Multifunctional automatic shaping hydraulic machine for forge piece machining

Abstract

The utility model relates to the technical field of forge piece machining, and discloses a multifunctional automatic shaping hydraulic machine for forge piece machining, which comprises a working table, a forging and pressing table is fixedly arranged at the top of the working table, a box body is fixedly arranged at the top of the forging and pressing table, and a threaded sleeve is arranged in the box body. A threaded rod is movably installed in the threaded sleeve, and one end of the threaded rod completely penetrates through the vertical plate and the interior of the box body. Compared with a traditional hydraulic machine, the hydraulic machine has the advantages that scraps at the top of the forging and pressing table can be cleaned conveniently through matching of the scraper and the threaded sleeve, so that the forging and pressing table can be kept clean and tidy, the influence of scrap accumulation on the machining process is effectively avoided, the machining precision and quality of forgings are improved, and meanwhile, the machining efficiency is improved. The quick and convenient cleaning operation can reduce the downtime of the equipment, improve the production efficiency and reduce the production cost.

Description

Technical Field

[0001] The utility model relates to the technical field of forging processing, and more specifically, to a multifunctional automatic shaping hydraulic press used for forging processing. Background Art

[0002] The multifunctional automatic shaping hydraulic press for forging processing is an advanced equipment that combines hydraulic and automatic control technology, with the characteristics of high pressure, high precision and high efficiency. It can automatically complete the clamping, positioning, shaping, forging and other operations of forgings, reduce manual intervention, and monitor and adjust the processing process in real time to ensure product quality and precision. This equipment is an ideal choice for improving the efficiency and quality of forging processing. After the existing hydraulic press for forging processing completes the forging task, a large amount of waste chips are often easily left on the upper surface of its base. These waste chips not only accumulate on the equipment, affecting the cleanliness of the entire working environment, but also have an adverse effect on the next use of the hydraulic press if they are not cleaned in time. The accumulation of waste chips may cause the equipment to operate unsmoothly, or even damage precision parts, thereby affecting the processing accuracy and efficiency of forgings. Therefore, in order to maintain the normal operation of the hydraulic press and extend its service life, it is particularly important to clean the waste chips on the base in a timely and effective manner. Utility Model Content

[0003] In order to overcome the shortcomings of the prior art, the utility model provides a multifunctional automatic shaping hydraulic press for forging processing, which has the advantage of being easy to clean the forging table.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multifunctional automatic shaping hydraulic press for forging processing, comprising a workbench, a forging table is fixedly installed on the top of the workbench, a box is fixedly installed on the top of the forging table, a threaded sleeve is installed inside the box, a threaded rod is movably installed inside the threaded sleeve, and one end of the threaded rod completely penetrates the interior of the vertical plate and the box, a gear 1 is fixedly installed on one end of the threaded rod, a motor is fixedly installed on the right side of the vertical plate, a gear 2 is fixedly installed on the output end of the motor, and the teeth of gear 2 and gear 1 are meshed, a scraper is fixedly installed on one end of the threaded sleeve, and a waste chip collection box is movably installed on the right side of the workbench.

[0005] As a preferred technical solution of the utility model, a column is fixedly installed on the top of the workbench, a lifting platform is movably installed on the outer surface of the column, a fixed block is fixedly installed on the bottom of the lifting platform, a movable plate is movably installed inside the fixed block, a connecting block 1 is fixedly installed on the front of the movable plate, a connecting block 2 is fixedly installed on one end of the connecting block 1, a limiting block is fixedly installed on one end of the connecting block 2, a limiting groove is provided inside the fixed block, and the limiting block is movably installed inside the limiting groove, and a spring 2 is fixedly installed inside the fixed block.

[0006] As a preferred technical solution of the utility model, a forging block is fixedly installed on the top of the forging table, an electric push rod is fixedly installed on the inner side of the forging block, a clamping plate is fixedly installed on one end of the electric push rod, and a spring is fixedly installed between the clamping plate and the fixed plate.

[0007] As a preferred technical solution of the utility model, a support plate is fixedly installed on the top of one end of the column, a hydraulic cylinder is fixedly installed inside the support plate, a hydraulic rod is fixedly installed on the bottom of the hydraulic cylinder, and the hydraulic rod is fixedly connected to the lifting platform.

