Material distribution device of color sorter

By designing the fabric device of the color sorter, the uniform transport and laying of materials are achieved by using the motor-driven push plate and conveying belt, the problem of uneven distribution of materials in the prior art is solved, and the color sorting efficiency and accuracy are improved. And reduces dust pollution.

CN222358828UActive Publication Date: 2025-01-17HEFEI KOYUE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421125718.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-17
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing color sorting machines lack effective dispersion uniform device before color sorting, resulting in uneven distribution of materials, affecting the detection effect of the photodetector and the removal accuracy of the air injection system, resulting in too high identification error and belt-out ratio.

Method used

A fabric device for color sorting machines is designed, including processing plates, material barrels, cutting ports, vibration baskets, pushing components and conveying belts. Through the motor-driven push plates, rotating rods and conveying belts, the uniform transport of materials is achieved. and pave it to prevent dust from drifting away.

Benefits of technology

It realizes uniform material discharge and transportation, reduces the recognition error and take-out ratio of the color sorter, improves the color sorting efficiency and accuracy, and reduces dust pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of color sorters, in particular to a material distributing device of a color sorter, which comprises a processing plate, one end of the processing plate is fixedly connected with a support frame, the upper end of the support frame is fixedly connected with a material barrel, a rotating component is arranged in the material barrel, and a discharge port is arranged on the inner wall of the material barrel. A discharging opening is formed in the lower end of the rotating rod, a discharging pipe is arranged at the lower end of the discharging opening, the upper end of the discharging pipe is fixedly connected with the lower surface of the material barrel, the inner walls of the four sliding barrels are all slidably connected with sliding rods, and the upper ends of the four sliding rods are fixedly connected with a vibration basket. When the rotating rod rotates and drives the jacking block to push the vibration basket upwards to move, the spring on the lower surface of the vibration basket is stretched upwards, when the jacking block does not push the vibration basket any more, the spring recovers deformation to pull the vibration basket downwards, and through vertical reciprocating vibration of the vibration basket, materials can be evenly conveyed.
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Description

Technical Field

[0001] The utility model relates to the technical field of color sorters, in particular to a material distribution device of a color sorter. Background Art

[0002] The working principle of the color sorter is that the selected materials are transported to the sorting area by the feeding system. The sorting area is equipped with a light source and a photoelectric detector. When the material flows through the sorting area, the light source and the photoelectric detector compare the amount of light reflected and transmitted by the material with the reference light. The color difference between the selected material and the reference color is used to identify the heterochromatic particles, and the heterochromatic particles are removed through the air injection system. When the selected materials pass through the sorting area, if the material distribution is uneven and there is overlap, it will affect the detection effect of the photoelectric detector, causing recognition errors, and then leading to missed selection. At the same time, it will also cause the air injection system to remove a large number of qualified products when removing heterochromatic particles, resulting in an excessively high carry-out ratio, affecting the color sorting effect.

[0003] The existing color sorter does not have a good device for breaking up and evenly dispersing the materials before color sorting. Manual evenly dispersing the materials is not only labor-intensive, but also causes uneven uniformity of the materials, which not only reduces the color sorting efficiency, but also affects the color sorting accuracy. Therefore, the utility model provides a material distribution device for a color sorter. Utility Model Content

[0004] The utility model aims to solve the problem that the existing color sorter in the prior art does not have a good scattering and uniforming device before color sorting, and manual uniformity is not only labor-intensive, but also has uneven material uniformity, which not only reduces the color sorting efficiency but also affects the color sorting accuracy. A material distribution device for a color sorter is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a material distribution device of a color sorter, comprising a processing plate, one end of the processing plate is fixedly connected to a supporting frame, and the upper end of the supporting frame is fixedly connected to a material barrel, a rotating assembly is arranged inside the material barrel, and a feeding port is opened on the inner wall of the material barrel, a feeding pipe is arranged at the lower end of the feeding port, and the upper end of the feeding pipe is fixedly connected to the lower surface of the material barrel, four sliding cylinders are fixedly connected to the surface of the processing plate, and sliding rods are slidably connected to the inner walls of the four sliding cylinders, the upper ends of the four sliding rods are fixedly connected to a vibration basket, and a spring is slidably sleeved on the surface of the sliding rod, the upper end of the spring is fixedly connected to the lower surface of the vibration basket, and the lower end of the spring is fixedly connected to the upper surface of the sliding cylinder, the vibration basket is located below the feeding pipe, and a pushing assembly is arranged at the lower end of the vibration basket, the pushing assembly comprises two fixed plates, a rotating rod is rotatably connected between the two fixed plates, three top blocks are fixedly connected to the surface of the rotating rod, and one end of the rotating rod passes through the side wall of the fixed plate and is equipped with a point machine B.

