Intelligent concrete structure monitoring and maintenance system

Through the intelligent concrete structure monitoring and maintenance system, real-time monitoring and automatic repair is used for material storage boxes and sensor components, the problem of inefficiency of traditional monitoring methods is solved, and the stability and safety of concrete structures are improved.

CN222353249UActive Publication Date: 2025-01-14CHINA FIRST METALLURGICAL GROUP

Patent Information

Application Number
CN202421189373.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-14
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

Traditional concrete structure monitoring methods are inefficient and difficult to maintain, and cannot achieve timely monitoring and maintenance in full range, resulting in difficult to ensure the stability of concrete structure.

Method used

Design an intelligent concrete structure monitoring and maintenance system, including storage boxes, sensor components, communication modules and automatic repair systems fixed to the concrete surface, which can monitor the structure status in real time and perform automatic repair, supporting remote control and management.

Benefits of technology

Real-time monitoring and automatic maintenance of concrete structures are realized, monitoring efficiency and structural stability are improved, manual maintenance costs and workload are reduced, and remote monitoring and management are provided, which enhances the safety guarantee of concrete structures.

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Patent Text Reader

Abstract

The utility model discloses an intelligent concrete structure monitoring and maintenance system which comprises a storage box, a sealing cover, a filter screen, a cover opening assembly, a sensor assembly, a first communication module, a power module and a central control module. The multiple storage boxes are fixedly arranged on the surface layer of a concrete structure. The sealing cover is arranged at the bottom of the material storage box and is used for blocking the material outlet; the filter screen is arranged on the outer side of the discharge port to prevent impurities from entering; the cover opening opening assembly is connected with the sealing cover and drives the sealing cover to seal or open the discharging opening. The sensor assembly is arranged at the bottom of the material storage box and used for detecting the corresponding position of the concrete structure and sending a detection numerical value to the first communication module. The first communication module is in communication connection with the central control module. The monitoring and maintenance system is simple to install and easy to maintain, can monitor and maintain the concrete structure in a full range, improves the risk prediction and maintenance effect of the concrete structure, and keeps the stability of the concrete structure.
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Description

Technical Field

[0001] The embodiments of the utility model belong to the technical field of concrete structure monitoring, and more specifically, relate to an intelligent concrete structure monitoring and maintenance system. Background Art

[0002] Concrete structures play an important role in civil engineering. However, due to factors such as concrete aging and environmental erosion, concrete structures have problems such as cracking and corrosion, which require timely monitoring and maintenance. Traditional monitoring methods usually rely on manual inspections, which are inefficient and prone to omissions. Therefore, an intelligent monitoring and maintenance system is urgently needed.

[0003] In the prior art, patent CN108802348A: A reinforced concrete structure durability monitoring data acquisition device provides a device for collecting and monitoring various data of reinforced concrete structures. It can not only collect data from multiple and different areas, but also ensure the flexibility, reliability and real-time performance of the device, and is easy to install and maintain. However, real-time monitoring of concrete requires the WSN node to be buried in the concrete, and the battery cannot be replaced later, so the service life is short.

[0004] Therefore, at this stage, there is an urgent need for an intelligent concrete structure monitoring and maintenance system, which is simple to install and easy to maintain, can perform full-range monitoring and maintenance of concrete structures, improve the risk prediction and maintenance effects of concrete structures, and maintain the stability of concrete structures. Summary of the invention

[0005] In view of the problems of complex installation and difficult maintenance of the monitoring system in the prior art, the utility model provides an intelligent concrete structure monitoring and maintenance system to solve such problems.

[0006] In order to achieve the above-mentioned purpose, the utility model provides an intelligent concrete structure monitoring and maintenance system, including a storage box fixedly arranged on the surface of the concrete structure, which is provided with multiple boxes to cover the surface of the concrete structure; a sealing cover arranged at the bottom of the storage box to seal the discharge port arranged at the bottom of the storage box; a cover opening component connected to the sealing cover at one end, which is located in the storage box and drives the sealing cover to seal or open the discharge port through a telescopic action; a sensor component arranged at the bottom of the storage box to detect the corresponding part of the concrete structure and send the detection value to a first communication module; a central control module communicatively connected to the first communication module, which determines the presence of cracks or corrosion at the corresponding part of the concrete structure according to the detection value of the sensor component, controls the cover opening component in the corresponding storage box to retract, drives the sealing cover inward to open the discharge port, and the repair liquid flows out from the discharge port to repair the damaged part.