[0008] As a preferred technical solution of the utility model, a fixing groove is provided on the outer surface of the workbench, and a tool box is movably installed inside the fixing groove.

[0009] As a preferred technical solution of the utility model, a support column is fixedly installed at the bottom of the workbench, a base is fixedly installed at the bottom of the support column, and the base and the support column are grouped in pairs, with a total of four groups at the bottom of the workbench.

[0010] As a preferred technical solution of the utility model, a support seat is fixedly installed between the top of the forging table and the outer surface of the motor, and the interior of the support seat is U-shaped.

[0011] The working principle and beneficial effects of the utility model are:

[0012] Compared with the traditional hydraulic press, the utility model facilitates the cleaning of waste chips on the top of the forging table through the cooperation between the scraper and the threaded sleeve, which can ensure the tidiness and cleanliness of the forging table and effectively avoid the influence of waste chip accumulation on the processing process, thereby improving the precision and quality of forging processing. At the same time, the fast and convenient cleaning operation can reduce equipment downtime, improve production efficiency, and reduce production costs. Finally, a clean forging table can also help reduce equipment wear and failures and extend the service life of the equipment.

[0013] 2. Compared with the traditional hydraulic press, the utility model squeezes the spring 2 through the moving plate, so that the limit block slowly enters the limit groove, which is convenient for replacing the forging block and significantly improves the work efficiency. This design greatly reduces the equipment downtime and effectively shortens the production cycle, thereby increasing the output and meeting the market demand for efficient production. At the same time, the rapid replacement of forging blocks makes the maintenance of the equipment more convenient, reduces the failure rate, and ensures the stability of production. At the same time, the hydraulic press can also flexibly adapt to the production needs of different forgings. By replacing forging blocks of different specifications, it can easily cope with diverse market demands and enhance the competitiveness of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the front three-dimensional appearance structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the three-dimensional appearance structure of the back of the utility model;

[0016] Figure 3 This is a schematic diagram of the three-dimensional appearance structure of the utility model from the side;

[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of the scraper of the utility model;

[0018] Figure 5 For this utility model Figure 4 The enlarged structural diagram at A in the middle;

[0019] Figure 6 This is a schematic diagram of the structure of the forging block of the utility model.

[0020] In the figure: 1. workbench; 2. column; 3. lifting platform; 4. support plate; 5. hydraulic cylinder; 6. hydraulic rod; 7. base; 8. forging table; 9. waste collection box; 10. tool box; 11. fixing groove; 12. vertical plate; 13. forging block; 14. electric push rod; 15. spring 1; 16. clamping plate; 17. box body; 18. threaded sleeve; 19. scraper; 20. threaded rod; 21. gear 1; 22. motor; 23. support seat; 24. gear 2; 25. fixing block; 26. spring 2; 27. moving plate; 28. connecting block 1; 29. ​​connecting block 2; 30. limit block; 31. limit groove; 32. support column; 33. fixing plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 1 to 6As shown, the utility model provides a multifunctional automatic shaping hydraulic press for forging processing, including a workbench 1, a forging table 8 is fixedly installed on the top of the workbench 1, a box 17 is fixedly installed on the top of the forging table 8, a threaded sleeve 18 is installed inside the box 17, a threaded rod 20 is movably installed inside the threaded sleeve 18, and one end of the threaded rod 20 completely penetrates the interior of the vertical plate 12 and the box 17, a gear 1 21 is fixedly installed on one end of the threaded rod 20, a motor 22 is fixedly installed on the right side of the vertical plate 12, a gear 24 is fixedly installed on the output end of the motor 22, and the gear 24 and the gear 1 21 are meshed with each other, a scraper 19 is fixedly installed on one end of the threaded sleeve 18, and a waste chip collection box 9 is movably installed on the right side of the workbench 1.

[0023] After the forging is completed, the staff needs to clean the waste chips on the top of the forging table 8. The staff turns on the motor 22, and the motor 22 drives the gear 2 24 to rotate. The teeth of the gear 2 24 and the gear 1 21 are meshed, and the gear 2 24 drives the gear 1 21 to rotate. The rotation of the gear 1 21 drives the threaded rod 20 to rotate in the threaded sleeve 18. The threaded rod 20 is supported by the vertical plate 12, so that the threaded sleeve 18 moves inside the box body 17, and the threaded sleeve 18 drives the scraper 19 to move on the top of the forging table 8. The scraper 19 moves the waste chips to the inside of the waste collection box 9, thereby completing the cleaning of the waste chips on the top of the forging table 8.

