Ash removal equipment for multi-pipe cyclone dust collector
By designing a multi-tube cyclone dust collector dust removal equipment that automatically cleans up dust, the combination of air pressure oscillation and deflectors is used to solve the problems of dust adhesion and port blockage, and the dust removal efficiency and equipment stability and safety are improved.
Patent Information
- Application Number
- CN202420367353.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-02-28
AI Technical Summary
When the high-temperature dust-containing air flow enters the multi-tube cyclone dust collector, the dust moisture content increases, causing the cyclone sub-port to be blocked and reducing the working efficiency of the dust collector.
A cleaning device including dust collector, cyclone dust collector, air pack, right-angle pulse valve, PLC controller and flow pipe is designed. Through the design of air pressure oscillation and flow of the flow pipe, automatic dust cleaning and air flow are realized. Accurate delivery to prevent dust from adhesion and blockage of the passage.
It effectively avoids dust adhesion and port blockage, improves the working efficiency and stability of the dust collector, and improves the safety and temperature stability of the equipment through foam sleeves and metal protective covers.
Smart Images

Figure CN222358634U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust cleaning equipment for multi-tube cyclone dust collectors, in particular to dust cleaning equipment for multi-tube cyclone dust collectors. Background Art
[0002] The multi-tube dust collector is composed of multiple cyclone sub-mechanisms. The hot air furnace high-temperature and dust-laden airflow enters the cyclone dust collector cylinder from the air inlet pipe at a speed of 12-25m / s along the tangential direction, and spirals downward between the outer cylinder and the middle exhaust pipe. Inertial centrifugal force is generated during the rotation process; the dust particles are affected by the air flow on one side, rotating and falling in it; on the other side, they are affected by the centrifugal force and gradually spread outward and approach the cyclone dust collector cylinder wall; then they collide with the inner wall of the outer cylinder of the ceramic multi-tube dust collector, rotate and slide down along the inner wall, and are collected at the dust discharge port of the multi-tube cyclone dust collector at the middle bottom. The dust removal gas enters the upper part of the cyclone dust collector from the V body of the cyclone dust collector through the ceramic center tube and is discharged into the bag dust collector. The high-temperature dust-containing flue gas cools down rapidly when entering the cyclone, causing the moisture content of the dust to increase and block the cyclone sub-mouth. After the dust is collected in the V body of the cyclone dust collector, it is not easy to remove due to its fineness and moisture content, resulting in a decrease in the working efficiency of the cyclone dust collector. Therefore, a dust cleaning device for a multi-tube cyclone dust collector is provided. Utility Model Content
[0003] The purpose of the utility model is to provide a dust cleaning device for a multi-cyclone dust collector to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a cleaning device for a multi-cyclone dust collector, comprising a dust collector, a cyclone dust collector is installed at the top of the dust collector, and a main air inlet pipe is installed at the top of the cyclone dust collector, a first air bag and a second air bag are installed on both sides of the dust collector, a PLC controller is installed on the outside of the dust collector, a dust exhaust port is arranged at the bottom of the dust collector, a first right-angle pulse valve is arranged on both sides of the bottom of the dust collector, and a first connecting pipe is installed between the first right-angle pulse valve and the dust collector.
[0005] Preferably, a first air supply pipe is installed between the first right-angle pulse valve and the first air bag, a flow guide pipe is installed on the inner side of the dust collector, and the flow guide pipe is connected to the first connecting pipe.
[0006] Preferably, two groups of second right-angle pulse valves are installed on both sides of the main air intake pipe, and a second connecting pipe is installed between the second right-angle pulse valve and the main air intake pipe.
[0007] Preferably, a second air supply pipe is installed between the second right-angle pulse valve and the second air bag, and the second right-angle pulse valve and the first right-angle pulse valve are electrically connected to the PLC controller via wires.
[0008] Preferably, guide plates are installed inside the guide pipe, and the guide plates are arranged at equal intervals inside the guide pipe.
[0009] Preferably, a baffle is provided at the end of the guide tube, a dustproof net is provided inside the baffle, and a mounting plate is installed at the top end of the baffle.
[0010] Preferably, the first air bag and the second air bag are fixedly connected to the dust collector through a fixed frame, a foam cover is installed on the outer wall of the first air bag and the second air bag, a metal protective cover is arranged on the outer side of the first air bag and the second air bag, and a reinforcing plate is arranged at the inner corner of the metal protective cover, and a reinforcement plate is installed at the edge of the metal protective cover.
