Foaming device for non-slip mat production

Abstract

The utility model relates to the technical field of non-slip mat production, and discloses a foaming device for non-slip mat production, which comprises a lifting worktable, a foaming cylinder is fixedly mounted at the top of the lifting worktable, a discharge valve pipe is fixedly connected to the bottom of the foaming cylinder, and the bottom of the discharge valve pipe extends to the bottom of the lifting worktable. An efficient foaming mechanism is arranged on the lifting workbench and the foaming cylinder, a stirring output mechanism is arranged on the foaming cylinder, the efficient foaming mechanism comprises a supporting frame and a hollow ring seat, and the supporting frame is fixedly installed at the top of the lifting workbench. According to the utility model, through the design of the cylindrical two-way fan, gas can be conveyed into the inner cavity of the hollow ring seat by penetrating through the flexible gas pipe, and then the gas is output from the one-way exhaust valve and uniformly blended into a foaming agent solution in the inner cavity of the foaming cylinder, so that the gas introduction speed and uniformity can be improved, and the foaming efficiency of the structure is further improved; meanwhile, the foam size is more uniform.

Description

Technical Field

[0001] The utility model relates to the technical field of anti-skid mat production, and specifically relates to a foaming device for producing anti-skid mats. Background Art

[0002] There are many kinds of anti-skid mats commonly used in the market. In the production process of anti-skid mats, the raw materials need to be foamed by a foaming device. The basic principle of foaming is to introduce air into the foaming agent solution. There are two necessary factors for the formation of foam, one is the foaming agent solution and the other is air. Both are indispensable.

[0003] A Chinese patent discloses a foaming device for producing anti-slip mats, with the publication number CN218286465U. The technical solution disclosed in the patent document is as follows: a foaming machine body, an electric push rod is installed on the top of the foaming machine body, one end of the electric push rod is fixedly connected to a fixed plate, and the other end of the electric push rod is provided with a pressure plate, which is installed in the foaming machine body and fixedly connected to one end of the electric push rod. A rotating shaft is inserted in the middle of the foaming machine body, and a rotating motor is provided at one end of the rotating shaft, which is fixedly connected to one end of the rotating shaft, and a stirring blade is installed on the rotating shaft arranged inside the foaming machine body.

[0004] In order to solve the problem that the existing structure cannot ensure that the foam size is uniform and fine, the existing technology adopts a method of designing an electric push rod and a pressure plate to extrude the foam, but the foaming efficiency is still low. The structure only has a single air inlet pipe for gas introduction, and the speed and uniformity of the gas introduction are poor, which leads to the problem of low foaming efficiency. Utility Model Content

[0005] The utility model aims to provide a foaming device for producing anti-skid mats, so as to solve the problems of poor speed and uniformity of gas introduction in the prior art.

[0006] The utility model provides the following technical solution: a foaming device for producing anti-slip mats, comprising a raised workbench, a foaming cylinder is fixedly installed on the top of the raised workbench, a discharge valve pipe is fixedly connected to the bottom of the foaming cylinder, the bottom of the discharge valve pipe extends to the bottom of the raised workbench, a high-efficiency foaming mechanism is arranged on the raised workbench and the foaming cylinder, and a stirring output mechanism is arranged on the foaming cylinder.

[0007] The high-efficiency foaming mechanism includes a support frame and a hollow ring seat. The support frame is fixedly installed on the top of the raised workbench. A vertical cylinder is fixedly installed on the inner wall of the support frame. A cylindrical two-way fan is fixedly connected to the middle of the vertical cylinder. A soft air pipe is fixedly connected to the bottom of the vertical cylinder. The hollow ring seat is fixedly installed on the inner wall of the foaming cylinder. The right end of the hollow ring seat extends to the right side of the foaming cylinder. The end of the soft air pipe away from the vertical cylinder is threadedly connected to the right side of the hollow ring seat. A one-way exhaust valve is fixedly connected to the top and inner wall of the hollow ring seat. An inclined ring seat is fixedly installed on the top of the hollow ring seat. After the cylindrical two-way fan is working, gas can be output from the one-way exhaust valve to achieve the function of uniform foaming.

