Steel plate vertical welding machine
By designing the mechanized movement of the steel plate vertical welding machine and the welding torch position control, the problems of seam accuracy and safety of the steel plate under manual operation are solved, and an efficient and safe welding process is achieved.
Patent Information
- Application Number
- CN202420716803.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The existing vertical steel plate welding machines are difficult to ensure the accuracy of the steel plate to the seams during manual operation, resulting in large physical consumption of workers, increased fatigue and safety risks.
A steel plate vertical welding machine is designed, including a workbench, installation frame and moving block. The mechanical movement of the steel plate and the position control of the welding gun are achieved through components such as cylinders, motors and conveying rollers, ensuring the precise alignment of the steel plate to the seams and welding flexibility.
By mechanizing the moving steel plate, artificial physical energy consumption is saved, welding efficiency and safety is improved, and welding quality is improved through flexible welding torch position control.
Smart Images

Figure CN222359512U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a steel plate vertical welding machine. Background Art
[0002] Steel plate is a flat steel material which is poured with molten steel and pressed after cooling. It is flat and rectangular and can be cut from wide steel strips. There are many types of steel plates, including bridge steel plates, boiler steel plates, automobile manufacturing steel plates, pressure vessel steel plates and other multi-layer high-pressure container steel plates. The steel plate vertical welding machine is mainly used for vertical welding of steel plates. The main components of this machine include a horizontal workpiece table, a vertical steel plate clamp and a clamping mechanism. These components work together to ensure the verticality and stability during welding. During the working process, the workpiece is first placed on the horizontal workpiece table and fixed by a clamping mechanism. Then, the steel plate is clamped by the vertical steel plate clamp to ensure the verticality of the welding.
[0003] During the use of the existing steel plate vertical welding machine, when the two steel plates to be welded are aligned, manual operation may not ensure the accuracy of the alignment of the two sets of steel plates, and manual movement of heavy steel plates may require greater physical exertion, and long-term work may cause worker fatigue, thereby affecting work efficiency and welding quality. In addition, manual movement of steel plates may pose certain safety risks, such as steel plates falling or accidents caused by improper operation. To this end, we provide a steel plate vertical welding machine to solve the above problems. Utility Model Content
[0004] 1) Technical issues solved
[0005] The utility model aims to make up for the deficiencies of the prior art and provides a steel plate vertical welding machine.
[0006] 2) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steel plate vertical welding machine, comprising a workbench, a mounting frame and a moving block, two groups of cylinders are symmetrically arranged at the bottom end of the workbench, telescopic rods are arranged at the output ends of the cylinders, and the tops of the telescopic rods are connected to the bottom end of the moving block, the moving blocks are located on both sides of the workbench, six groups of No. 2 conveying rollers are symmetrically and movably arranged inside the moving blocks, two groups of No. 2 motors are symmetrically arranged at both ends of the moving blocks, No. 2 connecting belts are arranged at the output ends of the No. 2 motors, and the No. 2 connecting belts are movably connected to the No. 2 conveying rollers.
[0008] Furthermore, a support frame is arranged at the bottom end of the workbench, and two groups of the support frames are symmetrically arranged at the bottom end of the workbench.
[0009] Furthermore, a plurality of groups of No. 1 conveying rollers are symmetrically and movably arranged inside the workbench, two groups of No. 1 motors are symmetrically arranged on one side of the No. 1 conveying roller, a No. 1 connecting belt is movably arranged at the output end of the No. 1 motor, and the No. 1 connecting belt is movably connected to the No. 1 conveying roller.
[0010] Furthermore, four groups of support rods are symmetrically arranged at the bottom end of the workbench, and the support rods are detachably connected to a mounting frame, and the mounting frame is located above the workbench.
[0011] Furthermore, two groups of No. 1 electric slide rails are symmetrically arranged on the inner wall of the installation frame, and the output end of the No. 1 electric slide rail is connected to the No. 2 electric slide rail.
[0012] Furthermore, the output end of the second electric slide rail is connected to a mounting plate, a telescopic component is provided at the bottom end of the mounting plate, and a welding gun is detachably provided at the output end of the telescopic component.
[0013] Furthermore, two groups of guide rods are symmetrically arranged at the bottom end of the moving block, and the guide rods movably penetrate the bottom end of the workbench.
[0014] III) Beneficial effects:
[0015] Compared with the existing technology, the steel plate vertical welding machine has the following beneficial effects:
[0016] 1. The utility model is provided with components such as a moving block, and the cylinder is operated. The moving block moves upward, and the No. 2 conveying roller can make two groups of steel plates of the same thickness at the same horizontal position. After the No. 2 motors arranged at both ends of the moving block are operated, the three groups of No. 2 conveying rollers inside the moving block can be rotated in the opposite direction through the connecting action of the No. 2 connecting belt. The two groups of steel plates to be welded can be moved closer to each other through the No. 2 conveying rollers. The two groups of steel plates to be welded are moved mechanically, which not only saves labor and physical labor, but also has high labor safety.
