Winding arrangement structure of rectifier transformer

By designing an adjustable spool spacing structure in the rectifier transformer, the problem of fixed spacing between traditional rectifier transformers is solved, the flexibility and applicability of the equipment are improved, and more efficient rectification performance adjustment is achieved.

CN222354904UActive Publication Date: 2025-01-14ZHEJIANG JIANGSHAN HONGYU TRANSFORMER CO LTD
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Patent Information

Application Number
CN202420703091.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-01-14
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

The fixed spool spacing of traditional rectifier transformers cannot meet the diverse needs, and it is difficult to optimize electromagnetic performance and adapt to changes in the power system, resulting in difficulty in adjusting the rectification efficiency and performance.

Method used

A winding arrangement structure of a rectifier transformer is designed, and the adjustable spool distance is used to adjust the spool distance through sliders, screws and drive mechanisms, including symmetrically arranged bottom plates and upper plates, vertical plates, slide chutes, Screw rod and drive mechanism, allowing flexible adjustment of spool spacing.

Benefits of technology

It improves the flexibility and applicability of the winding arrangement of the rectifier transformer, realizes flexible adjustment of the winding spool spacing, adapts to different working scenarios and performance requirements, and improves the rectification efficiency and operation optimization capabilities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transformer winding arrangement equipment, in particular to a winding arrangement structure of a rectifier transformer, which comprises a bottom plate, an upper plate and a vertical plate, the bottom plate and the upper plate are symmetrically arranged, and the vertical plate is fixed between the bottom plate and the upper plate. The top and the bottom of each winding shaft are each fixedly connected with a sliding block, and the top of the bottom plate and the bottom of the upper plate are each provided with a sliding groove in sliding connection with the corresponding sliding block. By arranging the two winding shafts with the adjustable distance, the distance between the winding shafts can be adjusted according to needs, and the flexibility and the applicability of winding arrangement of the rectifier transformer are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer winding arrangement equipment, in particular to a winding arrangement structure of a rectifier transformer. Background Art

[0002] In the design and application of rectifier transformers, the spacing of the winding shafts is a crucial parameter. It directly affects the arrangement of the windings, the electromagnetic coupling effect, and the rectification efficiency. Traditional rectifier transformers usually use a fixed winding shaft spacing, which means that once the transformer is manufactured, its winding arrangement and performance parameters are difficult to adjust.

[0003] However, in practical applications, fixed winding shaft spacing often cannot meet diverse needs. For example, in different working scenarios, different winding arrangements may be required to optimize electromagnetic performance or adapt to specific rectification requirements. In addition, as the power system and load change, the performance requirements for the rectifier transformer will also change. If the spacing of the winding shaft cannot be adjusted, it will be difficult to achieve the optimal design and operation of the rectifier transformer. In view of this, we propose a winding arrangement structure for the rectifier transformer. Utility Model Content

[0004] In order to make up for the above deficiencies, the utility model provides a winding arrangement structure of a rectifier transformer.

[0005] The technical solution of the utility model is:

[0006] The winding arrangement structure of the rectifier transformer includes a symmetrically arranged bottom plate and an upper plate and a vertical plate fixed therebetween. Two winding shafts with adjustable spacing are installed on the top of the bottom plate on both sides of the vertical plate. A slider is fixedly connected to the top and bottom of each winding shaft. A sliding groove is provided on the top of the bottom plate and the bottom of the upper plate for sliding connection with the slider. Two lead screws are symmetrically installed for rotation in each of the sliding grooves. The two lead screws are respectively threadedly connected to the two sliders. A driving mechanism for driving the lead screw to rotate is installed on both sides of the vertical plate.

[0007] As a preferred technical solution, a universal wheel is fixedly installed at each of the four corners of the bottom of the base plate.

[0008] As a preferred technical solution, the driving mechanism includes a transmission box fixed in the middle of the slide slot, a first bevel gear is provided inside the transmission box, two second bevel gears are symmetrically meshed on the first bevel gear, a connecting shaft is coaxially fixed on each of the second bevel gears, and two screw rods in the same slide slot are coaxially welded to the two connecting shafts respectively.

[0009] As a preferred technical solution, the driving mechanism also includes two cranks symmetrically connected to the upper plate, the two cranks are respectively located on both sides of the vertical plate, and the transmission shaft of the crank and the two first bevel gears located on the same line therewith are coaxially fixed.