[0008] As a preferred embodiment of the above technical solution, the top of the vertical cylinder is fixedly connected to an air filter cover, the top of the air filter cover is rotatably connected to a rotating part, a brush rod is fixedly installed on the outer wall of the rotating part, the top of the brush rod is threadedly connected to a fixing bolt, the threaded end of the fixing bolt is movably connected to the top of the air filter cover, and after the fixing bolt is tightened, the brush rod can be fixed on the top of the air filter cover.

[0009] As a preferred embodiment of the above technical solution, the bottom of the rotating part extends into the inner cavity of the air filter cover and is fixedly connected to an extension shaft. Blades located in the inner cavity of the vertical cylinder are fixedly mounted on the outer wall of the extension shaft. Through the design of the blades and the extension shaft, the brush rod can be driven to rotate to achieve a self-cleaning function.

[0010] As a preferred embodiment of the above technical solution, the stirring output mechanism includes a stirring motor, which is fixedly installed on the top of the foaming cylinder. The output shaft of the stirring motor extends into the inner cavity of the foaming cylinder and is fixedly connected to the stirring shaft. The stirring motor can drive the stirring shaft and the stirring paddle to rotate, thereby mechanically stirring the foaming agent solution.

[0011] As a preferred embodiment of the above technical solution, a stirring paddle is fixedly installed on the outer wall of the stirring shaft, and a stirring fin plate located above the stirring paddle is fixedly installed on the outer wall of the stirring shaft. A through groove is opened on the outer surface of the stirring fin plate. Through the design of the stirring fin plate, the rising material can be further stirred.

[0012] As a preferred embodiment of the above technical solution, the stirring output mechanism includes a discharge square cylinder, which is fixedly connected to the top of the foaming cylinder, and an electric heating rod assembly is fixedly installed between the two sides of the inner wall of the discharge square cylinder. The electric heating rod assembly can heat the material inside the discharge square cylinder to maintain the foaming effect.

[0013] As a preferred embodiment of the above technical solution, the top of the discharge square cylinder is fixedly connected with a connecting cylinder, the top of the connecting cylinder is threadedly connected with a connecting plug, and the top of the connecting plug is fixedly connected with an extension hose. The design of the connecting cylinder and the connecting plug facilitates users to replace extension hoses of different lengths.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model adopts the design of a cylindrical two-way fan, which can transport gas to the inner cavity of the hollow ring seat through the soft air pipe. The gas is then output from the one-way exhaust valve and evenly integrated into the interior of the foaming agent solution in the inner cavity of the foaming cylinder, thereby improving the speed and uniformity of gas introduction, thereby improving the foaming efficiency of the structure, and at the same time making the foam size more uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 It is a schematic diagram of the cutaway structure of the foaming tube of the utility model;

[0018] Figure 3 This is a schematic diagram of the separation structure of the top component of the air filter cover of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the stirring shaft of the utility model;

[0020] Figure 5 It is a schematic diagram of the cutaway structure of the square discharge tube of the utility model.

