Novel mortar sampling machine

By designing a new mortar sampler, quantitative mortar extraction is achieved using spiral blades and shifting mechanisms, the problem of difficulty in controlling sampling volume in the prior art is solved, material waste is reduced and production efficiency is improved.

CN222353577UActive Publication Date: 2025-01-14YICHANG YALIT BUILDING MATERIALS TECH DEV CO LTD
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Patent Information

Application Number
CN202420501420.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-01-14
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

The existing mortar sampling method cannot effectively control the sampling volume, resulting in waste of materials and increased production costs, and too small sampling volume may affect quality control.

Method used

A new mortar sampling machine was designed, using a vertically arranged cylinder and transmission shaft, with spiral blades and sampling box, and the capacity and position of the sampling box are adjusted through the displacement mechanism and the disassembly mechanism to achieve quantitative and large amounts of mortar. extract.

Benefits of technology

Quantitative extraction of mortar is achieved, reducing material waste, improving production efficiency, and facilitating experimental testing to meet the sampling volume of different needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The novel mortar sampling machine comprises a vertically arranged cylinder, the top of the cylinder is rotationally connected with a transmission shaft which penetrates into the cylinder and extends downwards, a spiral blade is arranged on the transmission shaft, a sampling box is arranged above the right side of the cylinder, a feeding port is formed in the upper end of the left side of the sampling box, and a discharging port is formed in the lower end of the left side of the sampling box. A discharging hopper extending into the feeding port is arranged at the upper end of the right side of the cylinder, the cylinder and the sampling box are provided with a conveniently-disassembled mechanism, a telescopic plate is horizontally arranged in the sampling box, and a shifting mechanism is arranged between the sampling box and the telescopic plate; the convenient-to-disassemble mechanism comprises a rectangular groove, a spring, a connecting plate, a concave groove, a disc, a rectangular block and a round rod, the front side and the rear side of the cylinder are each provided with a connecting plate with one end extending towards the right, the sampling box is located between the two connecting plates, and the novel mortar sampling machine has the advantage of quantitatively and largely extracting mortar.
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Description

Technical Field

[0001] The utility model relates to the technical field of mortar sampling, in particular to a novel mortar sampling machine. Background Art

[0002] Mortar is a viscous substance mixed with water, cement, sand and other additives. It is used to bond and fill the gaps between building materials, such as bricks and stones. Mortar is often used in construction projects to fix and connect masonry structures, and plays a role in reinforcement and waterproofing. Depending on the required engineering environment, the formula and use of mortar will also vary.

[0003] During the production process of mortar, in order to conduct quality inspection and ensure the quality of construction, it is usually necessary to use sampling equipment to sample the mortar. The existing mortar sampling method usually uses a cylindrical steel pipe, which is inserted into the mortar mixture and then lifted by hand to take the mortar out of the pipe for laboratory testing. In this way, the amount of extracted mortar cannot be controlled. If the amount is too large, it will lead to waste of mortar materials and increase production costs. On the contrary, if the sampling amount is too small, it may not meet the needs of experimental testing and affect quality control.

[0004] Therefore, a new type of mortar sampling machine is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a novel mortar sampling machine to solve the above problems.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] A new type of mortar sampling machine comprises a vertically arranged cylinder, the top of the cylinder is rotatably connected to a transmission shaft which penetrates into the interior and extends downward, the transmission shaft is provided with spiral blades, a sampling box is provided above the right side of the cylinder, a feed port is provided at the upper end of the left side of the sampling box, a discharge hopper extending to the interior of the feed port is provided at the upper end of the right side of the cylinder, a disassembly mechanism is provided for the cylinder and the sampling box, a telescopic plate is horizontally provided inside the sampling box, and a shifting mechanism is provided between the sampling box and the telescopic plate.

[0008] Preferably, the easy-to-disassemble mechanism includes a rectangular groove, a spring, a connecting plate, a concave groove, a disc, a rectangular block and a round rod. The front and rear sides of the cylinder are each provided with a connecting plate with one end extending to the right. The sampling box is located between the two connecting plates. The front and rear sides of the left side of the sampling box are each provided with a plurality of vertically distributed concave grooves connected to the outside. Rectangular grooves are provided on opposite sides of the front and rear concave grooves. Rectangular blocks are provided inside the front and rear rectangular grooves. Round rods passing through the connecting plate on the same side are provided on opposite sides of the front and rear rectangular blocks. A disc is provided at one end of the round rod passing through the connecting plate. A spring is sleeved on the round rod, whose two ends are connected to the outside of the disc and the outside of the connecting plate.