[0007] Furthermore, the material storage box is made of polyvinyl chloride material, and a roughened layer is provided on the bottom.

[0008] Furthermore, a smooth layer is provided on the outer side of the sealing cover.

[0009] Furthermore, a filling cover is provided on the top of the material storage box, in which a liquid level sensor is provided, and the liquid level sensor is communicatively connected to the first communication module.

[0010] Furthermore, a filter screen is provided on the inner circumference of the discharge port, and the filter screen is a tubular structure, the inner diameter of which is adapted to the sealing cover, and the length of which is greater than the displacement stroke of the sealing cover.

[0011] Furthermore, it is characterized in that the sensor assembly includes a temperature sensor, a humidity sensor and a stress sensor.

[0012] Furthermore, it also includes a power supply module, which is electrically connected to other power-consuming functional units to provide power to other power-consuming functional units.

[0013] Furthermore, it also includes a data storage module, a human-computer interaction unit and an early warning device which are communicatively connected to the central control unit; the data storage module can save the data detected by the sensor assembly; the human-computer interaction unit provides a human-computer interaction interface for engineering personnel; and the early warning device can provide sound and light warnings.

[0014] Furthermore, it also includes a second communication module and a remote control unit. The second communication module is connected to the central control module for communication and converts the received central control module signal into a wireless signal and sends it to the remote control unit.

[0015] In general, the above technical solutions conceived by the utility model can achieve the following beneficial effects compared with the prior art:

[0016] (1) The monitoring and maintenance system of the utility model can monitor the status of the concrete structure in real time, discover problems in time and take measures to avoid accidents through the cooperation between the sensor component, the first communication module, the second communication module, the human-computer interaction unit, the remote control unit and the central control module; it is simple to install and easy to maintain, solves the problem of low efficiency of traditional manual inspection and monitoring, improves the failure resistance of the concrete structure during monitoring and maintains the stability of the concrete structure, and has strong practicality.

[0017] (2) The monitoring and maintenance system of the present invention uses an intelligent algorithm to analyze the monitoring data, achieving the technical effect of accurately judging the health status of the structure and providing early warning, thereby effectively avoiding unexpected losses.

[0018] (3) The monitoring and maintenance system of the utility model has an automatic maintenance function, achieving the technical effect of reducing the cost and workload of manual maintenance.

[0019] (4) The monitoring and maintenance system of the utility model supports remote monitoring and management, achieving the technical effect of facilitating engineering personnel to understand the structural status in real time and improving management efficiency; it has important application prospects and commercial value in the field of civil engineering, and is expected to provide reliable protection for the safe operation of concrete structures. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural schematic diagram of an intelligent concrete structure monitoring and maintenance system according to an embodiment of the utility model;

[0021] Figure 2 This is a functional block diagram of the monitoring and maintenance system according to an embodiment of the utility model.

[0022] In all the drawings, the same reference numerals represent the same technical features, specifically: 1-storage box, 2-sealing cover, 3-filter, 4-lid opening assembly, 5-sensor assembly, 6-first communication module, 7-power module. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. In addition, the technical features involved in each embodiment of the utility model described below can be combined with each other as long as they do not conflict with each other.

[0024] like Figure 1-2As shown, the utility model provides an intelligent concrete structure monitoring and maintenance system, including a storage box 1, a sealing cover 2, a filter 3, a cover opening component 4, a sensor component 5, a first communication module 6, a power module 7 and a central control module. The storage box 1 is provided with multiple, fixedly arranged on the surface of the concrete structure, and covers the surface of the concrete structure; the sealing cover 2 is arranged at the bottom of the storage box 1, and blocks the discharge port provided at the bottom of the storage box 1; the filter 3 is arranged outside the discharge port, located in the storage box 1, to prevent debris from entering the storage box 1; one end of the cover opening component 4 is connected to the sealing cover 2, which can perform a telescopic action to drive the sealing cover 2 to block or open the discharge port. The sensor component 5 is provided with multiple groups, which are respectively arranged at the bottom of the corresponding storage box 1, detect the corresponding part of the concrete structure, and send the detection value to the first communication module 6. The first communication module 6 can perform digital-to-analog signal conversion, and it is connected to the central control module for communication, and transmits the collected detection value to the central control module. When the monitoring and maintenance system of the utility model is in operation, the central control module determines the presence of cracks or corrosion at the corresponding part of the concrete structure according to the detection value of the sensor component 5, controls the corresponding cover opening component 4 in the storage box 1 to retract, drives the sealing cover 2 inward to open the discharge port, and the repair liquid flows out from the discharge port to repair the damaged part. After the corresponding amount of repair liquid flows out, the central control module controls the cover opening component 4 to push the sealing cover 2 to move outward to block the discharge port, and completes the repair operation. The monitoring and maintenance system of the utility model is simple to install and easy to maintain, and can perform full-range monitoring and maintenance of concrete structures, improve the risk prediction and maintenance effect of concrete structures, and maintain the stability of concrete structures.

