Upward continuous casting cooler for copper alloy wire billets
By adopting frame structure and rotary cooling design in the upper-induction casting cooler, the problems of low water resource utilization and crystallization blockage during cooling are solved, and more efficient cooling and heat dissipation effects are achieved, extending the service life of the equipment.
Patent Information
- Application Number
- CN202421214461.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-30
AI Technical Summary
In the existing upper casting coolers, water is directly discharged as a cooling medium after completing the cooling effect, resulting in low utilization of water resources and easy crystallization during cooling, which may cause pipeline blockage.
A copper alloy wire blank upper casting cooler is designed, using an outer sleeve and inner sleeve with a frame structure. The inner sleeve is equipped with a cooling pipe and an anti-blocking structure. When water enters the inner sleeve through the water inlet, it rotates. To cool down, coils are installed at the lower end of the cooling pipe to prevent crystallization and control water circulation through the main and secondary drains to improve heat dissipation efficiency.
It improves the cooling efficiency and heat dissipation efficiency of water, prevents the cooling pipe from being blocked, and extends the service life of the equipment.
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Figure CN222359233U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of upward continuous casting, in particular to an upward continuous casting cooler for a copper alloy wire billet. Background Art
[0002] The upward continuous casting cooler refers to the equipment used in the metal continuous casting process, which is mainly used to quickly cool and solidify the molten metal to form the desired billet or profile.
[0003] For example, an upward continuous casting cooler with publication number CN2305262Y, the inner tube base of the cooler is fixed together with the connecting tube and the inner tube, the middle tube and the outer tube are connected to the cooler head, the cooler head is provided with a water inlet and a water outlet, the outer tube is fixed together with the retaining ring, a nut is installed on the connecting tube, the connecting tube is wrapped with a heat insulation layer, the heat insulation layer is covered with a protective sleeve, a cooling tube with a conversion joint is inserted in the inner tube, and a cooling medium through hole is provided on the cooling tube. The cooler is used in conjunction with an upward continuous casting machine, has a high cooling intensity, and can continuously cast copper tube billets with good surface quality, refined internal crystal structure, and high comprehensive mechanical properties.
[0004] An upward continuous casting cooler in the above-mentioned comparative document improves the cooling intensity by providing cooling pipes and cooling medium through holes on the cooling pipes. In the actual production process, water is usually used as the cooling medium, but the water is directly discharged after completing the cooling effect, resulting in low water resource utilization. At the same time, crystallization is easily generated during the cooling process, which may cause pipeline blockage. Utility Model Content
[0005] The purpose of the utility model is to provide a copper alloy wire billet upward continuous casting cooler to solve the problem that in the actual production process in the above-mentioned background technology, water is usually used as a cooling medium, but the water is directly discharged after completing the cooling effect, resulting in low water resource utilization. At the same time, crystallization is easily generated during the cooling process, which may cause pipeline blockage.
[0006] To achieve the above object, the utility model provides the following technical solution: a copper alloy billet upward continuous casting cooler, comprising a mounting bar, a fixing ring, and a connecting column, wherein two mounting bars are provided, and the fixing ring is fixedly connected to the middle top of the two mounting bars, and three fixing rings are provided, and four connecting columns are centrally symmetrically distributed between every two fixing rings, and a frame structure is formed between the fixing rings and the connecting columns;
[0007] The fixed ring and the connecting column form a frame structure with an outer sleeve fixedly connected inside, and a cooling structure for cooling the material is arranged inside the outer sleeve, the cooling structure includes an inner sleeve fixedly connected to the inner part of the outer sleeve, a cooling pipe fixedly connected inside the inner sleeve, a feed port fixedly connected to the top of the cooling pipe, and a discharge port extending to the outer side of the bottom of the inner sleeve fixedly connected to the bottom of the cooling pipe;
[0008] An anti-blocking structure for secondary heating of the material is arranged between the inner sleeve and the cooling pipe.