[0017] 2. The utility model is provided with components such as the No. 1 electric slide rail. After the No. 1 electric slide rail is in operation, the No. 2 electric slide rail installed at the output end of the No. 1 electric slide rail can move left and right in a straight line above the workbench. After the No. 2 electric slide rail is in operation, it can drive the mounting plate to move back and forth in a straight line above the workbench. After the telescopic component is in operation, the use height of the welding gun can be adjusted. Through the coordinated operation of the No. 1 electric slide rail and the No. 2 electric slide rail, it is convenient to adjust the use position of the welding gun, thereby increasing the flexibility of the use of the steel plate vertical welding machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2This is a schematic diagram of the structure of the workbench of the utility model;
[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the movable block of the utility model;
[0021] Figure 4 This is a schematic diagram of the installation frame structure of the utility model.
[0022] In the figure: 1. workbench; 2. support frame; 3. conveyor roller No. 1; 4. motor No. 1; 5. connecting belt No. 1; 6. support rod; 7. mounting frame; 8. electric slide rail No. 1; 9. electric slide rail No. 2; 10. mounting plate; 11. telescopic assembly; 12. welding gun; 13. cylinder; 14. telescopic rod; 15. moving block; 16. guide rod; 17. conveyor roller No. 2; 18. motor No. 2; 19. connecting belt No. 2. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figure 1 , Figure 2 and Figure 3 As shown, the utility model provides a technical solution: a steel plate vertical welding machine;
[0025] It includes a workbench 1, a mounting frame 7 and a moving block 15. Two groups of cylinders 13 are symmetrically arranged at the bottom end of the workbench 1. A telescopic rod 14 is arranged at the output end of the cylinder 13, and the top of the telescopic rod 14 is connected to the bottom end of the moving block 15. The moving block 15 is located on both sides of the workbench 1. Six groups of No. 2 conveying rollers 17 are symmetrically and movably arranged inside the moving block 15. Two groups of No. 2 motors 18 are symmetrically arranged at both ends of the moving block 15. A No. 2 connecting belt 19 is arranged at the output end of the No. 2 motor 18, and the No. 2 connecting belt 19 is movably connected to the No. 2 conveying roller 17. Two groups of guide rods 16 are symmetrically arranged at the bottom end of the moving block 15, and the guide rods 16 movably pass through the bottom end of the workbench 1.
[0026] The cylinder 13 is arranged at the bottom end of the workbench 1, and is further connected to the bottom end of the moving block 15 through the telescopic rod 14. When the cylinder 13 is running, the telescopic rod 14 can push the moving block 15 to move up and down on one side of the workbench 1. The moving block 15 moves upward, and the six groups of No. 2 conveying rollers 17 symmetrically arranged at the top of the moving block 15 can support the two groups of steel plates to be welded placed on the top of the workbench 1. The No. 2 conveying rollers 17 can make the two groups of steel plates of the same thickness in the same horizontal position. After the No. 2 motors 18 arranged at both ends of the moving block 15 are operated, they are arranged inside the moving block 15 through the No. 2 conveying rollers 17. The No. 2 connecting belt 19 is movably connected to the three groups of No. 2 conveying rollers 17, so that three groups of No. 2 conveying rollers 17 of the moving block 15 can rotate in the opposite direction. The No. 2 conveying rollers 17 can respectively move the two groups of steel plates to be welded close to each other. The use of machinery to move the two groups of steel plates to be welded can not only save the consumption of manual labor, but also have high manual safety.
[0027] like Figure 1 and Figure 2 As shown, the utility model provides a technical solution: a steel plate vertical welding machine;
[0028] A support frame 2 is arranged at the bottom end of the workbench 1, and two groups of support frames 2 are symmetrically arranged at the bottom end of the workbench 1, multiple groups of No. 1 conveying rollers 3 are symmetrically and movably arranged at fixed points inside the workbench 1, two groups of No. 1 motors 4 are symmetrically arranged on one side of the No. 1 conveying roller 3, a No. 1 connecting belt 5 is movably arranged at the output end of the No. 1 motor 4, and the No. 1 connecting belt 5 is movably connected to the No. 1 conveying roller 3.
[0029] The workbench 1 is the main supporting component of the steel plate vertical welding machine. The support frame 2 provides a suitable supporting height for the workbench 1. The No. 1 conveyor roller 3 is movably arranged inside the workbench 1 through a fixed point, and then the No. 1 connecting belt 5 movably connects the No. 1 conveyor roller 3 and the output end of the No. 1 motor 4. When the No. 1 motor 4 is running, the No. 1 conveyor roller 3 can be divided into two groups to rotate on the top of the workbench 1, so as to linearly convey the steel plates to be welded.
[0030] like Figure 1 and Figure 4 As shown, the utility model provides a technical solution: a steel plate vertical welding machine;
[0031] Four groups of support rods 6 are symmetrically arranged at the bottom end of the workbench 1, and the support rods 6 are detachably connected to the mounting frame 7. The mounting frame 7 is located above the workbench 1. Two groups of No. 1 electric slide rails 8 are symmetrically arranged on the inner wall of the mounting frame 7. The output end of the No. 1 electric slide rail 8 is connected to the No. 2 electric slide rail 9. The output end of the No. 2 electric slide rail 9 is connected to the mounting plate 10. A telescopic component 11 is arranged at the bottom end of the mounting plate 10. A welding gun 12 is detachably arranged at the output end of the telescopic component 11.
