Cleaning device for cooling unit

By introducing ultrasonic cleaning and hydraulic toggle structures into the cleaning device of the cooling unit, the problem of incomplete cleaning of rubber balls is solved, efficient cleaning and recycling is achieved, the device life is extended and the maintenance frequency is reduced.

CN222352990UActive Publication Date: 2025-01-14JIANGSU SIMCERE BIOLOGICS CO LTD
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Patent Information

Application Number
CN202421210329.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-14
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing cooling unit cleaning device cannot effectively clean the rubber balls during use, resulting in the accumulation of mixture, increasing the frequency of maintenance, and traditional methods damage the pipelines and heat exchangers.

Method used

A cleaning device for cooling unit including a cleaning structure is designed. By installing a box and an ultrasonic generator in the middle of the ball collecting tube, using a toggle structure driven by hydraulic rods and motors, cleaning is carried out during the movement of the rubber ball, combining ultrasonic waves. The cleaning solution is thoroughly cleaned, and the rubber balls are recovered and recycled through hydraulic rods and chutes.

Benefits of technology

It realizes efficient cleaning of rubber balls, reduces mixture accumulation, extends the service life of the device, improves the cleaning effect and work efficiency, and reduces manual labor and energy consumption.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222352990U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of cooling unit cleaning, in particular to a cleaning device for a cooling unit, which comprises a unit main body, a water outlet pipe and an inlet pipe are connected onto the unit main body, and the middle of the inlet pipe is connected with the output end of a pitching machine through a pitching pipe. The input end of the pitching machine is connected with a ball receiving machine through a ball receiving pipe; the ball collecting machine is connected to the middle of the water outlet pipe; a cleaning structure is installed in the middle of the ball collecting pipe and comprises a box body, the box body is installed in the middle of the ball collecting pipe, an inlet and an outlet are connected to the front wall and the rear wall of the box body respectively, and an ultrasonic generator is installed at the bottom of the inner side of the box body. According to the rubber ball serving machine, the cleaning structure is installed in the middle of the ball receiving pipe, the rubber balls can be cleaned in the moving process, so that the rubber balls entering the ball serving machine are clean and tidy, and the cleaning effect on a mixture is better when the rubber balls are recycled.
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Description

Technical Field

[0001] The utility model relates to the technical field of cooling unit cleaning, and more specifically, to a cooling unit cleaning device. Background Art

[0002] Central air-conditioning chillers are a big energy consumer for any user, so the cooling efficiency of chillers is the most concerned issue for users. Condensers are an important part of chillers, and their heat exchange efficiency directly affects the cooling efficiency of chillers. Although circulating cooling water systems generally use water treatment methods using chemical water stabilizers or electronic processors, when we open the heads of condensers or heat exchangers at any time after running for a period of time, we can see that there is always a layer of slime, scale, rust and other mixtures attached to the inner surface of the tubes. The thermal resistance of this mixture is much greater than the design limit resistance of the central air-conditioning condenser, which reduces the refrigeration efficiency of the chiller and increases energy consumption. The existing traditional method of removing dirt is chemical cleaning and periodic mechanical brushing, which has certain damage to pipelines and heat exchangers.

[0003] In this regard, China applied for patent number: CN201822106772.X, which discloses a rubber ball cleaning device for condenser cooling pipes of steam turbine generator sets, including a distributor, a ball loading chamber, a rubber ball pump, a ball collecting net and a secondary filter screen, the shaft sleeve is rotatably connected to a rotating shaft inside, the surface of the rotating shaft and the inside of the ball collecting net shell are fixedly connected with a grid plate, the bottom side of the surface of the ball collecting net shell is connected to a ball collecting pipe, the surface side of the grid plate and the position of the ball collecting pipe are fixedly connected with a guide plate, the bottom side of the surface of the rotating shaft is fixedly connected with a handle, the direction of the grid plate is consistent with the direction of the water flow, and a locking device is provided between the two sides corresponding to the lock plate and the handle. The utility model relates to the field of rubber ball cleaning technology. The rubber ball cleaning device for condenser cooling pipes of steam turbine generator sets achieves a high rubber ball recovery rate and a locking effect, has a simple structure, is easy to use, reduces manual labor, has a high rubber ball recovery rate, a good cleaning effect, and improves work efficiency.

