Wear-resistant bearing gasket

Through the combined splicing design of inner ring body and outer ring body, combined with positioning components and attachment surfaces, the problems of existing bearing gasket friction damage and integrated design are solved, wear resistance and flexibility are achieved, and replacement costs are reduced and improved service life.

CN222351372UActive Publication Date: 2025-01-14KUNSHAN DONGJIN MASCH TECH CO LTD
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Patent Information

Application Number
CN202420572138.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-24
Publication Date
2025-01-14
Estimated Expiration
2034-03-24

AI Technical Summary

Technical Problem

The existing bearing gaskets are damaged due to excessive friction during use, resulting in short service life. The integrated design leads to high overall replacement costs and are difficult to adapt to the needs of different sizes and pore sizes.

Method used

Adopt a combined splicing design of inner ring body and outer ring body to improve stability and wear resistance by positioning components and attachment surfaces, flexibly assemble gaskets of different sizes and apertures to avoid overall replacement, and use wear-resistant surfaces and rust-proof surfaces to provide protection. .

Benefits of technology

It improves the service life and flexibility of bearing gaskets, reduces replacement costs, realizes adaptability to different needs, and is simple and convenient assembled.

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Abstract

The utility model relates to the technical field of bearing gaskets, and discloses a wear-resistant bearing gasket which comprises an outer ring body and an inner ring body, a mounting groove is formed in the outer ring body, the inner ring body is placed in the mounting groove and matched with the mounting groove, a first inserting groove is formed in the inner ring body, a second inserting groove is formed in the outer ring body, and the first inserting groove is matched with the second inserting groove. The first inserting grooves and the second inserting grooves are distributed in the inner ring body and the outer ring body in a surrounding mode at equal intervals. The inner ring body and the outer ring body are combined and spliced to form the complete gasket, the integrated design of a traditional gasket is correspondingly replaced through the combined mode, the situation that when the gasket of the integrated design is used, once a certain part is damaged, the whole gasket needs to be replaced, and cost is consumed is avoided, and the service life of the gasket is prolonged. And the outer ring bodies with different sizes and the inner ring bodies with different apertures can be selected for flexible assembly, so that the use requirements of different apertures and sizes can be flexibly met, and the use flexibility is high.
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Description

Technical Field

[0001] The present application relates to the technical field of bearing gaskets, and in particular to a wear-resistant bearing gasket. Background Art

[0002] Bearings are an important component in contemporary mechanical equipment. Their main function is to support mechanical rotating bodies, reduce the friction coefficient during their movement, and ensure their rotation accuracy. In the assembly of automotive parts, a large number of bearings are often required. The gap between the half-shaft and the bearing in the mechanical equipment will cause axial deviation and affect normal operation. Therefore, the purpose of adding gaskets to the bearings is to fill these gaps and keep the bearings running normally.

[0003] Patent announcement number CN218510123U discloses an automobile gearbox bearing adjustment gasket. The anti-rust function is achieved by setting an epoxy anti-rust paint layer, an inorganic zinc silicate primer layer and an epoxy iron red paint layer to avoid corrosion caused by environmental factors. The wear-resistant function is achieved by setting a titanium nitride coating, a phenolic resin coating layer and a fluorocarbon coating layer to avoid damage to the adjustment gasket body due to excessive friction, greatly improving the service life of the adjustment gasket body, and solving the problem that the existing gasket does not have the wear-resistant function. When in use, the friction between the gasket and the gear is large, which easily causes damage to the gasket, greatly reducing the service life of the gasket.

[0004] Although the above device solves the problem that the existing gasket does not have the wear-resistant function, it is similar to the existing gasket structure and is an integrated design, which results in the aperture and overall size of the gasket being relatively fixed. Once the gasket is damaged somewhere, the entire gasket needs to be replaced, which is correspondingly not conducive to controlling the cost of use. Utility Model Content

[0005] In order to solve the above-mentioned problems, the present application provides a wear-resistant bearing gasket.

[0006] The wear-resistant bearing gasket provided in this application adopts the following technical solution:

[0007] A wear-resistant bearing gasket comprises an outer ring body and an inner ring body, wherein the outer ring body is provided with an installation groove, the inner ring body is placed inside the installation groove and matches the installation groove, the inner ring body is provided with a first slot, the outer ring body is provided with a second slot, the first slot and the second slot are respectively arranged and distributed on the inner ring body and the outer ring body at equal intervals, the first slot and the second slot are connected, and a positioning component is provided on the outer ring body.