[0009] Preferably, the anti-blocking structure includes a fixing rod fixedly connected to the inner side of the inner sleeve, and the fixing rod is provided with a plurality of fixing rods symmetrically distributed on the inner side of the inner sleeve, and the inner ends of the plurality of fixing rods symmetrically distributed are fixedly connected with mounting rings, the bottom fixing frame of the inner sleeve has a sealing ring, and a coil is fixedly connected between the mounting ring and the sealing ring.
[0010] Preferably, the cooling tube and the lower ends of the inner sleeve are both conical structures, and the coil is spirally attached to the outer side of the lower end of the cooling tube, and the inner side of the sealing ring is fixedly connected to the outer side of the lower end of the cooling tube.
[0011] Preferably, a water inlet is provided at the top of the inner sleeve, and the water inlet is distributed tangentially on the outside of the inner sleeve.
[0012] Preferably, a plurality of circulation ports distributed in a centrally symmetrical manner are provided at the bottom of the inner sleeve, and the plurality of circulation ports distributed in a centrally symmetrical manner are located at the top of the sealing ring.
[0013] Preferably, a main drain outlet is fixedly connected to one side of the bottom of the outer sleeve, and a secondary drain outlet is fixedly connected to one side of the top of the outer sleeve, and a certain space is formed between the outer sleeve and the inner sleeve.
[0014] Preferably, the space formed between the outer sleeve and the inner sleeve is communicated with the interior of the space formed between the inner sleeve and the cooling pipe through the circulation port, and the interior of the feed port is relatively independent.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The cooler for upward continuous casting of a copper alloy wire billet is provided with a cooling structure. When water enters the inner sleeve through a water inlet, it will enter the inner sleeve at an angle that is tangent to the inner sleeve, so that when the water enters the inner sleeve, it will rotate inside the inner sleeve, thereby improving the efficiency of the water when cooling the cooling pipe and the material inside the cooling pipe;
[0017] Furthermore, the water inside the outer sleeve and the inner sleeve is in contact with the inner side of the outer sleeve, so that the water dissipates heat through the outer sleeve. At this time, the water inside the outer sleeve and the inner sleeve is lower in temperature than the water inside the inner sleeve and the cooling pipe, thereby further cooling the inner sleeve and the water inside it and the equipment, and improving the heat dissipation efficiency of the water to the equipment. When the device is in a stopped state, the water inside the device is completely discharged from the device by opening the main drain port;
[0018] Furthermore, an anti-blocking structure is provided. When the material flows inside the cooling tube, as the material moves downward in the cooling tube, the material height decreases and the temperature also decreases, making it easy for the material to crystallize when entering the lower end of the cooling tube, causing equipment blockage. When the material crystallizes inside the lower end of the cooling tube, the coil is energized to form an eddy current inside the coil, thereby re-melting the crystallized material inside the cooling tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the outer sleeve of the utility model;
[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the inner sleeve of the utility model;
[0022] Figure 4 This is a schematic diagram of the coil structure of the utility model;
[0023] Figure 5 This is a schematic diagram of the cross-sectional structure of the cooling pipe of the utility model;
[0024] Figure 6 This is a schematic diagram of the circulation port structure of the utility model.