[0021] In the figure: 1. Raise the workbench; 11. Foaming cylinder; 12. Discharge valve pipe; 2. High-efficiency foaming mechanism; 21. Support frame; 22. Vertical cylinder; 23. Cylindrical two-way fan; 24. Soft air pipe; 25. Hollow ring seat; 26. One-way exhaust valve; 27. Tilted ring seat; 28. Air filter cover; 29. ​​Rotating part; 291. Brush rod; 292. Fixing bolt; 293. Extension shaft; 294. Blade; 3. Stirring output mechanism; 31. Stirring motor; 32. Stirring shaft; 33. Stirring paddle; 34. Stirring fin plate; 35. Through groove; 36. Discharge square cylinder; 361. Electric heating rod assembly; 362. Connecting cylinder; 363. Connecting plug; 364. Extension hose. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0023] like Figure 1-2As shown, the utility model provides a technical solution: a foaming device for producing anti-slip mats, including a raised workbench 1, a foaming cylinder 11 is fixedly installed on the top of the raised workbench 1, a discharge valve pipe 12 is fixedly connected to the bottom of the foaming cylinder 11, and the bottom of the discharge valve pipe 12 extends to the bottom of the raised workbench 1, and a high-efficiency foaming mechanism 2 is arranged on the raised workbench 1 and the foaming cylinder 11, and a stirring output mechanism 3 is arranged on the foaming cylinder 11, and the high-efficiency foaming mechanism 2 includes a support frame 21 and a hollow ring seat 25, the support frame 21 is fixedly installed on the top of the raised workbench 1, a vertical cylinder 22 is fixedly installed on the inner wall of the support frame 21, a cylindrical bidirectional fan 23 is fixedly connected to the middle of the vertical cylinder 22, a soft air pipe 24 is fixedly connected to the bottom of the vertical cylinder 22, and a hollow ring seat 25 is fixedly installed on the inner wall of the support frame 21. 25 is fixedly installed on the inner wall of the foaming tube 11, and the right end of the hollow ring seat 25 extends to the right side of the foaming tube 11. The end of the soft air pipe 24 away from the vertical tube 22 is threadedly connected to the right side of the hollow ring seat 25. A one-way exhaust valve 26 is fixedly connected to the top and inner wall of the hollow ring seat 25. An inclined ring seat 27 is fixedly installed on the top of the hollow ring seat 25 to control the operation of the cylindrical two-way fan 23, which can absorb gas from the top of the vertical tube 22 and then transport the gas to the inner cavity of the hollow ring seat 25 through the soft air pipe 24. The gas will then be evenly transported to the foaming agent solution from the one-way exhaust valve 26 to improve the foaming effect. The design of the inclined ring seat 27 can avoid the problem of more materials gathering at the connection between the top of the hollow ring seat 25 and the inner wall of the foaming tube 11.

[0024] As an implementation method in this embodiment, Figure 2-3 As shown, the top of the vertical cylinder 22 is fixedly connected to an air filter cover 28, the top of the air filter cover 28 is rotatably connected to a rotating member 29, a brush rod 291 is fixedly installed on the outer wall of the rotating member 29, the top of the brush rod 291 is threadedly connected to a fixing bolt 292, the threaded end of the fixing bolt 292 is movably connected to the top of the air filter cover 28, the bottom of the rotating member 29 extends into the inner cavity of the air filter cover 28 and is fixedly connected to an extension shaft 293, and a blade located in the inner cavity of the vertical cylinder 22 is fixedly installed on the outer wall of the extension shaft 293 294, the air filter cover 28 can filter the gas absorbed by the cylindrical two-way fan 23 to avoid the problem that impurities in the air will contaminate the foaming agent solution. During maintenance, the soft air pipe 24 is rotated and removed from the right end of the hollow ring seat 25, and then the cylindrical two-way fan 23 is controlled to work in reverse. The fixing bolt 292 is loosened in advance, and the air flow inside the vertical cylinder 22 will drive the blade 294 to rotate, thereby driving the rotating part 29 to rotate as a whole. The rotating brush rod 291 completes the cleaning process of the air filter cover 28, which is convenient for users to use.

