of a longitudinal channel steel 131, a universal wheel 132, a transverse channel steel 133, and a winch 14. The U-shaped longitudinal channel steel groove is downward, and the upper surface of the universal wheel seat is fixed to the inner surface of the longitudinal channel steel groove. The length of the longitudinal channel steel 131 is greater than the length of the disc-type bracket, and the transverse channel steel is fixed to the upper surface of both ends of the longitudinal channel steel. The winch is fixed to the transverse channel steel. There is also a mobile device matched with it under the disc-type scaffolding with a built-in ladder ( Figure 8).
[0030] Taking advantage of the overall safety and stability of the disc-type bracket, after the work at the previous steel bar processing point is completed, the adjustable base 4 at the bottom of the disc-type bracket is adjusted, and at the same time, the longitudinal channel steel 131 fixed with the universal wheel 132 is placed under the adjustable base, and then the transverse channel steel 133 is fixed to the surface of the two ends of the longitudinal channel steel to increase the rigidity and strength of the mobile device. The movable steel bar processing workshop is moved to the next work surface using the winch fixed on the transverse channel steel.
[0031] The steps for moving the movable steel bar processing workshop are as follows:
[0032] Use the jack as a temporary base to support the lower edge of the lowest crossbar 1 (sweeping rod), and adjust the adjustable bases 4 on both sides of the jack upward;
[0033] Place the longitudinal channel steel 131 with the universal wheel 132 fixed thereon under the adjustable base. The number of longitudinal channel steels can be determined according to the needs. In this figure, they are placed in every other span.
[0034] Lower the jack;
[0035] The transverse channel steels are fixed with bolts at both ends of the longitudinal channel steels to connect the mobile device into a whole;
[0036] A winch 14 is arranged in the moving direction and connected to the end transverse channel steel 133 , and the winch 14 is used to drag the movable steel bar processing workshop as a whole.
[0037] After the movable steel bar processing workshop is moved to the predetermined position, the longitudinal channel steel is moved out by using a jack, and after the adjustable base 4 is lowered and tightened, the jack is withdrawn to resume the processing operation in the processing workshop.
[0038] like Figure 4 As shown, there is a splicing unit 15, and the structure of the splicing unit is the same as that of the main body of the processing workshop, which is based on the disc-type bracket 8, and the main keel 9, the secondary keel 10, the plate 11, and the guardrail 12 are added on the top. The redundant overlapping guardrail 12 is removed, and the guardrail 12 is closed after the assembly is completed (there is an opening at the staircase). The splicing unit is the same height as the main body of the processing workshop, and at least one of the width or length is equal to that of the main body of the processing workshop. A group of disc-type brackets is added to the splicing surface of the main body of the processing workshop, and the added coverage area of the main keel, the secondary keel, and the plate is half of the surface of the added disc-type bracket. In this example, there are two splicing units 15.
[0039] Due to the convenient splicing of the basic disc-type bracket used in the utility model, at the beginning of construction, according to the trend of the project construction intensity in the entire construction period, a set of disc-type brackets is added in advance to the splicing direction edge of the movable steel bar processing workshop that is first put into use, and the length of the main keel, the secondary keel, and the platform is reserved. The specific reserved length is preferably the crossbar length of the half-way disc-type bracket. When necessary, the movable processing workshop that is put into use first can be merged with the splicing unit that is put into use later to achieve the effect of expanding the processing workshop area. Several originally independent movable steel bar processing workshops can also be regarded as an independent functional area of a large steel bar processing workshop, such as the raw material area, the processing area, the finished product area, etc. The advantage of this is that it can flexibly respond to the actual situation of the construction site. For example, when there is no need to put in steel bar raw materials at the previous steel bar processing point, the raw material area can be split and moved to the previous steel bar processing point to store the steel bar raw materials in advance. Or when the finished product area of the previous steel bar processing point has stored enough finished steel bars, the processing area can be moved to the next steel bar processing point to start the preparation work of processing steel bars.
[0040] like Figure 5 As shown, the disc-type bracket 8 itself has the characteristics of simple fixing, easy assembly and disassembly, and convenient transportation. The height of the mobile steel bar processing workshop working platform can be quickly adjusted according to the height changes of the building. When conditions are sufficient, the steel bar processing workshop working platform and the finished steel bar installation platform can be temporarily connected, so that the finished steel bars can be directly transported manually, which can effectively save the cost of hoisting the finished steel bars.
[0041] The remaining parts of the disc-type bracket not described are the same as those in the prior art.
Claims
1. A movable processing workshop, characterized in that: The main body of the processing workshop includes a disc-type bracket and a workshop platform. The disc-type bracket is used as the basis, and a workshop platform is built on top of it to form a fixed processing workshop, and there is a moving device that cooperates with the main body. When the main body of the processing workshop needs to be moved, the moving device is placed under the disc-type bracket. The moving device is composed of longitudinal channel steel, universal wheels, transverse channel steel, and winches. The U-shaped longitudinal channel steel groove is downward, the upper surface of the universal wheel seat is fixed to the inner surface of the longitudinal channel steel groove, the transverse channel steel is fixed to the upper surfaces of both ends of the longitudinal channel steel, and the winch is fixed to the transverse channel steel.
2. A movable processing workshop according to claim 1, characterized in that: The workshop platform is composed of a main keel, a secondary keel, a flat plate and a guardrail. The main keel is placed longitudinally on the upper surface of the disc-type bracket, the secondary keel is placed transversely on the upper surface of the main keel, the flat plate is fixed on the upper surface of the secondary keel, and the guardrail is fixed around the flat plate.
3. A movable processing workshop according to claim 2, characterized in that: The main keel is made of channel steel and is placed in the inner groove of the U-shaped adjustable top support of the disc-type bracket. The distance between two adjacent main keels is 700-900mm; the secondary keel is made of square wood with a distance of 200-300mm; the flat plate is made of plywood; the guardrail height is 1200mm.
4. A movable processing workshop according to claim 2, characterized in that: The guardrail is rectangular, with pillars fixed at the four corners and a rainproof awning fixed above the pillars.
5. A movable processing workshop according to claim 4, characterized in that: The rainproof shed is a stretchable rainproof shed, the pillars are fixed in the secondary keel, the lower part is fixed to the horizontal bar of the guardrail as the vertical bar of the guardrail, and a rainproof shed beam frame with a track is fixed on the top. The shed cloth is fixed on the top of the telescopic fixing frame, and a pulley is fixed on the bottom. The pulley moves in the track of the rainproof shed beam frame with a track.
6. A movable processing workshop according to claim 2, characterized in that: It is equipped with a splicing unit, the composition structure of the splicing unit is the same as that of the main body of the processing workshop, the splicing unit is of the same height as the main body of the processing workshop, and at least one of the width or length is equal to that of the main body of the processing workshop. One set of disc-type brackets is added to the splicing surface of the main body of the processing workshop, and the increased coverage area of the main keel, secondary keel and flat plate is half of the surface of the increased disc-type brackets.
7. A movable processing workshop according to any one of claims 2 to 6, characterized in that: The guardrail has an opening connected to the staircase, and the height of the upper surface of the staircase is flush with the surface of the slab.