[0009] Preferably, a pressing plate is vertically provided on the opposite sides of the two connecting plates, and the outer sides of the pressing plates are connected to the disc on the same side.

[0010] Preferably, the shifting mechanism includes a threaded shaft, a frame and a threaded through hole. The bottom of the sampling box is provided with a concave-shaped frame, and the bottom of the frame is provided with a threaded through hole. The bottom of the telescopic plate is rotatably connected to a threaded shaft that penetrates to the bottom of the sampling box and passes through the threaded through hole. The threaded shaft is threadedly connected to the threaded through hole, and one end of the threaded shaft passing through the threaded through hole is T-shaped.

[0011] Preferably, a motor is provided at the top of the cylinder, and the output shaft of the motor is coaxially connected to the upper end of the transmission shaft.

[0012] Preferably, a fixing frame is provided below the cylinder, the fixing frame is in a concave shape and both ends of the fixing frame are connected to the outer side of the cylinder, and the lower end of the transmission shaft is rotatably connected to the bottom of the fixing frame.

[0013] Preferably, a transverse plate is horizontally provided above the cylinder, and a plurality of connecting rods are fixedly connected between the cylinder and the transverse plate.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the telescopic plate is driven to move through the shifting mechanism to adjust the capacity of the sampling box for storing mortar, and the transmission shaft is rotated to drive the spiral blade to rotate. During this process, an axial propulsion force is generated along the transmission shaft to transport the mortar from the discharge hopper to the sampling box, thereby extracting the mortar quantitatively, and the sampling box can be quickly disassembled through the convenient disassembly mechanism for testing, and then the discharge hopper leaks out, and there is no limiting effect of the sampling box, so more mortar can be extracted according to demand. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings further illustrate the present invention, but the contents in the accompanying drawings do not constitute any limitation to the present invention.

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1;

[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;

[0018] Figure 3 It is a partially cutaway stereoscopic view of the utility model;

[0019] Figure 4 It is a partial sectional exploded view of the utility model.

[0020] In the attached figure: 1. Cylinder; 2. Transmission shaft; 3. Spiral blade; 4. Sampling box; 5. Feed port; 6. Discharge hopper; 71. Rectangular groove; 72. Spring; 73. Connecting plate; 74. Concave groove; 75. Disc; 76. Rectangular block; 77. Round rod; 8. Telescopic plate; 91. Threaded shaft; 92. Frame; 93. Threaded through hole; 10. Press plate; 11. Motor; 12. Fixing frame; 13. Horizontal plate; 14. Connecting rod. DETAILED DESCRIPTION

[0021] The following describes the embodiments of the utility model in detail, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model. In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, and "several" means one or more, unless otherwise clearly and specifically defined.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0024] The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are merely examples, and the purpose is not to limit the utility model. In addition, the utility model may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the utility model provides various specific examples of processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.

[0025] In this embodiment, Figure 1-4 A new type of mortar sampling machine is given. The utility model comprises a vertically arranged cylinder 1. The top of the cylinder 1 is rotatably connected to a transmission shaft 2 which penetrates into the interior and extends downward. The transmission shaft 2 is provided with a spiral blade 3. A sampling box 4 is provided above the right side of the cylinder 1. A feed port 5 is provided at the upper end of the left side of the sampling box 4. A discharge hopper 6 extending to the inside of the feed port 5 is provided at the upper end of the right side of the cylinder 1. A disassembly mechanism is provided for the cylinder 1 and the sampling box 4. A telescopic plate 8 is horizontally provided inside the sampling box 4. A shifting mechanism is provided between the sampling box 4 and the telescopic plate 8.

[0026] In this embodiment, the transmission shaft 2 is rotated to drive the spiral blade 3 to rotate. In this process, an axial propulsion force is generated along the transmission shaft 2, and the mortar is transported to the cylinder 1, and then discharged into the sampling box 4 from the discharge hopper 6. At the same time, the telescopic plate 8 is driven to move by the shifting mechanism to control the amount of mortar stored in the sampling box 4, so as to quantitatively extract the mortar. The sampling box 4 can be disassembled by the convenient disassembly mechanism for testing. At the same time, the discharge hopper 6 leaks out, and if it is extracted later, a large amount of mortar can be extracted.