[0024] After the forging is completed, the waste chips on the top of the forging table 8 need to be cleaned, by turning on the motor 22, the motor 22 drives the gear 24 to rotate, the gear 24 drives the gear 1 21 to rotate, and the gear 1 21 drives the threaded rod 20 to rotate in the threaded sleeve 18, and the vertical plate 12 supports the threaded rod 20, so that the threaded sleeve 18 moves inside the box body 17, and the threaded sleeve 18 drives the scraper 19 to move on the top of the forging table 8, and the scraper 19 moves the waste chips to the inside of the waste chip collection box 9. Compared with the traditional hydraulic press, the hydraulic press facilitates the cleaning of the waste chips on the top of the forging table 8 through the cooperation between the scraper 19 and the threaded sleeve 18, which can ensure the neatness and cleanliness of the forging table 8, effectively avoid the influence of waste chip accumulation on the processing process, thereby improving the precision and quality of forging processing, and at the same time, the fast and convenient cleaning operation can reduce equipment downtime, improve production efficiency, and reduce production costs. Finally, the clean forging table 8 also helps to reduce equipment wear and failures and extend the service life of the equipment.

[0025] Among them, a column 2 is fixedly installed on the top of the workbench 1, a lifting platform 3 is movably installed on the outer surface of the column 2, a fixed block 25 is fixedly installed on the bottom of the lifting platform 3, a movable plate 27 is movably installed inside the fixed block 25, a connecting block 28 is fixedly installed on the front of the movable plate 27, a connecting block 29 is fixedly installed on one end of the connecting block 1 28, a limiting block 30 is fixedly installed on one end of the connecting block 29, a limiting groove 31 is provided inside the fixed block 25, and the limiting block 30 is movably installed inside the limiting groove 31, and a spring 26 is fixedly installed inside the fixed block 25.

[0026] The staff needs to replace different forging blocks 13 to process the forgings, and hold the movable plate 27 by hand, and use the movable plate 27 to squeeze the spring 26 inside the fixed block 25, so that the limit block 30 slowly disengages from the inside of the limit groove 31, and then slowly removes the movable plate 27 and the forging block 13 from the inside of the fixed block 25, and then replaces the forging block 13. After the replacement is completed, the forging block 13 needs to be installed, and the movable plate 27 is slowly moved to the inside of the fixed block 25, and the movable plate 27 drives the connecting block 1 28 to move toward the outer surface of the fixed block 25, and then drives the connecting block 2 29 to slowly move toward the outer surface of the fixed block 25 through the connecting block 1 28. Now, the spring 26 is squeezed inside the fixed block 25 through the movable plate 27, so that the limit block 30 enters the limit groove 31 through the movement of the connecting block 1 28 and the connecting block 2 29, and the limit block 30 is fixed through the limit groove 31, thereby completing the replacement of the forging block 13.

[0027] It is necessary to replace different forging blocks 13 to process the forgings, hold the movable plate 27 by hand, and use the movable plate 27 to squeeze the spring 26 inside the fixed block 25, so that the limit block 30 slowly disengages from the inside of the limit groove 31, then, slowly remove the movable plate 27 and the forging block 13 from the inside of the fixed block 25, and then replace the forging block 13. After the replacement is completed, the forging block 13 needs to be installed, and the movable plate 27 is slowly moved to the inside of the fixed block 25, and the movable plate 27 drives the connecting block 1 28 to move toward the outer surface of the fixed block 25, and then the connecting block 2 29 is driven by the connecting block 1 28 to slowly move toward the outer surface of the fixed block 25. Now, the movable plate 27 squeezes the spring 26 inside the fixed block 25, so that the limit block 30 passes The connection block 1 28 and the connection block 2 29 move into the limit groove 31, and the limit block 30 is fixed by the limit groove 31. Compared with the traditional hydraulic press, the hydraulic press squeezes the spring 2 26 by the moving plate 27, so that the limit block 30 slowly enters the limit groove 31, which is convenient for replacing the forging block 13 and significantly improves the work efficiency. This design greatly reduces the equipment downtime and effectively shortens the production cycle, thereby increasing the output and meeting the market demand for efficient production. At the same time, the rapid replacement of forging blocks makes the maintenance of the equipment more convenient, reduces the failure rate, and ensures the stability of production. At the same time, the hydraulic press can also flexibly adapt to the production needs of different forgings. By replacing forging blocks of different specifications, it can easily cope with diverse market demands and enhance the competitiveness of the equipment.