[0025] like Figure 1As shown, the storage box 1 is provided with a cavity for storing repair fluid, and it is provided with multiple groups, which are arranged according to the needs of the weak parts of the concrete structure, and the corresponding surface is coated. The storage box 1 is made of polyvinyl chloride material, which is light in weight, corrosion-resistant, sun-proof and low in cost. When performing a fixing operation, the storage box 1 can be embedded in the surface of the concrete structure when pouring concrete. Due to its light weight, it is firmly connected with the surface of the concrete structure after the concrete is solidified and formed, and will not fall off. Further, the bottom of the storage box 1 is also provided with a roughening layer, which can improve the bonding strength with the concrete. Further, in order to prevent the sealing cover 2 from being too firmly bonded to the concrete and unable to be opened, a smooth surface layer is provided on the outside of the sealing cover 2, and a release agent is sprayed on the smooth surface layer. After the concrete is solidified, the cover opening component 4 performs a contraction action, which can easily drive the sealing cover 2 to separate from the concrete surface. Preferably, in order to facilitate the later replenishment of the repair liquid, the top of the storage box 1 is also provided with a filling cover, and the repair liquid can be injected into the storage box 1 by opening the filling cover. Furthermore, in order to accurately discharge the repair liquid to repair the damaged part and display the level height for later filling, the storage box 1 is also provided with a liquid level sensor, and the liquid level sensor is connected to the first communication module 6 for communication, and transmits the detected liquid level value to the central control module through the first communication module 6. Furthermore, the storage box 1 is also provided with an identification layer, which can mark the position and serial number of the storage box 1, so that the operator can quickly find the storage box 1 at the corresponding position for inspection and filling of the repair liquid.

[0026] In order to prevent the particle impurities at the damaged part from entering the material storage box 1 when the sealing cover 2 is opened, a filter screen 3 is provided on the inner circumference of the discharge port to block the particle impurities. The filter screen 3 is a tubular structure, and its inner diameter is adapted to the sealing cover 2, and its length is greater than the displacement stroke of the sealing cover 2.

[0027] In the embodiment of the utility model, the sensor assembly 5 is provided with multiple groups to detect different parts of the concrete structure, including temperature sensors, humidity sensors and stress sensors, which are respectively used to detect the temperature change, humidity change and stress change of the concrete structure; the sensor assembly 5 at different positions sends the detection information to the central control module through the first communication module 6, which can quickly determine whether there is damage on the concrete structure and the location of the damage. The sensor assembly 5 is arranged at the bottom of the storage box 1, which is placed in the concrete structure when pouring concrete, and the sensor data line is left out to connect with the first communication module. The damage information is detected by the sensor assembly 5 correspondingly arranged at the bottom of the storage box 1. The central control module can accurately control the repair liquid at the corresponding storage box 1 to automatically repair the damaged part.

[0028] In the embodiment of the utility model, the power supply module 7 is electrically connected to other power-consuming functional units to provide electrical energy for the other power-consuming functional units.

[0029] like Figure 2As shown, the monitoring and maintenance system of the embodiment of the utility model also includes a data storage module, a human-computer interaction unit and an early warning device which are communicatively connected to the central control unit.

[0030] The data storage module can save the data detected by the sensor assembly 5, and through the changes in historical data, it can be pre-determined that corresponding parts of the concrete structure will be damaged, and the inspection and maintenance personnel can be prompted with the key maintenance locations of the concrete structure.

[0031] The human-machine interaction unit can provide a human-machine interaction interface, and inspection and maintenance personnel can view the status of each position of the concrete structure through the human-machine interaction unit.

[0032] The early warning device can provide sound and light warnings, so that inspection and maintenance personnel can quickly inspect and repair damaged parts of the concrete structure.

[0033] Furthermore, the monitoring and maintenance system of the embodiment of the utility model also includes a second communication module and a remote control unit; the second communication module is communicatively connected to the central control module, converts the received central control module signal into a wireless signal and sends it to the remote control unit, so that engineering personnel can monitor the status of the concrete structure in real time through the remote control unit and perform remote operations.