[0027] Preferably, as another embodiment of the utility model, the easy disassembly mechanism includes a rectangular groove 71, a spring 72, a connecting plate 73, a concave groove 74, a disc 75, a rectangular block 76 and a round rod 77. A connecting plate 73 with one end extending to the right is provided on the front and rear sides of the cylinder 1. The sampling box 4 is located between the two connecting plates 73. A plurality of vertically distributed concave grooves 74 connected to the outside are provided on the front and rear sides of the left side of the sampling box 4. Rectangular grooves 71 are provided on the opposite sides of the front and rear concave grooves 74. Rectangular blocks 76 are provided inside the front and rear rectangular grooves 71. Round rods 77 penetrating the connecting plate 73 on the same side are provided on the opposite sides of the front and rear rectangular blocks 76. A disc 75 is provided at one end of the connecting plate 73. A spring 72 whose two ends are connected to the outside of the disc 75 and the outside of the connecting plate 73 is sleeved on the round rod 77. Press plates 10 are vertically provided on the opposite sides of the two connecting plates 73. The outsides of the press plates 10 are connected to the disc 75 on the same side.

[0028] It should be noted that the spring 72 is in a state of storing force, and pressing the buttons 10 on both sides can drive the disc 75 and the round rod 77 to move toward the middle. In this process, the extrusion between the disc 75 and the connecting plate 73 further compresses the spring 72, and the disc 75 drives the rectangular block 76 to leave the rectangular groove 71 on the sampling box 4. At this time, the fixation of the sampling box 4 has been completed, and by pulling it outward, the rectangular block 76 can be moved out along the concave groove 74, and then the sampling box 4 can be removed.

[0029] Preferably, as another embodiment of the utility model, the shifting mechanism includes a threaded shaft 91, a frame 92 and a threaded through hole 93. The bottom of the sampling box 4 is provided with a concave-shaped frame 92, and the bottom of the frame 92 is provided with a threaded through hole 93. The bottom of the telescopic plate 8 is rotatably connected with a threaded shaft 91 that penetrates to the bottom of the sampling box 4 and passes through the threaded through hole 93. The threaded shaft 91 is threadedly connected to the threaded through hole 93, and one end of the threaded shaft 91 passing through the threaded through hole 93 is T-shaped.

[0030] In this embodiment, the T-shaped end of the threaded shaft 91 can be rotated quickly. During this process, the threaded shaft 91 is screwed out of the threaded through hole 93 on the frame 92, and the forward and reverse threaded shaft 91 can move downward or upward, thereby driving the connected telescopic plate 8 to move vertically, thereby controlling the amount of mortar stored in the sampler 4.

[0031] Preferably, as another embodiment of the utility model, a motor 11 is provided at the top of the cylinder 1, and the output shaft of the motor 11 is coaxially connected to the upper end of the transmission shaft 2. The motor 11 can drive the transmission shaft 2 and the spiral blade 3 to rotate, thereby realizing automatic extraction of mortar. A fixing frame 12 is provided under the cylinder 1. The fixing frame 12 is concave in shape and both ends are connected to the outside of the cylinder 1. The lower end of the transmission shaft 2 is rotatably connected to the bottom of the fixing frame 12. The fixing frame 12 can be used to connect the transmission shaft 2 so that the transmission shaft 2 rotates smoothly, thereby improving the stability of the equipment.

[0032] Preferably, as another embodiment of the utility model, a horizontal plate 13 is horizontally provided above the cylinder 1, and a plurality of connecting rods 14 are fixedly connected between the cylinder 1 and the horizontal plate 13. The user can hold the horizontal plate 13 and cooperate with the connecting rods 14 to lift the cylinder 1 to insert it into the mortar for extraction.