[0028] Among them, a forging block 13 is fixedly installed on the top of the forging table 8, an electric push rod 14 is fixedly installed on the inner side of the forging block 13, a clamping plate 16 is fixedly installed on one end of the electric push rod 14, and a spring 15 is fixedly installed on the clamping plate 16 and the fixing plate 33.

[0029] The forgings need to be clamped and fixed before processing. The forgings are placed between the top of the forging table 8 and the two clamping plates 16, and then the electric push rod 14 is turned on the inner side of the fixed plate 33. The electric push rod 14 drives the clamping plate 16 to slowly move toward the outside of the forging, and the spring 15 is squeezed by the clamping plate 16. The cooperation between the two clamping plates 16 facilitates the fixation of the forging, which ensures the accurate processing of the forgings, reduces the position offset error, and improves the processing accuracy. At the same time, its stability reduces the movement or vibration of the workpiece, makes the processing process smoother, and thus significantly improves the processing efficiency and production efficiency.

[0030] Among them, a support plate 4 is fixedly installed on the top of one end of the column 2, a hydraulic cylinder 5 is fixedly installed inside the support plate 4, a hydraulic rod 6 is fixedly installed on the bottom of the hydraulic cylinder 5, and the hydraulic rod 6 is fixedly connected to the lifting platform 3.

[0031] After the staff has completed the clamping of the forging, they need to process the forging. They open the hydraulic cylinder 5, which moves the lifting platform 3 on the outer surface of the column 2. The lifting platform 3 drives the fixed block 25 and the forging block 13 to slowly and quickly approach the forging, and the forging is processed by the forging block 13. This makes it easier to process the forging and improves the processing efficiency of the forging. At the same time, it can make full use of the raw materials. The sophisticated forging process reduces waste and loss, significantly improves material utilization, and thus reduces production costs.

[0032] A fixing groove 11 is formed on the outer surface of the workbench 1 , and a tool box 10 is movably installed inside the fixing groove 11 .

[0033] By holding the toolbox 10, the toolbox 10 is slowly placed into the fixing groove 11, and the toolbox 10 is fixed by the fixing groove 11. By adding the toolbox 10, the space of the working area is fully utilized, avoiding the need for additional storage space, and making the entire processing area more compact and efficient.

[0034] Among them, a support column 32 is fixedly installed at the bottom of the workbench 1, and a base 7 is fixedly installed at the bottom of the support column 32. The base 7 and the support column 32 are grouped in pairs, and there are four groups at the bottom of the workbench 1 in total.

[0035] Since the base 7 and the support columns 32 are grouped in pairs, there are a total of four groups at the bottom of the workbench 1. Through the cooperation between the base 7 and the support columns 32, it is convenient to stably support the workbench 1. The stable support ensures that the workbench 1 is not easily deformed or shaken during the high-pressure and high-load forging process, thereby ensuring the accuracy and stability of the forging processing.

[0036] A support base 23 is fixedly installed between the top of the forging platform 8 and the outer surface of the motor 22 , and the interior of the support base 23 is in a U-shape.

[0037] Since the interior of the support seat 23 is in a U-shape between the forging table 8 and the motor 22 , it is convenient to support the motor 22 , thereby ensuring the stability of the motor 22 during operation, reducing the vibration of the motor 22 during operation, and extending the service life of the motor 22 .

[0038] The working principle and use process of this utility model:

[0039] After the forging is completed, the staff needs to clean the waste chips on the top of the forging table 8. The staff turns on the motor 22, and the motor 22 drives the gear 2 24 to rotate. The teeth of the gear 2 24 and the gear 1 21 are meshed, and the gear 2 24 drives the gear 1 21 to rotate. The rotation of the gear 1 21 drives the threaded rod 20 to rotate in the threaded sleeve 18. The threaded rod 20 is supported by the vertical plate 12, so that the threaded sleeve 18 moves inside the box body 17, and the threaded sleeve 18 drives the scraper 19 to move on the top of the forging table 8. The scraper 19 moves the waste chips to the inside of the waste collection box 9, thereby completing the cleaning of the waste chips on the top of the forging table 8.