[0008] The positioning assembly includes an insertion strip, which is arranged inside the second slot and extends into the first slot. The insertion strip matches the first slot and the second slot respectively. A first groove is provided on the front side of the outer ring body, and a second groove is provided on the rear side of the outer ring body. A positioning ring is placed inside the first groove and matches the first groove. A threaded positioning rod is fixedly connected to the rear side of the positioning ring. The threaded positioning rods are arranged and distributed on the positioning ring at equal intervals. The threaded positioning rods pass through the outer ring body and the insertion strip respectively. The threaded positioning rod extends into the second groove. A positioning nut is provided inside the second groove. The threaded positioning rod passes through the positioning nut and is threadedly connected to the positioning nut. The front side of the positioning nut fits the inner wall of the second groove.

[0009] By adopting the above technical scheme, a complete gasket is formed by combining and splicing the inner ring body and the outer ring body. Accordingly, the integrated design of the traditional gasket is replaced by a combined method, so as to avoid the situation where the integrated gasket needs to be replaced as a whole once a certain part is damaged during use, which is costly. In addition, the flexible assembly can also select outer ring bodies of different sizes and inner ring bodies of different apertures, so as to flexibly meet the needs of different apertures and sizes, and the use is more flexible.

[0010] Preferably, the outer sides of the outer ring body and the inner ring body are coated with an adhesion surface, the outer sides of the adhesion surface are coated with an anti-rust surface, and the outer sides of the anti-rust surface are coated with a wear-resistant surface.

[0011] By adopting the above technical solution, the rust-proof surface and the wear-resistant surface can provide protection for the inner ring body and the outer ring body.

[0012] Preferably, the attachment surface comprises an epoxy primer layer, and the epoxy primer layer has a thickness of 0.26 mm.

[0013] By adopting the above technical solution, the adhesion surface is conducive to improving the adhesion with the outer surface of the outer ring body and the inner ring body, thereby improving stability.

[0014] Preferably, the anti-rust surface comprises a silane anti-rust paint layer and an amino resin anti-rust paint layer, the amino resin anti-rust paint layer is coated on the outside of the silane anti-rust paint layer, the thickness of the silane anti-rust paint layer is 0.3 mm, and the thickness of the amino resin anti-rust paint layer is 0.25 mm.

[0015] By adopting the above technical solution, the silane anti-rust paint layer can provide acid, alkali and high temperature resistance protection, while the amino resin anti-rust paint layer can further provide corrosion resistance.

[0016] Preferably, the wear-resistant surface comprises a tungsten carbide alloy coating and a high molecular ceramic polymer coating, wherein the high molecular ceramic polymer coating is coated on the outside of the tungsten carbide alloy coating, the tungsten carbide alloy coating has a thickness of 0.4 mm, and the high molecular ceramic polymer coating has a thickness of 0.38 mm.

[0017] By adopting the above technical solution, the tungsten carbide alloy coating and the high molecular ceramic polymer coating are matched, which can effectively improve the wear resistance during use, thereby increasing the service life.

[0018] In summary, this application includes the following beneficial technical effects:

[0019] 1. A wear-resistant bearing gasket is formed by combining and splicing an inner ring body and an outer ring body to form a complete gasket. Accordingly, the integrated design of the traditional gasket is replaced by a combined method, so as to avoid the situation that the integrated gasket needs to be replaced as a whole once a certain part is damaged during use, which is more costly. In addition, the flexible assembly can also select outer ring bodies of different sizes and inner ring bodies of different apertures, so as to flexibly use the gaskets of different apertures and sizes, and the gaskets are more flexible to use.

[0020] 2. A wear-resistant bearing gasket, after placing the inner ring body in the installation groove on the outer ring body, insert the insert strip from the outside of the outer ring body, then put the positioning ring into the first groove, and screw the positioning nut on the end of the threaded positioning rod extending into the second groove to achieve the purpose of tightening the positioning ring. At this time, the assembly is completed. The entire assembly operation process is simple and convenient, which is conducive to the user's quick operation and improves the flexibility during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is a structural breakdown diagram of the utility model;

[0023] Figure 3 It is a schematic diagram of the structure of the outer ring body in the utility model;

[0024] Figure 4 It is a rear view structural diagram of the utility model;

[0025] Figure 5 It is a cross-sectional view of the outer ring body and the inner ring body in the utility model;

[0026] Figure 6 for Figure 5 Enlarged view of point A in .