[0033] Working principle: Hold the horizontal plate 13 and the connecting rod 14, insert the cylinder 1 into the mortar, and start the motor 11 to drive the transmission shaft 2 and the spiral blade 3 to rotate. This process generates an axial propulsion force to transport the mortar into the cylinder 1 and discharge it from the discharge hopper 6 into the sampling box 4. At the same time, according to the needs, the threaded shaft 91 is rotated forward or reversed, so that the threaded shaft 91 moves along the two sides of the threaded through hole 93, that is, screwed in and out, thereby driving the telescopic plate 8 to move along the inside of the sampling box 4, thereby adjusting the capacity of the sampling box 4 to store mortar. When the required amount is extracted and the extraction is completed, press the pressing plates 10 on both sides to drive the discs 75 and round rods 77 on both sides to move toward the middle. During this process, the spring 72 can be squeezed, and the disc 75 will drive the rectangular block 76 to leave the rectangular groove 71 on the sampling box 4. At this time, the fixation of the sampling box 4 has been completed, and it can be pulled outward to allow the rectangular block 76 to go out along the concave groove 74, and then the sampling box 4 can be removed. After removing the sampling box 4, the discharge hopper 5 is unobstructed, and the required mortar can be extracted unlimitedly according to demand.

[0034] In the description of this specification, the description with reference to the terms "embodiment", "one embodiment", "certain embodiments", "illustrative embodiment", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0035] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementations of the present invention without creative work, and these equivalent variations or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A new type of mortar sampling machine, characterized by: The invention comprises a vertically arranged cylinder (1), the top of the cylinder (1) is rotatably connected to a transmission shaft (2) which penetrates the inside and extends downward, the transmission shaft (2) is provided with a spiral blade (3), a sampling box (4) is provided above the right side of the cylinder (1), a feed port (5) is provided at the upper end of the left side of the sampling box (4), a discharge hopper (6) extending to the inside of the feed port (5) is provided at the upper end of the right side of the cylinder (1), the cylinder (1) and the sampling box (4) are provided with a disassembly mechanism, a telescopic plate (8) is horizontally provided inside the sampling box (4), and a shifting mechanism is provided between the sampling box (4) and the telescopic plate (8).

2. A novel mortar sampling machine according to claim 1, characterized in that: The easy-to-disassemble mechanism comprises a rectangular groove (71), a spring (72), a connecting plate (73), a concave groove (74), a disc (75), a rectangular block (76) and a round rod (77). The front and rear sides of the cylinder (1) are each provided with a connecting plate (73) with one end extending to the right. The sampling box (4) is located between the two connecting plates (73). The front and rear sides of the left side of the sampling box (4) are each provided with a plurality of concave grooves (74) distributed vertically and connected to the outside. A rectangular groove (71) is provided on opposite sides of the rectangular groove (74); a rectangular block (76) is provided inside the front and rear rectangular grooves (71); a round rod (77) penetrating the connecting plate (73) on the same side is provided on the opposite sides of the front and rear rectangular blocks (76); a round disc (75) is provided at one end of the round rod (77) penetrating the connecting plate (73); a spring (72) is sleeved on the round rod (77) and its two ends are connected to the outer side of the round disc (75) and the outer side of the connecting plate (73).

3. A novel mortar sampling machine according to claim 2, characterized in that: A pressing plate (10) is vertically provided on the opposite side of the two connecting plates (73), and the outer sides of the pressing plates (10) are connected to the disc (75) on the same side.

4. A novel mortar sampling machine according to claim 1, characterized in that: The displacement mechanism comprises a threaded shaft (91), a frame (92) and a threaded through hole (93); the bottom of the sampling box (4) is provided with a frame (92) in a concave shape; the bottom of the frame (92) is provided with a threaded through hole (93); the bottom of the telescopic plate (8) is rotatably connected to a threaded shaft (91) that passes through the bottom of the sampling box (4) and through the threaded through hole (93); the threaded shaft (91) is threadedly connected to the threaded through hole (93); one end of the threaded shaft (91) that passes through the threaded through hole (93) is in a T shape.

5. A novel mortar sampling machine according to claim 1, characterized in that: A motor (11) is provided at the top of the cylinder (1), and an output shaft of the motor (11) is coaxially connected to the upper end of the transmission shaft (2).

6. A novel mortar sampling machine according to claim 1, characterized in that: A fixing frame (12) is provided below the cylinder (1); the fixing frame (12) is in a concave shape and both ends of the fixing frame are connected to the outside of the cylinder (1); the lower end of the transmission shaft (2) is rotatably connected to the bottom of the fixing frame (12).

7. A novel mortar sampling machine according to claim 1, characterized in that: A transverse plate (13) is horizontally arranged above the cylinder (1), and a plurality of connecting rods (14) are fixedly connected between the cylinder (1) and the transverse plate (13).