[0006] Preferably, the rotating assembly includes a motor A, which is mounted on the lower surface of the material barrel, and the output end of the motor A passes through the lower wall of the material barrel and is fixedly connected to a push plate.

[0007] Preferably, a collection box is fixedly connected to the surface of the support frame, and an exhaust fan is installed on the upper end of the collection box, one side of the exhaust fan is fixedly connected to the surface of the support frame, and both ends of the exhaust fan are fixedly connected to dust guide pipes, and the other end of the dust guide pipe is fixedly connected to a dust hood.

[0008] Preferably, a rotating groove is opened on the surface of the processing plate, and a plurality of rollers are rotatably connected to the inner wall of the rotating groove, a transmission belt is slidably sleeved on the surface of the plurality of rollers, and one end of one of the rollers passes through the side wall of the processing plate and is fixedly connected to a motor C.

[0009] Preferably, fixed blocks are fixedly connected to both sides of the processing plate, a limit plate is fixedly connected between the two fixed blocks, and the angle between the limit plate and the horizontal line is 30 degrees.

[0010] In summary, this application includes the following beneficial technical effects:

[0011] 1. In the utility model, the push plate is driven to rotate by the output end of motor A to push the material to the discharge port. Since the size of the discharge port is fixed, the uniformity of each discharge can be guaranteed. When the material falls into the vibration basket through the discharge pipe, the motor B is turned on, and the output end of the motor B drives the rotating rod to rotate. When the rotating rod rotates, it also drives the top block to push the vibration basket upward to move, so that the spring on the lower surface of the vibration basket is stretched upward. When the top block no longer pushes the vibration basket, the spring recovers its deformation and pulls the vibration basket downward. Through the reciprocating vibration of the vibration basket, the material can be evenly transported.

[0012] 2. In the utility model, after the exhaust fan is turned on, the output end of the exhaust fan sucks the dust generated by the vibration of the material into a tight collection box through the dust guide pipe and the dust suction hood, thereby preventing the dust from floating into the air and affecting the health of the workers.

[0013] 3. In the utility model, the output end of the motor C drives the roller to rotate, and the conveyor belt is driven to rotate during the rotation of the roller, so that the material on the surface of the conveyor belt is rotated into the color sorter to complete the screening. When the conveyor belt transports the material into the color sorter, the material is flattened to avoid material stacking, thereby ensuring the screening effect of the color sorter. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 For this utility model Figure 1A side view schematic diagram of the structure;

[0016] Figure 3 For this utility model Figure 1 A schematic diagram of a top view structure;

[0017] Figure 4 It is a schematic diagram of the internal structure of the rotating tank assembly of the utility model.

[0018] Legend: 1. Processing plate; 2. Support frame; 3. Material barrel; 4. Motor A; 5. Push plate; 6. Discharge port; 7. Discharge pipe; 8. Vibration basket; 9. Sliding rod; 10. Spring; 11. Sliding cylinder; 12. Fixed plate; 13. Motor B; 14. Rotating rod; 15. Top block; 16. Dust hood; 17. Dust guide pipe; 18. Exhaust fan; 19. Collecting box; 20. Fixed block; 21. Limiting plate; 22. Rotating groove; 23. Roller; 24. Conveyor belt; 25. Motor C. DETAILED DESCRIPTION