[0032] The support rod 6 provides a suitable support height for the mounting frame 7, and the mounting frame 7 provides mounting support for the No. 1 electric slide rail 8. After the No. 1 electric slide rail 8 is running, the No. 2 electric slide rail 9 installed at the output end of the No. 1 electric slide rail 8 can move left and right in a straight line above the workbench 1. After the No. 2 electric slide rail 9 is running, it can drive the mounting plate 10 to move forward and backward in a straight line above the workbench 1. Through the coordinated operation of the No. 1 electric slide rail 8 and the No. 2 electric slide rail 9, it is convenient to adjust the use position of the welding gun 12, and increase the flexibility of the steel plate vertical welding machine. The telescopic component 11 is composed of an electric push rod. After the telescopic component 11 is running, the use height of the welding gun 12 can be adjusted, and the welding gun 12 can be used to perform welding processing on the joints of the two sets of steel plates after the adjusted position.
[0033] Working principle: before use, when the No. 1 motor 4 is running, the No. 1 conveying roller 3 can be divided into two groups to rotate on the top of the workbench 1, and the steel plates to be welded can be transported in a straight line. When the cylinder 13 is running, the telescopic rod 14 can push the moving block 15 to move up and down on one side of the workbench 1. By moving the moving block 15 upward, the No. 2 conveying roller 17 can make two groups of steel plates of the same thickness in the same horizontal position. After the No. 2 motor 18 set at both ends of the moving block 15 is running, the three groups of No. 2 conveying rollers 17 inside the moving block 15 can be rotated in the opposite direction through the connection of the No. 2 connecting belt 19. The No. 2 conveying roller 17 can move the two groups of steel plates to be welded closer to each other. Using machinery to move the two groups of steel plates to be welded can not only save labor and physical labor, but also have high labor safety.
[0034] After the No. 1 electric slide 8 is running, the No. 2 electric slide 9 installed at the output end of the No. 1 electric slide 8 can move left and right in a straight line above the workbench 1. After the No. 2 electric slide 9 is running, it can drive the mounting plate 10 to move forward and backward in a straight line above the workbench 1. After the telescopic component 11 is running, the use height of the welding gun 12 can be adjusted. Through the coordinated operation of the No. 1 electric slide 8 and the No. 2 electric slide 9, it is convenient to adjust the use position of the welding gun 12, thereby increasing the flexibility of the use of the steel plate vertical welding machine.
[0035] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A steel plate vertical welding machine, comprising a workbench (1), a mounting frame (7) and a moving block (15), characterized in that: Two groups of cylinders (13) are symmetrically arranged at the bottom end of the workbench (1), and a telescopic rod (14) is arranged at the output end of the cylinder (13), and the top end of the telescopic rod (14) is connected to the bottom end of a moving block (15), and the moving block (15) is located on both sides of the workbench (1), and six groups of No. 2 conveying rollers (17) are symmetrically arranged at fixed points inside the moving block (15), and two groups of No. 2 motors (18) are symmetrically arranged at both ends of the moving block (15), and a No. 2 connecting belt (19) is arranged at the output end of the No. 2 motor (18), and the No. 2 connecting belt (19) is movably connected to the No. 2 conveying roller (17).
2. A steel plate vertical welding machine according to claim 1, characterized in that: A support frame (2) is arranged at the bottom end of the workbench (1), and two groups of support frames (2) are symmetrically arranged at the bottom end of the workbench (1).
3. A steel plate vertical welding machine according to claim 1, characterized in that: A plurality of groups of No. 1 conveying rollers (3) are symmetrically and movably arranged at fixed points inside the workbench (1); two groups of No. 1 motors (4) are symmetrically arranged on one side of the No. 1 conveying roller (3); a No. 1 connecting belt (5) is movably arranged at the output end of the No. 1 motor (4); and the No. 1 connecting belt (5) is movably connected to the No. 1 conveying roller (3).
4. A steel plate vertical welding machine according to claim 1, characterized in that: Four groups of support rods (6) are symmetrically arranged at the bottom end of the workbench (1), and the support rods (6) are detachably connected to a mounting frame (7), and the mounting frame (7) is located above the workbench (1).
5. A steel plate vertical welding machine according to claim 4, characterized in that: Two groups of No. 1 electric slide rails (8) are symmetrically arranged on the inner wall of the installation frame (7), and the output end of the No. 1 electric slide rail (8) is connected to the No. 2 electric slide rail (9).
6. A steel plate vertical welding machine according to claim 5, characterized in that: The output end of the second electric slide rail (9) is connected to a mounting plate (10), a telescopic assembly (11) is provided at the bottom end of the mounting plate (10), and a welding gun (12) is detachably provided at the output end of the telescopic assembly (11).
7. The steel plate vertical welding machine according to claim 1, characterized in that: Two groups of guide rods (16) are symmetrically arranged at the bottom end of the moving block (15), and the guide rods (16) movably penetrate the bottom end of the workbench (1).