[0011] Preferably, docking plates are provided on both sides of the dust collector, and threaded columns are fixed on the outer sides of the docking plates. The positions of the docking plates correspond to the positions of the reinforcing plates, and holes matching the threaded columns are provided inside the reinforcing plates.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] (1) By providing a first air bag, a first right-angle pulse valve, a first connecting pipe, a second air bag, a second right-angle pulse valve, a second connecting pipe and a PLC controller, it is realized that the first air bag and the second air bag are connected to the air source, and the system program inside the PLC controller can control the first right-angle pulse valve and the second right-angle pulse valve to perform intermittent exhaust, and utilize the vibration of air pressure to shake down the dust at the bottom of the cyclone dust collector and the bottom of the dust collector, so as to clean the dust and prevent the dust from adhering to the passage, thereby avoiding the phenomenon of the passage being blocked, thereby realizing the automatic dust cleaning function;
[0014] (2) By providing the guide tube, guide vane, dust screen, baffle plate and mounting plate, accurate airflow delivery is achieved. The distribution of the guide vane guides the direction of the airflow so that the airflow is gathered together. The distribution of the dust screen and baffle plate can effectively prevent dust from entering the interior of the guide tube, thereby improving the stability of use.
[0015] (3) The air bag is protected by providing a foam sleeve, a docking plate, a reinforcing plate, a threaded column and a reinforcement plate. The foam sleeve wrapped around the outside of the air bag can reduce the conduction of temperature and the impact of high and low temperatures on the air bag, so that the air bag is in a relatively stable temperature environment. The metal protective cover can prevent direct contact between external objects and the air bag, and at the same time block the fragments of the air bag explosion, thereby improving the safety of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is a front view structural schematic diagram of the utility model;
[0018] Figure 2 This is a schematic diagram of a partial cross-sectional structure of a dust collector of the utility model;
[0019] Figure 3 For the utility model Figure 2 The enlarged structural diagram at A in the middle;
[0020] Figure 4 It is a schematic diagram of the partial structure of the air bag of the utility model from the front view.
[0021] Description of reference numerals in the figures:
[0022] 1. Dust collector; 2. First air bag; 3. Foam sleeve; 4. First air pipe; 5. First right-angle pulse valve; 6. First connecting pipe; 7. Dust outlet; 8. Second air bag; 9. Metal protective cover; 10. Second air pipe; 11. Second right-angle pulse valve; 12. Second connecting pipe; 13. Main air inlet pipe; 14. Cyclone dust collector; 15. PLC controller; 16. Guide pipe; 17. Guide vane; 18. Dust net; 19. Baffle; 20. Mounting plate; 21. Docking plate; 22. Reinforcement plate; 23. Threaded column; 24. Reinforcement plate; 25. Fixing bracket. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] See also Figure 1-4 The utility model provides an embodiment: a dust cleaning device for a multi-cyclone dust collector, comprising a dust collector 1, a cyclone dust collector 14 is installed at the top of the dust collector 1, and a main air inlet pipe 13 is installed at the top of the cyclone dust collector 14, a first air bag 2 and a second air bag 8 are installed on both sides of the dust collector 1, a PLC controller 15 is installed on the outside of the dust collector 1, a dust discharge port 7 is arranged at the bottom of the dust collector 1, a first right-angle pulse valve 5 is arranged on both sides of the bottom of the dust collector 1, and a first connecting pipe 6 is installed between the first right-angle pulse valve 5 and the dust collector 1, and a first right-angle pulse valve 5 and a first air bag 2 are connected to each other. A first air delivery pipe 4 is installed between the main air intake pipe 1 and the main air intake pipe 13, a guide pipe 16 is installed on the inner side of the dust collector 1, and the guide pipe 16 is connected to the first connecting pipe 6, two sets of second right-angle pulse valves 11 are installed on both sides of the main air intake pipe 13, and a second connecting pipe 12 is installed between the second right-angle pulse valve 11 and the main air intake pipe 13, a second air delivery pipe 10 is installed between the second right-angle pulse valve 11 and the second air bag 8, the second right-angle pulse valve 11 and the first right-angle pulse valve 5 are electrically connected to the PLC controller 15 through wires, and the PLC controller 15 can control the operation intervals of the first right-angle pulse valve 5 and the second right-angle pulse valve 11;
[0026] Specifically, as shown in the figure, when in use, through the operation of the first right-angle pulse valve 5 and the second right-angle pulse valve 11, the dust at the bottom of the cyclone dust collector 14 and the bottom of the dust collector 1 is shaken down by the vibration of air pressure to clean the dust;
[0027] A guide plate 17 is installed inside the guide tube 16, and the guide plates 17 are arranged at equal intervals inside the guide tube 16. A baffle 19 is provided at the end of the guide tube 16, and a dustproof net 18 is provided inside the baffle 19. A mounting plate 20 is installed at the top of the baffle 19. The distribution of the guide plates 17 guides the direction of the airflow and gathers the airflow together.