[0027] Explanation of the accompanying drawings: 1. outer ring body; 2. inner ring body; 3. mounting groove; 4. first slot; 5. second slot; 6. positioning assembly; 61. insert; 62. first groove; 63. second groove; 64. positioning ring; 65. threaded positioning rod; 66. positioning nut; 7. attachment surface; 71. epoxy primer layer; 8. anti-rust surface; 81. silane anti-rust paint layer; 82. amino resin anti-rust paint layer; 9. wear-resistant surface; 91. tungsten carbide alloy coating; 92. polymer ceramic polymer coating. DETAILED DESCRIPTION

[0028] The following is combined with Figure 1-6 This application is described in further detail.

[0029] The present application discloses a wear-resistant bearing gasket. Figure 1-6 A wear-resistant bearing gasket comprises an outer ring body 1 and an inner ring body 2, the outer ring body 1 is provided with a mounting groove 3, the inner ring body 2 is placed inside the mounting groove 3 and matches the mounting groove 3, the inner ring body 2 is provided with a first slot 4, the outer ring body 1 is provided with a second slot 5, the first slot 4 and the second slot 5 are respectively arranged and distributed on the inner ring body 2 and the outer ring body 1 at equal intervals, the first slot 4 and the second slot 5 are connected, and a positioning component 6 is provided on the outer ring body 1.

[0030] The positioning assembly 6 includes an insert 61, which is arranged inside the second slot 5 and extends into the first slot 4. The insert 61 matches the first slot 4 and the second slot 5 respectively. A first groove 62 is provided on the front side of the outer ring body 1, and a second groove 63 is provided on the rear side of the outer ring body 1. A positioning ring 64 is placed inside the first groove 62, and the positioning ring 64 matches the first groove 62. A threaded positioning rod 65 is fixedly connected to the rear side of the positioning ring 64. The threaded positioning rod 65 is arranged and distributed around the positioning ring 64 at equal intervals, and the threaded positioning rod 65 passes through the outer ring body 1 and the insert 61 respectively.

[0031] The threaded positioning rod 65 extends into the interior of the second groove 63, and a positioning nut 66 is provided inside the second groove 63. The threaded positioning rod 65 passes through the positioning nut 66 and is connected to the positioning nut 66 by a thread. The front side of the positioning nut 66 fits against the inner wall of the second groove 63, and the inner ring body 2 and the outer ring body 1 are combined and spliced ​​to form a complete gasket. Accordingly, the integrated design of the traditional gasket is replaced by a combined method, so as to avoid the situation where the integrated gasket needs to be replaced as a whole once a certain part is damaged during use, which is more costly. In addition, the flexible assembly can also select outer ring bodies 1 of different sizes and inner ring bodies 2 of different apertures, so as to flexibly meet the needs of use of different apertures and sizes, and the flexibility of use is relatively high.

[0032] The outer ring body 1 and the inner ring body 2 are coated with an adhesion surface 7 on the outside, and the outer side of the adhesion surface 7 is coated with an anti-rust surface 8, and the outer side of the anti-rust surface 8 is coated with a wear-resistant surface 9. The anti-rust surface 8 and the wear-resistant surface 9 can provide protection for the inner ring body 2 and the outer ring body 1. The adhesion surface 7 includes an epoxy primer layer 71, and the thickness of the epoxy primer layer 71 is 0.26 mm. The adhesion surface 7 is conducive to improving the adhesion with the outer surface of the outer ring body 1 and the inner ring body 2, and improving the stability. The anti-rust surface 8 includes a silane anti-rust paint layer 81 and an amino resin anti-rust paint layer 82. The amino resin anti-rust paint layer 82 is coated on the outside of the silane anti-rust paint layer 81. The thickness of the silane anti-rust paint layer 81 is 0.3 mm, and the thickness of the amino resin anti-rust paint layer 82 is 0.25 mm. The silane anti-rust paint layer 81 can provide acid, alkali and high temperature resistance protection, while the amino resin anti-rust paint layer 82 can further provide corrosion resistance;

[0033] The wear-resistant surface 9 includes a tungsten carbide alloy coating 91 and a high-molecular ceramic polymer coating 92. The high-molecular ceramic polymer coating 92 is coated on the outside of the tungsten carbide alloy coating 91. The thickness of the tungsten carbide alloy coating 91 is 0.4 mm, and the thickness of the high-molecular ceramic polymer coating 92 is 0.38 mm. The tungsten carbide alloy coating 91 and the high-molecular ceramic polymer coating 92 cooperate with each other to effectively improve the wear resistance during use, thereby increasing the service life.