[0004] The cooling pipe can be cleaned better by setting a rubber ball cleaning device. However, the cleaning device cannot clean the rubber balls during use, so they are collected in the grid plate and put into use again. The surface of the used rubber balls is adhered to the mixture, and when used again, the mixture is brought into the device, causing the mixture to accumulate inside the device, increasing the frequency of maintenance.

[0005] Therefore, in order to solve the above technical problems, the present application proposes a cleaning device for a cooling unit. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model aims to provide a cleaning device for a cooling unit.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A cleaning device for a cooling unit comprises: a unit body, the unit body is connected with a water outlet pipe and an inlet pipe, the middle part of the inlet pipe is connected with the output end of a ball serving machine through a ball serving pipe, and the input end of the ball serving machine is connected with a ball receiving machine through a ball receiving pipe;

[0009] The ball collecting machine is connected to the middle part of the water outlet pipe;

[0010] A cleaning structure is installed in the middle of the ball receiving tube, and the cleaning structure includes a box body, which is installed in the middle section of the ball receiving tube. An inlet and an outlet are respectively connected to the front and rear walls of the box body. An ultrasonic generator is installed at the inner bottom of the box body. A frame body is movably installed on the inner side of the box body. A hydraulic rod is installed on the top surface of the box body. An inclined groove is provided on the inner bottom surface of the frame body, and a sliding groove is provided on the top surface of the frame body.

[0011] Preferably, the cleaning structure is equipped with a toggle structure, which includes a guide frame, the guide frame is fixedly mounted on the top surface of the frame, a movable frame is slidably mounted in the middle of the guide frame, an electric telescopic rod is installed inside the bottom end of the movable frame, the protruding end of the electric telescopic rod is fixedly connected to a toggle rod, a threaded rod is movably mounted on the guide frame via a bearing, and a motor is fixedly mounted on the guide frame.

[0012] Preferably, the ends of the inlet and the outlet are fixedly connected to the two ends of the middle section of the ball receiving tube respectively, and the outlet is located on the upper side of the inlet.

[0013] Preferably, the inner side of the box body is filled with cleaning liquid, and the front and rear side walls of the frame body are respectively in contact with the inner wall of the box body.

[0014] Preferably, the extended end of the hydraulic rod is fixedly connected to the top surface of the frame.

[0015] Preferably, the shifting rod passes through the top surface of the frame via a sliding groove, the threaded rod is threadedly connected to the movable frame, and the output end of the motor is fixedly connected to the threaded rod.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] 1. In the utility model, by connecting a cleaning structure to the middle section of the ball receiving tube, the rubber ball can be cleaned during its movement, so that the rubber ball entering the ball machine is neat and tidy, so that when the rubber ball is recycled, the cleaning effect of the mixture is better. When in use, the rubber ball is sent into the unit body through the ball machine, the ball tube and the inlet pipe. The rubber ball relies on the water pressure difference to scrub the dirt on the inner wall of the heat exchange tube in the unit body. The rubber ball is recovered by the ball receiving machine in the water outlet pipe, and moved to the ball machine through the ball receiving tube. The rubber ball will enter the box through the inlet, the rubber ball will enter the inner side of the frame, and accumulate at the bottom end of the inclined groove. The hydraulic rod can be started to immerse the frame and the rubber ball in the cleaning liquid. The rubber ball can be cleaned by cooperating with the ultrasonic generator. The hydraulic rod can be controlled to raise the frame, and the rubber ball can be driven to enter the ball receiving tube through the outlet so as to be recovered into the ball machine for recycling.

[0018] 2. In the utility model, starting the motor can drive the threaded rod to rotate, and the threaded rod is threadedly connected to the moving frame. The rotation of the threaded rod drives the moving frame to move on the guide frame, and the moving frame drives the lever to move inside the frame through the slide groove, which can move the rubber ball so that the rubber ball is spread in the cleaning liquid. Starting the electric telescopic rod can adjust the upper and lower positions of the lever to push and spread the rubber balls at different positions, thereby improving the cleaning effect of the rubber balls. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0020] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the structural side cross-section of the box body of the utility model;

[0022] Figure 3 It is a schematic side cross-sectional view of the structure of the frame of the utility model;

[0023] Figure 4 It is a schematic diagram of the structural explosion of the mobile rack of the utility model.