[0025] In the figure: 1. Mounting strip; 2. Fixing ring; 3. Connecting column; 4. Outer sleeve; 5. Main drain outlet; 6. Secondary drain outlet; 7. Inner sleeve; 8. Cooling pipe; 9. Feed inlet; 10. Discharge outlet; 11. Fixing rod; 12. Mounting ring; 13. Sealing ring; 14. Coil; 15. Water inlet; 16. Circulation outlet. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In a further preferred embodiment of the present invention, Figure 1 - Figure 6 As shown, there are two mounting bars 1, and the fixing ring 2 is fixedly connected to the middle top of the two mounting bars 1, there are three fixing rings 2, and four connecting columns 3 are centrally symmetrically distributed between every two fixing rings 2, and a frame structure is formed between the fixing rings 2 and the connecting columns 3;
[0028] A frame structure is formed between the fixing ring 2 and the connecting column 3, and an outer sleeve 4 is fixedly connected to the inside of the frame structure, and a cooling structure for cooling the material is arranged inside the outer sleeve 4, and the cooling structure includes an inner sleeve 7 fixedly connected to the inside of the outer sleeve 4, and a cooling pipe 8 is fixedly connected to the inside of the inner sleeve 7, and a feed port 9 is fixedly connected to the top of the cooling pipe 8, and a discharge port 10 extending to the outside of the bottom of the inner sleeve 7 is fixedly connected to the bottom of the cooling pipe 8; an anti-blocking structure for secondary heating of the material is arranged between the inner sleeve 7 and the cooling pipe 8, and the anti-blocking structure includes a fixing rod 11 fixedly connected to the inner side of the inner sleeve 7, and the fixing rod 11 is provided with a plurality of fixing rods 11 which are symmetrically distributed on the inner side of the inner sleeve 7, and the inner ends of the plurality of fixing rods 11 which are symmetrically distributed on the inner side of the inner sleeve 7, and a sealing ring 13 is provided on the fixed frame at the bottom of the inner sleeve 7, and the mounting ring 12 and the sealing ring 13 are fixedly connected to the fixing ... A coil 14 is fixedly connected between the rings 13, the cooling tube 8 and the lower ends of the inner sleeve 7 are both conical structures, and the coil 14 is spirally fitted to the outer side of the lower end of the cooling tube 8, and the inner side of the sealing ring 13 is fixedly connected to the outer side of the lower end of the cooling tube 8, a water inlet 15 is provided at the top of the inner sleeve 7, and the water inlet 15 is tangentially distributed on the outer side of the inner sleeve 7, a plurality of circulation ports 16 are centrally symmetrically distributed at the bottom of the inner sleeve 7, and a plurality of circulation ports 16 centrally symmetrically distributed are located at the top of the sealing ring 13, a main drain port 5 is fixedly connected to one side of the bottom of the outer sleeve 4, and a secondary drain port 6 is fixedly connected to one side of the top of the outer sleeve 4, and a certain space is formed between the outer sleeve 4 and the inner sleeve 7, and the space formed between the outer sleeve 4 and the inner sleeve 7 is communicated with the space formed between the inner sleeve 7 and the cooling tube 8 through the circulation port 16, and the feed port 9 is relatively independent inside;
[0029] First, the mounting strip 1 is mounted on the production device, and the equipment and the production device are fixed by the mounting strip 1. The material will enter the cooling tube 8 from the feed port 9. When the material enters the cooling tube 8, water is introduced into the water inlet 15. The water inlet 15 and the inner sleeve 7 are tangential to each other, so that when the water enters the inner sleeve 7 through the water inlet 15, it will move into the inner sleeve 7 at an angle tangent to the inner sleeve 7, so that when the water enters the inner sleeve 7, it will rotate inside the inner sleeve 7, so that the water improves the efficiency when cooling the cooling tube 8 and the material therein;
[0030] After the water flows through the inner sleeve 7, the water will enter between the outer sleeve 4 and the inner sleeve 7 through the circulation port 16. At this time, the main drain port 5 is closed and the secondary drain port 6 is opened. At this time, the water will fill the internal space between the outer sleeve 4 and the inner sleeve 7 until the water is discharged from the device through the secondary drain port 6. The water will be retained inside the outer sleeve 4 and the inner sleeve 7. Since the water inside the outer sleeve 4 and the inner sleeve 7 is in contact with the inner side of the outer sleeve 4, the water dissipates heat through the outer sleeve 4. At this time, the water inside the outer sleeve 4 and the inner sleeve 7 is lower in temperature than the water inside the inner sleeve 7 and the cooling pipe 8, thereby further cooling the inner sleeve 7 and the water and equipment inside it, and improving the heat dissipation efficiency of the water to the equipment. When the device is in a stopped state, the water inside the device is completely discharged from the device by opening the main drain port 5;
[0031] When the material flows inside the cooling tube 8, as the material moves downward in the cooling tube 8, the material height decreases and the temperature also decreases, making it easy for the material to crystallize when entering the lower end of the cooling tube 8, causing equipment blockage. When the material crystallizes inside the lower end of the cooling tube 8, the coil 14 is energized to form an eddy current inside the coil 14, thereby re-melting the crystallized material inside the cooling tube 8.