[0010] As a preferred technical solution, the transmission shaft passes through the outer wall of the transmission box and is rotatably connected thereto via a bearing, and the distance between two connecting shafts in the same transmission box is greater than the diameter of the transmission shaft.

[0011] As a preferred technical solution, a threaded hole threadedly connected to the screw rod is provided on the sliding block, and the thread lines on the two screw rods in the same sliding groove have the same direction.

[0012] As a preferred technical solution, two limiting strips are symmetrically and integrally formed on the sliding block, and a limiting groove slidably connected to the limiting strips is provided on the inner wall of the sliding groove.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model provides two winding shafts with adjustable spacing, so that the spacing between the winding shafts can be adjusted as needed, thereby improving the flexibility and applicability of the arrangement of the windings of the rectifier transformer. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic front view of a local structure of the utility model;

[0017] Figure 3 It is a half-section structural schematic diagram of the transmission box of the utility model;

[0018] Figure 4 This is a structural schematic diagram of the slider in the utility model;

[0019] Figure 5 For this utility model Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0020] The meaning of each number in the figure is:

[0021] 1. Bottom plate; 2. Upper plate; 3. Crank; 30. Transmission shaft; 4. Universal wheel; 5. Winding shaft; 6. Slide groove; 60. Slider; 600. Limit strip; 601. Threaded hole; 61. Limit groove; 7. Screw; 8. Transmission box; 80. First bevel gear; 81. Second bevel gear; 82. Connecting shaft; 9. Vertical plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 5 , the utility model provides a technical solution:

[0024] The winding arrangement structure of the rectifier transformer includes a symmetrically arranged bottom plate 1 and an upper plate 2 and a vertical plate 9 fixed therebetween. Two winding shafts 5 with adjustable spacing are installed on the top of the bottom plate 1 and on both sides of the vertical plate 9. A slider 60 is fixedly connected to the top and bottom of each winding shaft 5. A slide groove 6 slidably connected to the slider 60 is provided on the top of the bottom plate 1 and the bottom of the upper plate 2. Two screw rods 7 are symmetrically rotatably installed in each slide groove 6. The two screw rods 7 are respectively threadedly connected to the two sliders 60. A driving mechanism for driving the screw rod 7 to rotate is installed on both sides of the vertical plate 9. By setting two winding shafts 5 with adjustable spacing, the spacing of the winding shafts 5 can be adjusted as needed, thereby improving the flexibility and applicability of the winding arrangement of the rectifier transformer.

[0025] As a preferred embodiment of the present invention, a universal wheel 4 is fixedly mounted at each of the four corners of the bottom of the bottom plate 1. The entire winding arrangement structure can be conveniently moved and carried, thereby improving the convenience of use.

[0026] As a preferred embodiment of the present invention, the driving mechanism includes a transmission box 8 fixed in the middle of the chute 6, a first bevel gear 80 is provided inside the transmission box 8, two second bevel gears 81 are symmetrically meshed on the first bevel gear 80, a connecting shaft 82 is coaxially fixed on each second bevel gear 81, and two screw rods 7 in the same chute 6 are coaxially welded to the two connecting shafts 82. This driving mechanism can realize the synchronous rotation of the two screw rods 7, thereby driving the slider 60 to move along the chute 6.

[0027] As a preferred embodiment of the present invention, the driving mechanism further comprises two cranks 3 symmetrically connected to the upper plate 2, the two cranks 3 are respectively located on both sides of the vertical plate 9, and the transmission shaft 30 of the crank 3 and the two first bevel gears 80 located on the same straight line are coaxially fixed. By rotating the crank 3, the transmission shaft 30 can be driven to rotate, thereby driving the first bevel gear 80 and the second bevel gear 81 to rotate, thereby realizing the rotation of the screw rod 7 and the movement of the slider 60. This operation method is simple and convenient and easy to implement.

[0028] As a preferred embodiment of the present invention, the transmission shaft 30 passes through the outer wall of the transmission box 8 and is rotatably connected thereto through a bearing, thereby ensuring stable rotation of the transmission shaft 30, and the distance between the two connecting shafts 82 in the same transmission box 8 is greater than the diameter of the transmission shaft 30. Interference between the transmission shaft 30 and the connecting shaft 82 is avoided.

[0029] As a preferred embodiment of the present invention, a threaded hole 601 is provided on the slider 60 to be threadedly connected to the screw rod 7, and the thread lines of the two screw rods 7 in the same slide 6 are in the same direction. The two second bevel gears 81 rotate in opposite directions, while the screw rods 7 have the same thread direction, so that the two sliders 60 in the same slide 6 can move toward or away from each other.