[0034] The monitoring and maintenance system of the utility model can monitor the status of the concrete structure in real time, discover problems in time and take measures to avoid accidents through the cooperation between the sensor component 5, the first communication module 6, the second communication module, the human-computer interaction unit, the remote control unit and the central control module; it solves the problem of low efficiency of traditional manual inspection and monitoring, improves the failure resistance of the concrete structure in the monitoring process and maintains the stability of the concrete structure, and has strong practicality.

[0035] The monitoring and maintenance system of the utility model adopts an intelligent algorithm to analyze the monitoring data, thereby achieving the technical effect of accurately judging the health status of the structure and providing early warning, thereby effectively avoiding unexpected losses.

[0036] The monitoring and maintenance system of the utility model has an automatic maintenance function, achieving the technical effect of reducing the cost and workload of manual maintenance.

[0037] The monitoring and maintenance system of the utility model supports remote monitoring and management, achieves the technical effect of facilitating engineering personnel to understand the structural status in real time, and improves management efficiency; it has important application prospects and commercial value in the field of civil engineering, and is expected to provide reliable protection for the safe operation of concrete structures.

[0038] It will be easily understood by those skilled in the art that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An intelligent concrete structure monitoring and maintenance system, characterized in that: include: A material storage box (1) is fixedly arranged on the surface of the concrete structure, and a plurality of storage boxes (1) are provided to cover the surface of the concrete structure; A sealing cover (2) provided at the bottom of the material storage box (1) is used to seal a material outlet provided at the bottom of the material storage box (1); A cover opening assembly (4) connected to the sealing cover (2) at one end, located in the material storage box (1), and driving the sealing cover (2) to seal or open the material outlet through a telescopic action; A sensor assembly (5) arranged at the bottom of the material storage box (1) detects the corresponding part of the concrete structure and sends the detected value to the first communication module (6); The central control module is connected to the first communication module (6) for communication, and determines the presence of cracks or corrosion at the corresponding part of the concrete structure based on the detection value of the sensor component (5), and controls the cover opening component (4) in the corresponding storage box (1) to retract, thereby driving the sealing cover (2) inward to open the discharge port, and the repair liquid flows out from the discharge port to repair the damaged part.

2. The intelligent concrete structure monitoring and maintenance system according to claim 1 is characterized in that: The material storage box (1) is made of polyvinyl chloride material, and a roughened layer is provided on the bottom thereof.

3. The intelligent concrete structure monitoring and maintenance system according to claim 1 is characterized in that: The outer side of the sealing cover (2) is provided with a smooth surface layer.

4. The intelligent concrete structure monitoring and maintenance system according to claim 1 is characterized in that: The top of the material storage box (1) is also provided with a material injection cover, in which a liquid level sensor is arranged, and the liquid level sensor is communicatively connected to the first communication module (6).

5. An intelligent concrete structure monitoring and maintenance system according to any one of claims 1 to 4, characterized in that: A filter screen (3) is provided on the inner circumference of the discharge port. The filter screen (3) is a tubular structure, the inner diameter of which is adapted to the sealing cover (2), and the length of which is greater than the displacement stroke of the sealing cover (2).

6. An intelligent concrete structure monitoring and maintenance system according to any one of claims 1 to 4, characterized in that: The sensor assembly (5) comprises a temperature sensor, a humidity sensor and a stress sensor.

7. An intelligent concrete structure monitoring and maintenance system according to any one of claims 1 to 4, characterized in that: It also includes a power supply module (7), which is electrically connected to other power-consuming functional units to provide electrical energy to the other power-consuming functional units.

8. An intelligent concrete structure monitoring and maintenance system according to any one of claims 1 to 4, characterized in that: It also includes a data storage module, a human-machine interaction unit and an early warning device which are communicatively connected to the central control unit; the data storage module can save the data detected by the sensor assembly (5); the human-machine interaction unit provides a human-machine interaction interface for engineering personnel; and the early warning device can provide sound and light warnings.

9. An intelligent concrete structure monitoring and maintenance system according to any one of claims 1 to 4, characterized in that: It also includes a second communication module and a remote control unit. The second communication module is connected to the central control module for communication and converts the received central control module signal into a wireless signal and sends it to the remote control unit.

Citation Information

Patent Citations

  • Acquisition device for durability monitoring data of reinforced concrete structures

    CN108802348A

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