[0024] 1. Unit body; 11. Water outlet pipe; 12. Inlet pipe; 13. Ball serving machine; 14. Ball serving pipe; 15. Ball receiving pipe; 16. Ball receiving machine; 2. Cleaning structure; 21. Box; 22. Inlet; 23. Outlet; 24. Ultrasonic generator; 25. Frame; 26. Hydraulic rod; 27. Inclined slot; 28. Slide; 3. Sliding structure; 31. Guide frame; 32. Moving frame; 33. Electric telescopic rod; 34. Sliding rod; 35. Threaded rod; 36. Motor. DETAILED DESCRIPTION

[0025] See also Figure 1-4 , the utility model provides a cooling unit cleaning device embodiment:

[0026] The unit body 1, water outlet pipe 11, inlet pipe 12, ball serving machine 13, ball serving tube 14, ball receiving tube 15, ball receiving machine 16, ultrasonic generator 24, electric telescopic rod 33 and motor 36 used in this application are products that can be directly purchased on the market. Their principles and connection methods are existing technologies well known to those skilled in the art, so they will not be repeated here.

[0027] A cleaning device for a cooling unit comprises: a unit body 1, to which a water outlet pipe 11 and an inlet pipe 12 are connected, the middle of the inlet pipe 12 is connected to the output end of a ball serving machine 13 through a ball serving pipe 14, and the input end of the ball serving machine 13 is connected to a ball receiving machine 16 through a ball receiving pipe 15;

[0028] The ball collecting machine 16 is connected to the middle part of the water outlet pipe 11;

[0029] A cleaning structure 2 is installed in the middle of the ball receiving tube 15. The cleaning structure 2 includes a box 21, which is installed in the middle section of the ball receiving tube 15. An inlet 22 and an outlet 23 are connected to the front and rear walls of the box 21 respectively. An ultrasonic generator 24 is installed at the inner bottom of the box 21. A frame 25 is movably installed inside the box 21. A hydraulic rod 26 is installed on the top surface of the box 21. An inclined groove 27 is provided on the inner bottom surface of the frame 25, and a slide groove 28 is provided on the top surface of the frame 25. By connecting the cleaning structure 2 to the middle section of the ball receiving tube 15, the rubber ball can be cleaned during its movement, so that the rubber ball entering the ball machine 13 is neat, so that when the rubber ball is recycled, the cleaning effect on the mixture is better. When in use, the rubber The balls are sent into the unit body 1 through the ball machine 13, the ball tube 14 and the inlet pipe 12. The rubber balls scrub the dirt on the inner wall of the heat exchange tube in the unit body 1 by means of the water pressure difference. The rubber balls are recovered by the ball collecting machine 16 in the water outlet pipe 11 and moved to the ball machine 13 through the ball collecting pipe 15. The rubber balls enter the box 21 through the inlet 22 and the inner side of the frame 25 and accumulate at the bottom end in the chute 27. The frame 25 and the rubber balls are immersed in the cleaning liquid by starting the hydraulic rod 26. The rubber balls can be cleaned by cooperating with the ultrasonic generator 24. The hydraulic rod 26 is controlled to raise the frame 25, which can drive the rubber balls to enter the ball collecting pipe 15 through the outlet 23 so that they can be recovered into the ball machine 13 for recycling.

[0030] Furthermore, a toggle structure 3 is installed on the cleaning structure 2, and the toggle structure 3 includes a guide frame 31, which is fixedly installed on the top surface of the frame 25, and a movable frame 32 is slidably installed in the middle of the guide frame 31, and an electric telescopic rod 33 is installed inside the bottom end of the movable frame 32, and the protruding end of the electric telescopic rod 33 is fixedly connected with a toggle rod 34, and a threaded rod 35 is movably installed on the guide frame 31 through a bearing, and a motor 36 is fixedly installed on the guide frame 31. When the motor 36 is started, the threaded rod 35 can be driven to rotate, and the threaded rod 35 is threadedly connected to the movable frame 32. The rotation of the threaded rod 35 drives the movable frame 32 to move on the guide frame 31, and the movable frame 32 drives the toggle rod 34 to move inside the frame 25 through the slide groove 28, and the rubber ball can be toggled to make the rubber ball spread in the cleaning liquid, and the electric telescopic rod 33 can be started to adjust the upper and lower positions of the toggle rod 34 to push the rubber balls at different positions to spread, thereby improving the cleaning effect of the rubber balls.