[0030] As a preferred embodiment of the present invention, two limiting bars 600 are symmetrically formed on the slider 60, and a limiting groove 61 is provided on the inner wall of the slide 6 to be slidably connected to the limiting bars 600, thereby ensuring the stable movement of the slider 60 and the accuracy of the spacing adjustment of the winding shaft 5.

[0031] When the winding arrangement structure of the rectifier transformer of the present invention is used, when it is necessary to adjust the arrangement spacing of the windings of the rectifier transformer, the operator first determines the required spacing size. Then, they start the adjustment process by manually turning the cranks 3 located on both sides of the vertical plate 9. Each crank 3 is coaxially fixed to two first bevel gears 80 located on the same straight line through its transmission shaft 30.

[0032] When the crank 3 rotates, the transmission shaft 30 rotates accordingly, thereby driving the first bevel gear 80 to rotate. The first bevel gear 80 is meshed with the two second bevel gears 81, so the rotation of the first bevel gear 80 will simultaneously drive the two second bevel gears 81 to rotate. Each second bevel gear 81 is coaxially fixed with a connecting shaft 82, and the connecting shaft 82 is coaxially welded with the screw rod 7 in the slide groove 6. Therefore, the rotation of the second bevel gear 81 is transmitted to the screw rod 7, causing it to start rotating.

[0033] The rotation of the screw rod 7 drives the slider 60 threadably connected thereto to move along the slide groove 6. Since the thread lines of the two screw rods 7 in the same slide groove 6 are in the same direction, when the screw rod 7 rotates, the two sliders 60 will move in the same direction at the same time, and the moving distance will remain the same. In this way, the winding shafts 5 fixed on the sliders 60 will also move accordingly, thereby changing the distance between the winding shafts 5.

[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A winding arrangement structure of a rectifier transformer, comprising a symmetrically arranged bottom plate (1) and an upper plate (2) and a vertical plate (9) fixed therebetween, characterized in that: The top of the bottom plate (1) is provided with two winding shafts (5) with adjustable spacing on both sides of the vertical plate (9); the top and bottom of each winding shaft (5) are fixedly connected with a slider (60); the top of the bottom plate (1) and the bottom of the upper plate (2) are provided with a slide groove (6) slidably connected with the slider (60); two screw rods (7) are symmetrically rotatably installed in each of the slide grooves (6); the two screw rods (7) are respectively threadedly connected with the two sliders (60); and a driving mechanism for driving the screw rod (7) to rotate is installed on both sides of the vertical plate (9).

2. The winding arrangement structure of the rectifier transformer according to claim 1, characterized in that: A universal wheel (4) is fixedly mounted at each of the four corners of the bottom of the base plate (1).

3. The winding arrangement structure of the rectifier transformer according to claim 2, characterized in that: The driving mechanism comprises a transmission box (8) fixed at the middle of the slide groove (6), a first bevel gear (80) is arranged inside the transmission box (8), two second bevel gears (81) are symmetrically meshed on the first bevel gear (80), a connecting shaft (82) is coaxially fixed on each of the second bevel gears (81), and two screw rods (7) in the same slide groove (6) are coaxially welded to the two connecting shafts (82) respectively.

4. The winding arrangement structure of the rectifier transformer according to claim 3, characterized in that: The driving mechanism also includes two cranks (3) symmetrically connected to the upper plate (2), the two cranks (3) are respectively located on both sides of the vertical plate (9), and the transmission shaft (30) of the crank (3) and two first bevel gears (80) located on the same straight line are coaxially fixed.

5. The winding arrangement structure of the rectifier transformer according to claim 4, characterized in that: The transmission shaft (30) passes through the outer wall of the transmission box (8) and is rotatably connected thereto via a bearing, and the distance between two connecting shafts (82) in the same transmission box (8) is greater than the diameter of the transmission shaft (30).

6. The winding arrangement structure of the rectifier transformer according to claim 5, characterized in that: The slider (60) is provided with a threaded hole (601) threadedly connected to the screw rod (7), and the thread lines of the two screw rods (7) in the same slide groove (6) are in the same direction.

7. The winding arrangement structure of the rectifier transformer according to claim 6, characterized in that: Two limiting strips (600) are symmetrically integrally formed on the sliding block (60), and a limiting groove (61) slidably connected to the limiting strips (600) is provided on the inner wall of the sliding groove (6).