Cable conductor insulating layer coating device

By designing a cable conductor insulation layer coating device with a rotating roller and a coating brush, the problems of waste and insufficient paint in the prior art are solved, and efficient insulation layer coating and full utilization of resources are achieved.

CN222354831UInactive Publication Date: 2025-01-14DONGGUAN JUTIAN HARDWARE TECH CO LTD
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Patent Information

Application Number
CN202420804822.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-01-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When used in the existing cable conductor insulation coating device, it is difficult to fully use the paint, resulting in waste of resources, and long-term exposure affects subsequent useability.

Method used

A device including a rotating roller and a smear brush in the first and second smear chambers is designed to reduce waste by clamping the coating material up and down, and cable positioning is performed through electric push rods and rubber pads, supplemented by a nozzle assembly and sponge pad for coating and cleaning.

Benefits of technology

It realizes efficient use of coating materials, reduces waste, ensures efficient application of the insulating layer on the surface of the cable, and improves usability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable conductor insulating layer coating device which comprises a first coating bin, a second coating bin is fixedly installed at the bottom of the first coating bin, a plurality of sets of servo motors are fixedly installed on one side of the first coating bin and one side of the second coating bin, rotating idler wheels are fixedly installed at the output ends of the servo motors, and the rotating idler wheels are fixedly installed at the output ends of the servo motors. And a smearing brush is arranged on the outer surface of the rotating roller, an input base is fixedly installed at the top of the first smearing bin, and a storage bin is fixedly installed at the top of the input base. Through rotation of the rotating rollers and the smearing brushes in the first smearing bin and the second smearing bin, smearing work of vertically clamping smearing is conducted on smearing materials, after the smearing materials are dripped, waste of the smearing materials is reduced through matched rotation of the upper smearing brush and the lower smearing brush, the smearing materials are fully used after a proper amount of the smearing materials are injected into the device, and the smearing efficiency is improved. And in cooperation with manual rotation and continuous plugging of the cable, the high efficiency of coating the insulating layer on the surface of the cable by the device can be guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable processing equipment, in particular to a cable conductor insulation layer coating device. Background Art

[0002] The use of insulating layer on the surface of cable conductor, the insulating layer refers to the insulating material layer between heating wires or between heating wires and grounding shielding layer, the setting of the insulating layer is formed by coating the insulating coating material, so the relevant coating device is needed, but with the increase of use demand, the use of existing cable insulation layer coating devices still has certain shortcomings.

[0003] Patent document: CN219832310U discloses a cable conductor insulation coating device, "including: a coating pipe assembly, the coating pipe assembly including a coating pipe assembly and a first guide mechanism coaxially arranged in the inner cavity of the coating pipe assembly; the coating pipe assembly includes a riser and a storage tank arranged at the bottom of the riser and intersecting the inner cavity of the riser; the first guide mechanism includes a first guide shaft coaxially arranged in the inner cavity of the riser, and a first guide plate coaxially arranged at the bottom of the inner cavity of the first guide shaft. In this cable conductor insulation coating device, the cable conductor enters the inner cavity of the storage tank and contacts the insulating coating, the insulating coating covers the conductor, the conductor moves upward in a direction perpendicular to the ground, and the coating is applied to the conductor by vertical coating, so as to avoid the coating from forming a water drop-shaped protrusion on the surface of the conductor due to the action of gravity, thereby ensuring the quality of conductor coating";

[0004] In the above device, the coating is applied on the conductor by vertical coating, which prevents the coating from forming water drop-shaped protrusions on the surface of the conductor due to gravity, thereby ensuring the quality of the conductor coating. However, the use of the device still has certain shortcomings;

[0005] When the device is in use, the paint is injected in large quantities for coating the cables, but the large amount of paint injected is difficult to be fully used within a regular period, and excessive paint residue and long-term exposure to the air will affect its subsequent usability, resulting in a certain waste of resources. Therefore, the present application proposes a new coating device. Utility Model Content

[0006] The purpose of the utility model is to provide a cable conductor insulation layer coating device to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cable conductor insulation layer coating device, comprising: a first coating bin, a second coating bin is fixedly installed at the bottom of the first coating bin, multiple groups of servo motors are fixedly installed on one side of the first coating bin and the second coating bin, a rotating roller is fixedly installed at the output end of the servo motor, and a coating brush is provided on the outer surface of the rotating roller, an input seat is fixedly installed at the top of the first coating bin, a storage bin is fixedly installed on the top of the input bin, multiple groups of nozzle assemblies are fixedly installed on the bottom of the input bin, a feed pipe is fixedly installed on the top of the storage bin, connecting pipes are fixedly installed on the front and back sides of the first coating bin and the second coating bin, and inlet pipes are fixedly installed on the separated surfaces of the two groups of connecting pipes.

