Precise positioning pipeline mounting device

Abstract

A pipeline mounting device capable of achieving accurate positioning comprises a base, a first holding clamp arranged on the base, a second holding clamp capable of rotating relative to the first holding clamp, a first limiting mechanism arranged between the first holding clamp and the base and a second limiting mechanism arranged between the second holding clamp and the base. A mounting groove used for mounting a pipeline is formed between the first holding clamp and the second holding clamp, a first limiting part or a second limiting part which extends outwards and is vertically opposite to the base is formed on the periphery of the first holding clamp and the periphery of the second holding clamp respectively, and the second limiting mechanism is arranged between the second limiting part and the opposite base; one end of the limiting spring is connected with the second limiting part, and the other end is connected with the base; by limiting the structure of the pipeline clamp, the first holding clamp and the second holding clamp which are made of metal materials are matched with the limiting spring, so that the pipeline clamp can adapt to various objects with different shapes and sizes, and the flexibility and adaptability of pipeline installation are improved.

Description

Technical Field

[0001] The utility model belongs to the field of pipeline installation equipment, and in particular relates to a precisely positioned pipeline installation device. Background Art

[0002] A pipeline is a device connected by pipes, pipe connectors and valves for transporting gas, liquid or fluid with solid particles. Pipes are widely used, mainly in water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, hydraulic engineering and various industrial devices. During the use and installation of pipelines, multiple sections of pipes need to be connected; in the pipeline system, the connection and fixation of the pipe ends is one of the key steps. The traditional implementation method mainly relies on manual operation, which has problems such as inaccurate positioning and low efficiency; it needs further improvement. Utility Model Content

[0003] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a pipeline installation device with precise positioning.

[0004] The utility model adopts the following technical solutions:

[0005] A precisely positioned pipeline installation device comprises a base, a first clamp arranged on the base, a second clamp rotatable relative to the first clamp, a first limiting mechanism arranged between the first clamp and the base, and a second limiting mechanism arranged between the second clamp and the base, wherein an installation groove for installing the pipeline is formed between the first clamp and the second clamp, and the first clamp and the second clamp are respectively formed with a first limiting portion or a second limiting portion extending outwardly and opposite to the base up and down on the outer periphery, and the second limiting mechanism is arranged between the second limiting portion and the relative base, and comprises a limiting spring with one end connected to the second limiting portion and the other end connected to the base.

[0006] Furthermore, it also includes a rotating mechanism arranged on the base to connect the first clamp and the second clamp, the lower ends of the first clamp and the second clamp are respectively formed with a first connecting part and a second connecting part extending downward, the first connecting part is formed with a rotating groove extending outward for the second connecting part to be embedded, and the base is formed with a clearance hole for the first connecting part and the second connecting part to extend into.

[0007] Furthermore, the first clamp is rotatably arranged on the base, and a first clearance groove opposite to the first connecting part is formed on the opposite surface of the clearance hole and the first clamp in the outward rotation direction, and a second clearance groove opposite to the second connecting part is formed on the opposite surface of the clearance hole and the second clamp in the outward rotation direction.

[0008] Furthermore, the surface of the giving way hole and the first clamp facing the outward rotation direction abuts against the second clamp, and the surface of the giving way hole and the second clamp facing the outward rotation direction abuts against the first clamp.

[0009] Furthermore, the rotating mechanism includes two rotating seats arranged opposite to each other on both sides of the clearance hole, a rotating hole extending from one rotating seat through the first connecting part and the connecting part to the other rotating seat, and a rotating shaft arranged in the rotating hole.

[0010] Furthermore, the first limiting mechanism includes a limiting rod arranged between the first limiting portion and the relative base and a fixing member for fixing the limiting rod.

[0011] Furthermore, it also includes a calibration plate arranged on the end of the first limiting portion and extending downward to the base, and the calibration mark is arranged on the calibration plate.

[0012] Furthermore, it also includes a locking mechanism arranged between the calibration plate and the first limiting portion, the locking mechanism including a first locking hole arranged on the side of the first limiting portion and extending inward, a second locking hole arranged on the calibration plate opposite to the first locking hole, and a locking bolt passing through the second locking hole and cooperating with the first locking hole.

[0013] Furthermore, the fixing member includes a first fixing screw hole arranged on the first limiting portion opposite to the base, a second fixing screw hole arranged on the base opposite to the first fixing screw hole, an extension hole arranged on the limiting rod opposite to the first fixing screw hole and the second fixing screw hole, and a fixing bolt passing through the second fixing screw hole, the extension hole and cooperating with the first fixing screw hole.