[0019] Reference Figure 1-4 As shown, the utility model provides a technical solution: a material distribution device of a color sorter, comprising a processing plate 1, one end of the processing plate 1 is fixedly connected to a support frame 2, and the upper end of the support frame 2 is fixedly connected to a material barrel 3, a rotating component is arranged inside the material barrel 3, and an inner wall of the material barrel 3 is provided with a discharge port 6, a discharge pipe 7 is arranged at the lower end of the discharge port 6, and the upper end of the discharge pipe 7 is fixedly connected to the lower surface of the material barrel 3, four sliding cylinders 11 are fixedly connected to the surface of the processing plate 1, and the inner walls of the four sliding cylinders 11 are slidably connected to sliding rods 9, the upper ends of the four sliding rods 9 are fixedly connected to a vibration basket 8, and a spring 10 is slidably sleeved on the surface of the sliding rod 9, the upper end of the spring 10 is fixedly connected to the lower surface of the vibration basket 8, and the lower end of the spring 10 is fixedly connected to the upper surface of the sliding cylinder 11, and the vibration basket 8 is fixedly connected to the upper surface of the sliding cylinder 11. Below the feeding tube 7, a pushing assembly is arranged at the lower end of the vibration basket 8, and the pushing assembly includes two fixed plates 12, a rotating rod 14 is rotatably connected between the two fixed plates 12, three top blocks 15 are fixedly connected to the surface of the rotating rod 14, and one end of the rotating rod 14 passes through the side wall of the fixed plate 12 and is installed with a machine B. When the material falls into the vibration basket 8 through the feeding tube 7, the output end of the motor B13 is driven to rotate by turning on the motor B13. When the rotating rod 14 rotates, it also drives the top block 15 to push the vibration basket 8 upward to move, so that the spring 10 on the lower surface of the vibration basket 8 is stretched upward. When the top block 15 no longer pushes the vibration basket 8, the spring 10 recovers its deformation and pulls the vibration basket 8 downward. Through the reciprocating vibration of the vibration basket 8, the material can be evenly transported.

[0020] Reference Figure 2 and Figure 3As shown, in this embodiment: the rotating component includes a motor A4, which is installed on the lower surface of the material barrel 3, and the output end of the motor A4 passes through the lower wall of the material barrel 3 and is fixedly connected to the push plate 5. When the motor A4 is turned on, the output end of the motor A4 drives the push plate 5 to rotate, and pushes the material to the discharge port 6. Because the size of the discharge port 6 is fixed, the uniformity of each discharge can be guaranteed. The surface of the support frame 2 is fixedly connected to a collecting box 19, and an exhaust fan 18 is installed on the upper end of the collecting box 19. One side of the exhaust fan 18 is fixedly connected to the surface of the support frame 2, and both ends of the exhaust fan 18 are fixedly connected to a dust guide pipe 17, and the other end of the dust guide pipe 17 is fixedly connected to a dust hood 16. After the exhaust fan 18 is turned on, the output end of the exhaust fan 18 sucks the dust generated by the vibration of the material into the collection box 19 through the dust guide pipe 17 and the dust hood 16, thereby preventing the dust from floating into the air and affecting the health of the staff.

[0021] Reference Figure 1 and Figure 4 As shown, specifically, a rotating groove 22 is provided on the surface of the processing plate 1, and a plurality of rollers 23 are rotatably connected to the inner wall of the rotating groove 22, and a conveyor belt 24 is slidably sleeved on the surface of the plurality of rollers 23, and one end of one of the rollers 23 passes through the side wall of the processing plate 1 and is fixedly connected to a motor C25. When the motor C25 is turned on, the output end of the motor C25 drives the roller 23 to rotate, and the conveyor belt 24 is driven to rotate during the rotation of the roller 23, so that the material on the surface of the conveyor belt 24 is rotated into the color sorter to complete the screening, and fixed blocks 20 are fixedly connected on both sides of the processing plate, and a limiting plate 21 is fixedly connected between the two fixed blocks 20, and the angle between the limiting plate 21 and the horizontal line is 30 degrees. By setting the limiting plate 21, when the conveyor belt 24 conveys the material into the color sorter, the material can be flattened to avoid material stacking and affect the screening effect of the color sorter.