[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A copper alloy billet upward continuous casting cooler, comprising a mounting bar (1), a fixing ring (2), and a connecting column (3), wherein two mounting bars (1) are provided, and the fixing ring (2) is fixedly connected to the middle top of the two mounting bars (1), and three fixing rings (2) are provided, and four connecting columns (3) are centrally symmetrically distributed between every two fixing rings (2), and a frame structure is formed between the fixing rings (2) and the connecting columns (3); Features: The fixed ring (2) and the connecting column (3) form a frame structure with an outer sleeve (4) fixedly connected thereto, and a cooling structure for cooling the material is arranged inside the outer sleeve (4), the cooling structure comprising an inner sleeve (7) fixedly connected to the inside of the outer sleeve (4), a cooling pipe (8) fixedly connected thereto, a feed port (9) fixedly connected to the top of the cooling pipe (8), and a discharge port (10) extending to the outside of the bottom of the inner sleeve (7) fixedly connected to the bottom of the cooling pipe (8); An anti-blocking structure for secondary heating of the material is provided between the inner sleeve (7) and the cooling pipe (8).
2. The copper alloy wire billet upward continuous casting cooler according to claim 1, characterized in that: The anti-blocking structure comprises a fixing rod (11) fixedly connected to the inner side of the inner sleeve (7), and the fixing rod (11) is provided with a plurality of fixing rods (11) centrally symmetrically distributed on the inner side of the inner sleeve (7), and the inner ends of the plurality of fixing rods (11) centrally symmetrically distributed are fixedly connected to a mounting ring (12), a sealing ring (13) is provided on a fixing frame at the bottom of the inner sleeve (7), and a coil (14) is fixedly connected between the mounting ring (12) and the sealing ring (13).
3. The copper alloy billet upward continuous casting cooler according to claim 2, characterized in that: The lower ends of the cooling tube (8) and the inner sleeve (7) are both conical structures, and the coil (14) is spirally attached to the outer side of the lower end of the cooling tube (8), and the inner side of the sealing ring (13) is fixedly connected to the outer side of the lower end of the cooling tube (8).
4. The copper alloy billet upward continuous casting cooler according to claim 3, characterized in that: The top of the inner sleeve (7) is provided with a water inlet (15), and the water inlet (15) is distributed tangentially on the outside of the inner sleeve (7).
5. The copper alloy billet upward continuous casting cooler according to claim 4, characterized in that: The bottom of the inner sleeve (7) is provided with a plurality of circulation ports (16) distributed in a centrally symmetrical manner, and the plurality of circulation ports (16) distributed in a centrally symmetrical manner are located at the top of the sealing ring (13).
6. The copper alloy billet upward continuous casting cooler according to claim 5, characterized in that: A main drain port (5) is fixedly connected to one side of the bottom of the outer sleeve (4), and a secondary drain port (6) is fixedly connected to one side of the top of the outer sleeve (4), and a certain space is formed between the outer sleeve (4) and the inner sleeve (7).
7. The copper alloy billet upward continuous casting cooler according to claim 6, characterized in that: The space formed between the outer sleeve (4) and the inner sleeve (7) is communicated with the interior of the space formed between the inner sleeve (7) and the cooling pipe (8) through the circulation port (16), and the interior of the feed port (9) is relatively independent.
Citation Information
Patent Citations
Up-leading continuous casting cooler
CN2305262Y