[0014] Furthermore, it also includes a mounting base arranged on the wall and connected to the base.

[0015] It can be seen from the above description of the utility model that, compared with the prior art, the utility model has the following beneficial effects: the utility model limits the structure of the pipe clamp, utilizes the first clamp and the second clamp made of metal material, and cooperates with the limit spring, so that the pipe clamp can adapt to various objects of different shapes and sizes, thereby improving the flexibility and adaptability of pipe installation, and the first clamp and the second clamp have good elasticity and memory, and can quickly return to their original state after being acted upon by external force, thereby ensuring the stability and reliability of the connection; the pipe clamp can be applied to the fixing and connection of various pipes, cables, wire harnesses and other objects, and has a wide range of applicability;

[0016] In addition, a calibration plate with a calibration mark is provided on the first limit part of the first clamp, which cooperates with the visual positioning system of the external device to determine the exact position and posture of the pipeline, and then cooperates with the manipulator to clamp the pipeline between the first clamp and the second clamp to improve the accuracy of pipeline installation, avoid the deviation and instability that may occur in the traditional fixing method, reduce the time and error of manual operation, and improve the connection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The structure of the first embodiment is shown in FIG. Figure 1 ;

[0018] Figure 2 The structure of the first embodiment is shown in FIG. Figure 2 ;

[0019] Figure 3 The structure of the first embodiment is shown in FIG. Figure 3 ;

[0020] Figure 4 The structure of the second embodiment is shown in FIG. Figure 1 ;

[0021] Figure 5 The structure of the second embodiment is shown in FIG. Figure 2 ;

[0022] Figure 6 The structure of the second embodiment is shown in FIG. Figure 3 ;

[0023] Figure 7 The structure of the second embodiment is shown in FIG. Figure 4 ;

[0024] In the figure, 1-base, 2-first clamp, 3-second clamp, 4-first limiting mechanism, 5-second limiting mechanism, 6-rotation mechanism, 7-calibration plate, 8-locking mechanism, 9-mounting seat, 0-mounting slot, 11-yield hole, 12-first yielding slot, 13-second yielding slot, 21-first limiting part, 22-first connecting part, 23-rotation slot, 31-second limiting part, 32-second connecting part, 41-limiting rod, 42-first fixing screw hole, 43-second fixing screw hole, 44-extension hole, 51-limiting spring, 52-first positioning block, 53-second positioning block, 61-rotation seat, 62-rotation hole, 63-rotation shaft, 71-calibration mark, 81-first locking hole, 82-second locking hole. DETAILED DESCRIPTION

[0025] The present invention is further described below through specific implementation methods.

[0026] A precisely positioned pipe clamp comprises a base 1, a first clamp 2 arranged on the base, a second clamp 3 rotatable relative to the first clamp 2, a first limiting mechanism 4 arranged between the first clamp 2 and the base 1, a second limiting mechanism 5 arranged between the second clamp 3 and the base 1, and a rotating mechanism 6 arranged on the base 1 and connecting the first clamp 2 and the second clamp 3. Specifically, an installation groove 0 for installing a pipe is formed between the first clamp 2 and the second clamp 3; further, the first clamp 2 and the second clamp 3 are made of brass material, have good bendability and elasticity, and can ensure the stability and repeated positioning accuracy of the first clamp 2 and the second clamp 3.

[0027] The first clamp 2 includes a first position-limiting portion 21 formed on its outer periphery and extending downwardly and vertically opposite to the base 1 , and a first connecting portion 22 provided at its lower end and extending downwardly.

[0028] The second clamp 3 includes a second limiting portion 31 formed on its outer periphery and extending downwardly and opposite to the base 1 up and down, and a second connecting portion 32 arranged at its lower end and extending downwardly. Specifically, a clearance hole 11 for the first connecting portion 22 and the second connecting portion 32 to extend into is formed on the base 1, and the first connecting portion 22 is formed with a rotating groove 23 extending outwardly from its inner side surface for the second connecting portion 32 to be embedded in.

[0029] The first limiting mechanism 4 is arranged between the first limiting portion 21 and the relative base 1 .