[0008] Preferably, a limiting frame is fixedly installed on the top of the inlet pipe, and a fixed power supply is fixedly installed on the top of the limiting frame.

[0009] Preferably, an electric push rod is electrically mounted on the bottom of the fixed power supply, an extrusion plate is fixedly mounted on the front end of the electric push rod, and a rubber pad is fixedly mounted on the bottom of the extrusion plate.

[0010] Preferably, a cleaning tube is movably mounted on the front end of the inlet tube, and a sponge pad is fixedly mounted on the inner wall of the cleaning tube.

[0011] Preferably, the front sides of the inlet pipe and the cleaning pipe are both provided with threading holes corresponding to each other in position, and the threading holes penetrate through the interior of the sponge pad.

[0012] Preferably, an annular groove is provided at the front end of the inlet pipe, an annular block is fixedly installed at the rear end of the cleaning pipe, and the annular block is clamped in the interior of the annular groove.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model performs the coating material application work by rotating the rotating roller and the coating brush in the first coating chamber and the second coating chamber, so that after the coating material is dripped in, the upper and lower coating brushes are rotated in coordination to reduce the waste of the coating material, so that the coating material can be fully used after a proper amount of coating material is injected into the device, and the manual rotation and continuous insertion of the cable can ensure the high efficiency of the device in coating the insulation layer on the cable surface.

[0015] 2. The utility model achieves the pushing effect on the extrusion plate through the telescopic activity of the electric push rod, so that the rubber pad can temporarily squeeze the cable surface, so as to temporarily position the two ends of the cable other than the coating part, avoid the influence of the shaking of the coating part, and assist in the addition of the coating material. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 It is a schematic cross-sectional view of the first coating chamber structure of the utility model;

[0018] Figure 3 It is a cross-sectional schematic diagram of the limit frame structure of the utility model;

[0019] Figure 4 It is a schematic cross-sectional view of the cleaning tube structure of the utility model.

[0020] In the figure: 1. First coating chamber; 2. Second coating chamber; 3. Servo motor; 4. Rotating roller; 5. Coating brush; 6. Input seat; 7. Storage chamber; 8. Nozzle assembly; 9. Feed pipe; 10. Connecting pipe; 11. Inlet pipe; 12. Limiting frame; 13. Fixed power supply; 14. Electric push rod; 15. Extrusion plate; 16. Rubber pad; 17. Cleaning pipe; 18. Sponge pad; 19. Threading hole; 20. Annular slot; 21. Annular block. DETAILED DESCRIPTION

[0021] See also Figures 1 to 4 , a cable conductor insulation coating device, comprising: a first coating chamber 1, a second coating chamber 2 is fixedly installed at the bottom of the first coating chamber 1, multiple groups of servo motors 3 are fixedly installed on one side of the first coating chamber 1 and the second coating chamber 2, a rotating roller 4 is fixedly installed at the output end of the servo motor 3, and a coating brush 5 is arranged on the outer surface of the rotating roller 4, an input seat 6 is fixedly installed on the top of the first coating chamber 1, a storage chamber 7 is fixedly installed on the top of the input seat 6, multiple groups of nozzle assemblies 8 are fixedly installed at the bottom of the input seat 6, a feeding pipe 9 is fixedly installed on the top of the storage chamber 7, connecting pipes 10 are fixedly installed on the front and back sides of the first coating chamber 1 and the second coating chamber 2, and inlet pipes 11 are fixedly installed on the separated surfaces of the two groups of connecting pipes 10;

[0022] When the device is used for coating the insulation layer of the cable conductor, the cable structure to be coated is passed through the wire pipe 11, so that the part to be coated is inserted into the first coating chamber 1 and the second coating chamber 2. After insertion, the top of the first coating chamber 1 can inject an appropriate amount of liquid coating material into the storage chamber 7 through the feed pipe 9, and the liquid coating material can be sprayed out through the nozzle assembly 8 at the bottom of the input seat 6 and sprayed onto the coating brush 5 on the surface of the rotating roller 4 in the first coating chamber 1. The distance between the upper and lower coating brushes 5 is smaller than the diameter of the cable, but it can be bent under the push of the cable when the cable passes through, and then When the servo motor 3 is powered on, its output end can drive the rotating roller 4 and the coating brush 5 to rotate, so as to brush the surface of the cable. After the cable surface is coated in the first coating chamber 1, the excess coating material drips into the second coating chamber 2, and then the coating material can be re-coated by rotating the rotating roller 4 and the coating brush 5 in the second coating chamber 2. After the coating material is dripped in, the upper and lower coating brushes 5 rotate in coordination to reduce the waste of the coating material, so that it can be reused in the device. In combination with the manual rotation of the cable and the continuous insertion, the high efficiency of the insulation layer coating of the device can be guaranteed.