[0022] Working principle: when in use, first put the material into the material barrel 3, then turn on the motor A4, the output end of the motor A4 drives the push plate 5 to rotate, and pushes the material to the discharge port 6. Because the size of the discharge port 6 is fixed, the uniformity of each discharge can be guaranteed. When the material falls into the vibration basket 8 through the discharge pipe 7, by turning on the motor B13, the output end of the motor B13 drives the rotating rod 14 to rotate. When the rotating rod 14 rotates, it drives the top block 15 to push the vibration basket 8 upward to move, so that the spring 10 on the lower surface of the vibration basket 8 is stretched upward. When the top block 15 no longer pushes the vibration basket 8, the spring 10 recovers its deformation and pulls the vibration basket 8 downward. Through the reciprocating vibration of the vibration basket 8, the vibration basket 8 is The material can be transported evenly. When the material vibrates and generates dust, the exhaust fan 18 can be turned on. The output end of the exhaust fan 18 sucks the dust generated by the vibration of the material into the collection box 19 through the dust guide pipe 17 and the dust hood 16, thereby preventing the dust from floating in the air and affecting the health of the staff. When the material falls on the surface of the conveyor belt 24, the motor C25 is turned on, and the output end of the motor C25 drives the roller 23 to rotate. During the rotation of the roller 23, the conveyor belt 24 is driven to rotate, thereby rotating the material on the surface of the conveyor belt 24 into the color sorter to complete the screening. When the conveyor belt 24 transports the material into the color sorter, the material is flattened to avoid material stacking and ensure the screening effect of the color sorter.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

Claims

1. A material distribution device for a color sorter, comprising a processing plate (1), characterized in that: One end of the processing plate (1) is fixedly connected to a support frame (2), and the upper end of the support frame (2) is fixedly connected to a material barrel (3), a rotating assembly is arranged inside the material barrel (3), and a discharge port (6) is provided on the inner wall of the material barrel (3), a discharge pipe (7) is arranged at the lower end of the discharge port (6), and the upper end of the discharge pipe (7) is fixedly connected to the lower surface of the material barrel (3), the surface of the processing plate (1) is fixedly connected to four sliding barrels (11), and the inner walls of the four sliding barrels (11) are all slidably connected to sliding rods (9), the upper ends of the four sliding rods (9) are fixedly connected to a vibration basket (8), and the sliding rods (9) are fixedly connected to the upper ends of the four sliding rods (9). A spring (10) is slidably sleeved on the surface of the rod (9), the upper end of the spring (10) is fixedly connected to the lower surface of the vibration basket (8), and the lower end of the spring (10) is fixedly connected to the upper surface of the sliding cylinder (11), the vibration basket (8) is located below the feeding tube (7), and a pushing assembly is arranged at the lower end of the vibration basket (8), the pushing assembly comprises two fixed plates (12), a rotating rod (14) is rotatably connected between the two fixed plates (12), three top blocks (15) are fixedly connected to the surface of the rotating rod (14), and one end of the rotating rod (14) passes through the side wall of the fixed plate (12) and is installed with a machine B.

2. A material distribution device for a color sorter according to claim 1, characterized in that: The rotating assembly comprises a motor A (4), which is mounted on the lower surface of the material barrel (3), and the output end of the motor A (4) passes through the lower wall of the material barrel (3) and is fixedly connected to a push plate (5).

3. The material distribution device of a color sorter according to claim 1, characterized in that: A collection box (19) is fixedly connected to the surface of the support frame (2), and an exhaust fan (18) is installed on the upper end of the collection box (19); one side of the exhaust fan (18) is fixedly connected to the surface of the support frame (2), and both ends of the exhaust fan (18) are fixedly connected to a dust guide pipe (17), and the other end of the dust guide pipe (17) is fixedly connected to a dust hood (16).

4. The material distribution device of a color sorter according to claim 1, characterized in that: The surface of the processing plate (1) is provided with a rotating groove (22), and the inner wall of the rotating groove (22) is rotatably connected to a plurality of rollers (23), the surfaces of the plurality of rollers (23) are slidably sleeved with a transmission belt (24), and one end of one of the rollers (23) passes through the side wall of the processing plate (1) and is fixedly connected to a motor C (25).

5. The material distribution device of a color sorter according to claim 1, characterized in that: Fixed blocks (20) are fixedly connected to both sides of the processing plate, a limiting plate (21) is fixedly connected between the two fixed blocks (20), and the angle between the limiting plate (21) and the horizontal line is 30 degrees.