[0030] The second limiting mechanism 5 is arranged between the second limiting portion 31 and the relative base 1, and includes a limiting spring 51 whose one end is connected to the second limiting portion 31 and the other end is connected to the base 1. Through the setting of the limiting spring 51, the second clamp 3 can be rotated relative to the first clamp 2 to clamp the pipe in the installation groove 0; specifically, the bottom surface of the second limiting portion 31 is provided with a first positioning block 52 opposite to the base 1, and the base 1 is provided with a second positioning block 53 opposite to the first positioning block 52. The two ends of the limiting spring 51 are respectively mounted on the first positioning block 52 and the second positioning block 53, and then connected to the base 1 and the second limiting portion 31.

[0031] The rotating mechanism 6 comprises two rotating seats 61 arranged opposite to each other on both sides of the clearance hole 11 , a rotating hole 62 extending from one rotating seat through the first connecting portion to the other rotating seat, and a rotating shaft 63 arranged in the rotating hole 62 .

[0032] In this application, there are two ways to set the first clamp 2 and the base 1, refer to Figures 1 to 3As shown, the first embodiment of the present application, in which the first clamp 2 is rotatably arranged on the base 1, that is, the first clamp 2 and the second clamp 3 can be rotated toward or away from each other to clamp or loosen the pipe; wherein the relative surface of the first clamp 2 in the outward rotation direction and the yield hole 11 abuts against the second clamp 3, and a first yield groove 12 opposite to the first connecting portion 22 is formed; the relative surface of the yield hole 11 and the second clamp 3 in the outward rotation direction abuts against the first clamp 2, and a second yield groove 13 opposite to the second connecting portion 32 is formed; by limiting the matching mode of the yield hole 11 with the first connecting portion 22 and the second connecting portion 32, the first clamp 2 and the second clamp 3 can be rotated within a certain rotation range.

[0033] At the same time, in this embodiment, the structure of the first limiting mechanism 4 is consistent with the structure of the second limiting mechanism 5, so that the first clamp 2 can rotate relative to the second clamp 3 under the action of the first limiting mechanism 4 to cooperate with the second clamp 3 to clamp the pipe in the installation groove 0.

[0034] Reference Figures 4 to 7 As shown, in the second embodiment of the present application, the first clamp 2 is fixed on the base 1, and the second clamp 3 can be rotatably arranged relative to the first clamp 2. In this embodiment, the first limiting mechanism 4 includes a limiting rod 41 arranged between the first limiting portion 21 and the base 1 and a fixing member for fixing the limiting rod 41. The limiting rod 41 is arranged to limit the rotation of the first clamp 2, so that the first clamp 2 is fixed on the base 1; specifically, the fixing member includes a first fixing screw hole 42 arranged on the first limiting portion 21 opposite to the base 1, a second fixing screw hole 43 arranged on the base 1 opposite to the first fixing screw hole 42, an extension hole 44 arranged on the limiting rod 41 opposite to the first fixing screw hole 42 and the second fixing screw hole 43, and a fixing bolt passing through the second fixing screw hole 43, the extension hole 44 and cooperating with the first fixing screw hole 42.

[0035] In this embodiment, the pipe clamp also includes a calibration plate 7 arranged at the end of the first limit portion 21 and extending downward to the base 1, a locking mechanism 8 arranged between the calibration plate 7 and the first limit portion 21, and a mounting seat 9 arranged on the wall and connected to the base 1. Specifically, a calibration mark 71 is arranged on the calibration plate 7. During installation, the installation angle and posture of the pipe are determined by the cooperation between the camera and the calibration mark 71, so that the manipulator can accurately clamp the pipe into the installation groove 0, thereby avoiding deviations and instabilities that may occur in traditional fixing methods. Furthermore, the locking mechanism 8 includes a first locking hole 81 extending inwardly from the side of the first limiting portion 21, a second locking hole 82 arranged on the calibration plate 7 and opposite to the first locking hole 81, and a locking bolt passing through the second locking hole 82 and cooperating with the first locking hole 81. The calibration plate 7 is fixed on the first limiting portion 31 through the cooperation of the locking bolt with the first locking hole 81 and the second locking hole 82, so as to facilitate the cooperation with the visual positioning system composed of a camera and an image processor to accurately determine the installation posture and installation position of the pipeline, thereby improving the installation efficiency and ensuring the installation accuracy.