[0034] In actual operation, when the device is used, a complete gasket is formed by combining and splicing the inner ring body 2 and the outer ring body 1. Accordingly, the integrated design of the traditional gasket is replaced by a combined method, so that the integrated gasket is not required to be replaced as a whole when a certain part is damaged during use, which is costly. In addition, the flexible assembly can also select outer ring bodies 1 of different sizes and inner ring bodies 2 of different apertures, so as to flexibly meet the use requirements of different apertures and sizes, and the use flexibility is high.

[0035] After selecting the appropriate inner ring body 2 and outer ring body 1, place the inner ring body 2 in the mounting groove 3 on the outer ring body 1, insert the insert 61 from the outside of the outer ring body 1, and insert the insert 61 into the first slot 4 and the second slot 5 respectively, so as to provide a limit for the inner ring body 2, and then put the positioning ring 64 into the first groove 62, and then the threaded positioning rod 65 passes through the outer ring body 1 and the insert 61 respectively, and the positioning nut 66 is screwed on the end of the threaded positioning rod 65 extending into the second groove 63, so as to achieve the purpose of fastening the positioning ring 64. At this time, the assembly process is completed. The thickness of the positioning nut 66 is less than the thickness of the second groove 63, so it will not affect the subsequent use. The entire assembly operation process is simple and convenient, which is conducive to the user's quick operation and improves the flexibility during use.

[0036] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A wear-resistant bearing gasket, comprising an outer ring body (1) and an inner ring body (2), characterized in that: The outer ring body (1) is provided with a mounting groove (3), the inner ring body (2) is placed inside the mounting groove (3) and matches the mounting groove (3), the inner ring body (2) is provided with a first slot (4), the outer ring body (1) is provided with a second slot (5), the first slot (4) and the second slot (5) are respectively arranged and distributed on the inner ring body (2) and the outer ring body (1) at equal intervals, the first slot (4) and the second slot (5) are connected, and a positioning component (6) is provided on the outer ring body (1); The positioning assembly (6) comprises an inserting strip (61), the inserting strip (61) being arranged inside the second slot (5), the inserting strip (61) extending into the first slot (4), the inserting strip (61) matching the first slot (4) and the second slot (5) respectively, the outer ring body (1) having a first groove (62) on the front side, the outer ring body (1) having a second groove (63) on the rear side, a positioning ring (64) being placed inside the first groove (62), the positioning ring (64) matching the first groove (62), the positioning ring (64) having a rear side A threaded positioning rod (65) is fixedly connected, and the threaded positioning rods (65) are arranged and distributed around the positioning ring (64) at equal intervals. The threaded positioning rods (65) respectively penetrate the outer ring body (1) and the inserting strip (61), and the threaded positioning rod (65) extends into the second groove (63). A positioning nut (66) is arranged inside the second groove (63), and the threaded positioning rod (65) penetrates the positioning nut (66) and is connected to the positioning nut (66) by threading. The front side of the positioning nut (66) is in contact with the inner wall of the second groove (63).

2. The wear-resistant bearing gasket according to claim 1, characterized in that: The outer ring body (1) and the inner ring body (2) are both coated with an adhesion surface (7), the outer side of the adhesion surface (7) is coated with an anti-rust surface (8), and the outer side of the anti-rust surface (8) is coated with a wear-resistant surface (9).

3. The wear-resistant bearing gasket according to claim 2, characterized in that: The attachment surface (7) comprises an epoxy primer layer (71), and the thickness of the epoxy primer layer (71) is 0.26 mm.

4. The wear-resistant bearing gasket according to claim 2, characterized in that: The anti-rust surface (8) comprises a silane anti-rust paint layer (81) and an amino resin anti-rust paint layer (82), wherein the amino resin anti-rust paint layer (82) is coated on the outside of the silane anti-rust paint layer (81), the silane anti-rust paint layer (81) has a thickness of 0.3 mm, and the amino resin anti-rust paint layer (82) has a thickness of 0.25 mm.

5. The wear-resistant bearing gasket according to claim 2, characterized in that: The wear-resistant surface (9) comprises a tungsten carbide alloy coating (91) and a high molecular ceramic polymer coating (92), wherein the high molecular ceramic polymer coating (92) is coated on the outside of the tungsten carbide alloy coating (91), the tungsten carbide alloy coating (91) has a thickness of 0.4 mm, and the high molecular ceramic polymer coating (92) has a thickness of 0.38 mm.

Citation Information

Patent Citations

  • Adjusting shim for automobile gearbox bearing

    CN218510123U