[0028] Specifically, as shown in the figure, when in use, the dust can be effectively prevented from entering the interior of the guide tube 16 through the distribution of the dustproof net 18 and the baffle 19, and the baffle 19 is fixed to the bottom end of the guide tube 16 by the mounting plate 20 and bolts, which is convenient for maintenance and replacement of the baffle 19;
[0029] The first air bag 2 and the second air bag 8 are fixedly connected to the dust collector 1 through a fixing frame 25. A foam sleeve 3 is installed on the outer wall of the first air bag 2 and the second air bag 8. A metal protective cover 9 is arranged on the outer side of the first air bag 2 and the second air bag 8, and a reinforcing plate 22 is arranged at the inner corner of the metal protective cover 9. A reinforcing plate 24 is installed at the edge of the metal protective cover 9. A docking plate 21 is arranged on both sides of the dust collector 1, and a threaded column 23 is fixed on the outer side of the docking plate 21. The position of the docking plate 21 corresponds to the position of the reinforcing plate 24, and the interior of the reinforcing plate 24 is provided with a hole matched with the threaded column 23, so as to facilitate the disassembly, assembly and replacement of the metal protective cover 9;
[0030] Specifically, as shown in the figure, when in use, the metal protective cover 9 is installed on the outside of the first air bag 2 and the second air bag 8, which can prevent foreign objects from directly contacting the first air bag 2 and the second air bag 8, and at the same time can block the fragments of the first air bag 2 and the second air bag 8 that explode.
[0031] Working principle: When using, first connect the gas source and power supply, and set the PLC controller 15, adjust the pulse interval to 100-150min / time. The system program inside the PLC controller 15 can control the first right-angle pulse valve 5 and the second right-angle pulse valve 11 to perform intermittent exhaust. At this time, the distribution of the guide plate 17 guides the direction of the airflow, gathers the airflow together, and accurately delivers the airflow to the bottom position inside the dust collector 1. The oscillation of air pressure is used to shake down the dust at the bottom of the cyclone dust collector 14 and the bottom of the dust collector 1, and the dust is cleaned to prevent dust from adhering to the opening, avoiding the phenomenon of opening blockage, and finally completing the use.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A dust cleaning device for a multi-cyclone dust collector, comprising a dust collector (1), characterized in that: A cyclone dust collector (14) is installed at the top of the dust collector (1), and a main air inlet pipe (13) is installed at the top of the cyclone dust collector (14); a first air bag (2) and a second air bag (8) are installed on both sides of the dust collector (1); a PLC controller (15) is installed on the outside of the dust collector (1); a dust discharge port (7) is provided at the bottom of the dust collector (1); a first right-angle pulse valve (5) is provided on both sides of the bottom of the dust collector (1), and a first connecting pipe (6) is installed between the first right-angle pulse valve (5) and the dust collector (1).
2. The dust cleaning device for a multi-cyclone dust collector according to claim 1, characterized in that: A first air delivery pipe (4) is installed between the first right-angle pulse valve (5) and the first air bag (2), a flow guide pipe (16) is installed on the inner side of the dust collector (1), and the flow guide pipe (16) is connected to the first connecting pipe (6).
3. The dust cleaning device for a multi-cyclone dust collector according to claim 1, characterized in that: Two groups of second right-angle pulse valves (11) are installed on both sides of the main air intake pipe (13), and a second connecting pipe (12) is installed between the second right-angle pulse valves (11) and the main air intake pipe (13).
4. The dust cleaning device for a multi-cyclone dust collector according to claim 3 is characterized in that: A second air supply pipe (10) is installed between the second right-angle pulse valve (11) and the second air bag (8), and the second right-angle pulse valve (11) and the first right-angle pulse valve (5) are both electrically connected to the PLC controller (15) via wires.
5. The dust cleaning device for a multi-cyclone dust collector according to claim 2, characterized in that: The guide tube (16) is provided with guide plates (17) inside, and the guide plates (17) are arranged and distributed at equal intervals inside the guide tube (16).
6. The dust cleaning device for a multi-cyclone dust collector according to claim 2, characterized in that: A baffle (19) is provided at the end of the guide tube (16), a dustproof net (18) is provided inside the baffle (19), and a mounting plate (20) is installed at the top end of the baffle (19).
7. The dust cleaning device for a multi-cyclone dust collector according to claim 1, characterized in that: The first air bag (2) and the second air bag (8) are fixedly connected to the dust collector (1) via a fixing frame (25); a foam sleeve (3) is installed on the outer side wall of the first air bag (2) and the second air bag (8); a metal protective cover (9) is arranged on the outer side of the first air bag (2) and the second air bag (8); a reinforcing plate (22) is arranged at the inner corner of the metal protective cover (9); and a reinforcing plate (24) is installed at the edge of the metal protective cover (9).
8. The dust cleaning device for a multi-cyclone dust collector according to claim 1, characterized in that: A docking plate (21) is provided on both sides of the dust collector (1), and a threaded column (23) is fixed on the outer side of the docking plate (21); the position of the docking plate (21) corresponds to the position of the reinforcing plate (24), and a hole matching the threaded column (23) is provided inside the reinforcing plate (24).