[0031] Furthermore, the ends of the inlet 22 and the outlet 23 are fixedly connected to the two ends of the middle section of the ball receiving tube 15 respectively, and the outlet 23 is located on the upper side of the inlet 22. When the rubber ball moves in the ball receiving tube 15, it can enter the box body 21 through the inlet 22, and enter the ball receiving tube 15 from the box body 21 through the outlet 23, so as to clean the rubber ball in the box body 21.

[0032] Furthermore, the inner side of the box body 21 is filled with cleaning liquid, and the front and rear side walls of the frame body 25 are respectively in contact with the inner wall of the box body 21 , so that the movement of the frame body 25 in the box body 21 will not cause the rubber ball to fall out.

[0033] Furthermore, the extended end of the hydraulic rod 26 is fixedly connected to the top surface of the frame 25, and the hydraulic rod 26 can lower the frame 25 together with the rubber ball into the cleaning liquid to clean the rubber ball.

[0034] Furthermore, the lever 34 passes through the top surface of the frame 25 via the slide groove 28, the threaded rod 35 is threadedly connected to the movable frame 32, the output end of the motor 36 is fixedly connected to the threaded rod 35, the motor 36 provides power for the rotation of the threaded rod 35, and the rotation of the threaded rod 35 can drive the movable frame 32 to move on the guide frame 31.

[0035] The above description is only a preferred embodiment of the utility model and does not limit the utility model in any form. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.

Claims

1. A cleaning device for a cooling unit, comprising: A machine body (1), the machine body (1) being connected with a water outlet pipe (11) and an inlet pipe (12), the middle portion of the inlet pipe (12) being connected to an output end of a ball serving machine (13) via a ball serving pipe (14), and the input end of the ball serving machine (13) being connected to a ball receiving machine (16) via a ball receiving pipe (15); Features: The ball collecting machine (16) is connected to the middle part of the water outlet pipe (11); A cleaning structure (2) is installed in the middle of the ball receiving tube (15), and the cleaning structure (2) comprises a box (21). The box (21) is installed in the middle section of the ball receiving tube (15), and the front and rear walls of the box (21) are respectively connected with an inlet (22) and an outlet (23). An ultrasonic generator (24) is installed at the inner bottom of the box (21), and a frame (25) is movably installed inside the box (21). A hydraulic rod (26) is installed on the top surface of the box (21), and an inclined groove (27) is provided on the inner bottom surface of the frame (25), and a sliding groove (28) is provided on the top surface of the frame (25).

2. A cooling unit cleaning device according to claim 1, characterized in that: The cleaning structure (2) is provided with a toggle structure (3), the toggle structure (3) comprising a guide frame (31), the guide frame (31) being fixedly mounted on the top surface of the frame (25), a movable frame (32) being slidably mounted in the middle of the guide frame (31), an electric telescopic rod (33) being mounted inside the bottom end of the movable frame (32), a toggle rod (34) being fixedly connected to the protruding end of the electric telescopic rod (33), a threaded rod (35) being movably mounted on the guide frame (31) via a bearing, and a motor (36) being fixedly mounted on the guide frame (31).

3. A cooling unit cleaning device according to claim 1, characterized in that: The ends of the inlet (22) and the outlet (23) are respectively fixedly connected to the two ends of the middle section of the ball receiving tube (15), and the outlet (23) is located on the upper side of the inlet (22).

4. A cooling unit cleaning device according to claim 1, characterized in that: The inner side of the box (21) is filled with cleaning liquid, and the front and rear side walls of the frame (25) are respectively in contact with the inner wall of the box (21).

5. A cooling unit cleaning device according to claim 1, characterized in that: The extended end of the hydraulic rod (26) is fixedly connected to the top surface of the frame (25).

6. A cooling unit cleaning device according to claim 2, characterized in that: The shifting rod (34) passes through the top surface of the frame (25) via the sliding groove (28), the threaded rod (35) is threadedly connected to the moving frame (32), and the output end of the motor (36) is fixedly connected to the threaded rod (35).

Citation Information

Patent Citations

  • Rubber ball cleaning device for steam turbine generator unit condenser cooling pipe

    CN209371872U