[0036] The present application limits the structure of the pipe clamp, utilizes the first clamp 2 and the second clamp 3 made of metal material, and cooperates with the limit spring 51, so that the pipe clamp can adapt to various objects of different shapes and sizes, thereby improving the flexibility and adaptability of pipe installation, and the first clamp 2 and the second clamp 3 have good elasticity and memory, and can quickly restore to their original state after being acted upon by external force, thereby ensuring the stability and reliability of the connection; the pipe clamp can be applied to the fixation and connection of various pipes, cables, wire harnesses and other objects, and has wide applicability; in addition, a calibration plate 7 with a calibration mark 71 is provided on the first limit portion 21 of the first clamp 2, and cooperates with the visual positioning system of the external device to determine the exact position and posture of the pipe, and then cooperates with the manipulator to clamp the pipe between the first clamp 2 and the second clamp 3, thereby improving the accuracy of pipe installation, avoiding the deviation and instability that may occur in the traditional fixing method, reducing the time and error of manual operation, and improving the connection efficiency.

[0037] The above description is only a preferred embodiment of the present invention, and therefore cannot be used to limit the scope of implementation of the present invention. That is, equivalent changes and modifications made according to the scope of application of the present invention and the contents of the specification should still fall within the scope covered by the present invention.

Claims

1. A precisely positioned pipeline installation device, characterized in that: The utility model comprises a base, a first clamp arranged on the base, a second clamp rotatable relative to the first clamp, a first limiting mechanism arranged between the first clamp and the base, and a second limiting mechanism arranged between the second clamp and the base, a mounting groove for mounting a pipe is formed between the first clamp and the second clamp, a first limiting portion or a second limiting portion extending outwardly and opposite to the base up and down is formed on the outer periphery of the first clamp and the second clamp respectively, the second limiting mechanism is arranged between the second limiting portion and the relative base, and comprises a limiting spring with one end connected to the second limiting portion and the other end connected to the base.

2. The precise positioning pipeline installation device according to claim 1, characterized in that: It also includes a rotating mechanism arranged on the base to connect the first clamp and the second clamp, the lower ends of the first clamp and the second clamp are respectively formed with a first connecting part and a second connecting part extending downward, the first connecting part is formed with a rotating groove extending outward for the second connecting part to be embedded, and the base is formed with a clearance hole for the first connecting part and the second connecting part to extend into.

3. The precise positioning pipeline installation device according to claim 2, characterized in that: The first clamp is rotatably arranged on the base, and a first clearance groove opposite to the first connecting part is formed on the opposite surface of the clearance hole and the first clamp in the outward rotation direction, and a second clearance groove opposite to the second connecting part is formed on the opposite surface of the clearance hole and the second clamp in the outward rotation direction.

4. The precise positioning pipeline installation device according to claim 3, characterized in that: The opposite surface of the giving way hole and the first clamp in the outward rotation direction abuts against the second clamp, and the opposite surface of the giving way hole and the second clamp in the outward rotation direction abuts against the first clamp.

5. The precise positioning pipeline installation device according to claim 2, characterized in that: The rotating mechanism comprises two rotating seats arranged opposite to each other on both sides of the clearance hole, a rotating hole extending from one rotating seat through the first connecting part and the connecting part to the other rotating seat, and a rotating shaft arranged in the rotating hole.

6. The precise positioning pipeline installation device according to claim 1, characterized in that: The first limiting mechanism includes a limiting rod arranged between the first limiting portion and the relative base and a fixing member for fixing the limiting rod.

7. The precise positioning pipeline installation device according to claim 6, characterized in that: It also includes a calibration plate arranged at the end of the first limiting portion and extending downward to the base, and a calibration mark is arranged on the calibration plate.

8. The precise positioning pipeline installation device according to claim 7, characterized in that: It also includes a locking mechanism arranged between the calibration plate and the first limiting portion, the locking mechanism including a first locking hole arranged on the side of the first limiting portion and extending inward, a second locking hole arranged on the calibration plate opposite to the first locking hole, and a locking bolt passing through the second locking hole and cooperating with the first locking hole.

9. The precise positioning pipeline installation device according to claim 6, characterized in that: The fixing member includes a first fixing screw hole arranged on the first limiting portion opposite to the base, a second fixing screw hole arranged on the base opposite to the first fixing screw hole, an extension hole arranged on the limiting rod opposite to the first fixing screw hole and the second fixing screw hole, and a fixing bolt passing through the second fixing screw hole, the extension hole and cooperating with the first fixing screw hole.

10. The precise positioning pipeline installation device according to claim 6, characterized in that: It also includes a mounting base which is arranged on the wall and connected with the base.

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