[0040] The staff needs to replace different forging blocks 13 to process the forgings, and hold the movable plate 27 by hand, and use the movable plate 27 to squeeze the spring 26 inside the fixed block 25, so that the limit block 30 slowly disengages from the inside of the limit groove 31, and then slowly removes the movable plate 27 and the forging block 13 from the inside of the fixed block 25, and then replaces the forging block 13. After the replacement is completed, the forging block 13 needs to be installed, and the movable plate 27 is slowly moved to the inside of the fixed block 25, and the movable plate 27 drives the connecting block 1 28 to move toward the outer surface of the fixed block 25, and then drives the connecting block 2 29 to slowly move toward the outer surface of the fixed block 25 through the connecting block 1 28. Now, the spring 26 is squeezed inside the fixed block 25 through the movable plate 27, so that the limit block 30 enters the limit groove 31 through the movement of the connecting block 1 28 and the connecting block 2 29, and the limit block 30 is fixed through the limit groove 31, thereby completing the replacement of the forging block 13.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A multifunctional automatic shaping hydraulic press for forging processing, comprising a workbench (1), characterized in that: A forging table (8) is fixedly mounted on the top of the workbench (1), a box (17) is fixedly mounted on the top of the forging table (8), a threaded sleeve (18) is mounted inside the box (17), a threaded rod (20) is movably mounted inside the threaded sleeve (18), and one end of the threaded rod (20) completely penetrates the interior of the vertical plate (12) and the box (17), a gear 1 (21) is fixedly mounted on one end of the threaded rod (20), a motor (22) is fixedly mounted on the right side of the vertical plate (12), a gear 2 (24) is fixedly mounted on the output end of the motor (22), and the gear 2 (24) is meshed with the gear 1 (21), a scraper (19) is fixedly mounted on one end of the threaded sleeve (18), and a waste chip collection box (9) is movably mounted on the right side of the workbench (1).

2. The multifunctional automatic shaping hydraulic press for forging processing according to claim 1, characterized in that: A column (2) is fixedly mounted on the top of the workbench (1); a lifting platform (3) is movably mounted on the outer surface of the column (2); a fixed block (25) is fixedly mounted on the bottom of the lifting platform (3); a movable plate (27) is movably mounted inside the fixed block (25); a connecting block 1 (28) is fixedly mounted on the front of the movable plate (27); a connecting block 2 (29) is fixedly mounted on one end of the connecting block 1 (28); a limiting block (30) is fixedly mounted on one end of the connecting block 2 (29); a limiting groove (31) is provided inside the fixed block (25); and the limiting block (30) is movably mounted inside the limiting groove (31); and a spring 2 (26) is fixedly mounted inside the fixed block (25).

3. The multifunctional automatic shaping hydraulic press for forging processing according to claim 1 is characterized in that: A forging block (13) is fixedly mounted on the top of the forging table (8), an electric push rod (14) is fixedly mounted on the inner side of the forging block (13), a clamping plate (16) is fixedly mounted on one end of the electric push rod (14), and a spring 1 (15) is fixedly mounted between the clamping plate (16) and the fixing plate (33).

4. The multifunctional automatic shaping hydraulic press for forging processing according to claim 2 is characterized in that: A support plate (4) is fixedly mounted on the top of one end of the column (2), a hydraulic cylinder (5) is fixedly mounted inside the support plate (4), a hydraulic rod (6) is fixedly mounted on the bottom of the hydraulic cylinder (5), and the hydraulic rod (6) is fixedly connected to the lifting platform (3).

5. The multifunctional automatic shaping hydraulic press for forging processing according to claim 1 is characterized in that: The outer surface of the workbench (1) is provided with a fixing groove (11), and a tool box (10) is movably installed inside the fixing groove (11).

6. The multifunctional automatic shaping hydraulic press for forging processing according to claim 1, characterized in that: A support column (32) is fixedly mounted on the bottom of the workbench (1), and a base (7) is fixedly mounted on the bottom of the support column (32), and the base (7) and the support column (32) are arranged in groups of two, with a total of four groups at the bottom of the workbench (1).

7. The multifunctional automatic shaping hydraulic press for forging processing according to claim 1 is characterized in that: A support seat (23) is fixedly installed between the top of the forging platform (8) and the outer surface of the motor (22), and the interior of the support seat (23) is in a U-shape.

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