[0023] A limit frame 12 is fixedly installed on the top of the inlet pipe 11, a fixed power supply 13 is fixedly installed on the top of the limit frame 12, an electric push rod 14 is electrically installed on the bottom of the fixed power supply 13, an extrusion plate 15 is fixedly installed on the front end of the electric push rod 14, and a rubber pad 16 is fixedly installed on the bottom of the extrusion plate 15;

[0024] The fixed power supply 13 drives the electric push rod 14 to extend and retract, so as to push the extrusion plate 15, so that the rubber pad 16 can temporarily squeeze the cable surface to temporarily position the cable, avoid the shaking of the coating part, and assist in the addition of the coating material.

[0025] A cleaning tube 17 is movably mounted at the front end of the inlet pipe 11, a sponge pad 18 is fixedly mounted on the inner wall of the cleaning tube 17, and threading holes 19 corresponding to each other are opened on the front of the inlet pipe 11 and the cleaning tube 17, and the threading holes 19 pass through the interior of the sponge pad 18;

[0026] The cable is inserted through the threading hole 19 to the inside of the first coating chamber 1 and the second coating chamber 2. When passing through the cleaning tube 17, the sponge pad 18 can wrap and rub the surface of the cable to wipe and clean the cable surface to a certain extent.

[0027] The front end of the inlet pipe 11 is provided with an annular groove 20, and the rear end of the cleaning pipe 17 is fixedly provided with an annular block 21, and the annular block 21 is clamped in the annular groove 20;

[0028] The clamping connection between the annular clamping block 21 and the annular clamping groove 20 can increase the convenience of installation and connection between the inlet pipe 11 and the cleaning pipe 17 .

[0029] Working principle: by inserting one end of the cable into the inside of the wire inlet pipe 11, the cable part that needs to be coated can be inserted into the first coating chamber 1 and the second coating chamber 2. After pouring a proper amount of coating material into the storage chamber 7 on the top of the first coating chamber 1, the coating material is sprayed out through the nozzle assembly 8. The upper and lower sets of coating brushes 5 are rotated to make full use of the coating material to achieve the coating work on the cable surface. When the coating work of the cable is in progress, the two ends of the cable can be clamped and positioned to ensure the stability of the coating part and to ensure the coating work on the cable surface.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A cable conductor insulation coating device, characterized in that: include: A first coating chamber (1), a second coating chamber (2) is fixedly mounted at the bottom of the first coating chamber (1), a plurality of servo motors (3) are fixedly mounted on one side of the first coating chamber (1) and the second coating chamber (2), a rotating roller (4) is fixedly mounted on the output end of the servo motor (3), and a coating brush (5) is arranged on the outer surface of the rotating roller (4), an input seat (6) is fixedly mounted on the top of the first coating chamber (1), a storage chamber (7) is fixedly mounted on the top of the input seat (6), a plurality of nozzle assemblies (8) are fixedly mounted on the bottom of the input seat (6), a feed pipe (9) is fixedly mounted on the top of the storage chamber (7), connecting pipes (10) are fixedly mounted on the front and back sides of the first coating chamber (1) and the second coating chamber (2), and inlet pipes (11) are fixedly mounted on the separated surfaces of the two groups of connecting pipes (10).

2. A cable conductor insulation coating device according to claim 1, characterized in that: A limiting frame (12) is fixedly mounted on the top of the inlet pipe (11), and a fixed power source (13) is fixedly mounted on the top of the limiting frame (12).

3. A cable conductor insulation coating device according to claim 2, characterized in that: An electric push rod (14) is electrically mounted on the bottom of the fixed power source (13), an extrusion plate (15) is fixedly mounted on the front end of the electric push rod (14), and a rubber pad (16) is fixedly mounted on the bottom of the extrusion plate (15).

4. The cable conductor insulation coating device according to claim 1, characterized in that: A cleaning tube (17) is movably mounted on the front end of the inlet tube (11), and a sponge pad (18) is fixedly mounted on the inner wall of the cleaning tube (17).

5. The cable conductor insulation coating device according to claim 3, characterized in that: The front sides of the inlet pipe (11) and the cleaning pipe (17) are both provided with threading holes (19) at positions corresponding to each other, and the threading holes (19) penetrate the interior of the sponge pad (18).

6. A cable conductor insulation coating device according to claim 5, characterized in that: The front end of the inlet pipe (11) is provided with an annular groove (20), and the rear end of the cleaning pipe (17) is fixedly mounted with an annular block (21), and the annular block (21) is engaged with the inside of the annular groove (20).

Citation Information

Patent Citations

  • Cable conductor insulating layer coating device

    CN219832310U