[0025] As an implementation method in this embodiment, Figure 4-5As shown, the stirring output mechanism 3 includes a stirring motor 31, which is fixedly installed on the top of the foaming tube 11, and the output shaft of the stirring motor 31 extends into the inner cavity of the foaming tube 11 and is fixedly connected to a stirring shaft 32, a stirring paddle 33 is fixedly installed on the outer wall of the stirring shaft 32, a stirring fin plate 34 located above the stirring paddle 33 is fixedly installed on the outer wall of the stirring shaft 32, and a through groove 35 is provided on the outer surface of the stirring fin plate 34, and the stirring output mechanism 3 includes a discharge square cylinder 36, which is fixedly connected to the top of the foaming tube 11, and an electric heating rod assembly 361 is fixedly installed between the two sides of the inner wall of the discharge square cylinder 36, and a connecting cylinder 362 is fixedly connected to the top of the discharge square cylinder 36, and a connecting plug 363 is threadedly connected to the top of the connecting cylinder 362, and the connecting plug 363 is connected to the top of the connecting cylinder 362. An extension hose 364 is fixedly connected to the top to control the operation of the stirring motor 31, which can drive the stirring shaft 32 and the stirring paddle 33 to rotate, stir the foaming agent solution, and realize the foaming function. Through the design of the stirring fin 34, the rising material can be further stirred to improve the foaming effect. Through the design of the through groove 35, the resistance of the stirring fin 34 can be reduced, and the stirring effect can be improved. The foaming material will be transported upward from the inner cavity of the discharge square tube 36. The operation of the electric heating rod assembly 361 can be controlled to heat the foaming material to avoid the problem that the quality of the foaming material is easily affected in a low temperature environment. The connection relationship design of the connecting tube 362 and the connecting plug 363 is convenient for users to replace extension hoses 364 of different lengths, and then lead the foaming material to different external devices.

[0026] Working principle: Add the foaming agent solution from the top of the connecting tube 362 into the inner cavity of the foaming tube 11, and then control the cylinder-type two-way fan 23 to work, and introduce gas into the foaming agent solution from the one-way exhaust valve 26. At the same time, control the stirring motor 31 to drive the stirring shaft 32 to rotate, and the rotating stirring paddle 33 and stirring fin plate 34 mechanically stir the foaming agent solution to achieve the foaming function. The foaming material will move up from the inner cavity of the discharge square tube 36, and then be output from the movable end of the extension hose 364.

[0027] The above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it.

Claims

1. A foaming device for producing anti-slip mats, comprising a raised workbench (1), characterized in that: A foaming cylinder (11) is fixedly mounted on the top of the raised workbench (1), a discharge valve pipe (12) is fixedly connected to the bottom of the foaming cylinder (11), the bottom of the discharge valve pipe (12) extends to the bottom of the raised workbench (1), a high-efficiency foaming mechanism (2) is provided on the raised workbench (1) and the foaming cylinder (11), and a stirring output mechanism (3) is provided on the foaming cylinder (11); The high-efficiency foaming mechanism (2) comprises a support frame (21) and a hollow ring seat (25). The support frame (21) is fixedly mounted on the top of the raised workbench (1). A vertical cylinder (22) is fixedly mounted on the inner wall of the support frame (21). A cylindrical bidirectional fan (23) is fixedly connected to the middle of the vertical cylinder (22). A soft air pipe (24) is fixedly connected to the bottom of the vertical cylinder (22). The hollow ring seat (25) is fixedly mounted on the inner wall of the foaming cylinder (11). The right end of the hollow ring seat (25) extends to the right side of the foaming cylinder (11). One end of the soft air pipe (24) away from the vertical cylinder (22) is threadedly connected to the right side of the hollow ring seat (25). A one-way exhaust valve (26) is fixedly connected to the top and inner wall of the hollow ring seat (25). An inclined ring seat (27) is fixedly mounted on the top of the hollow ring seat (25).

2. The foaming device for producing anti-slip mats according to claim 1, characterized in that: The top of the vertical cylinder (22) is fixedly connected to an air filter cover (28), the top of the air filter cover (28) is rotatably connected to a rotating member (29), a brush rod (291) is fixedly mounted on the outer wall of the rotating member (29), the top of the brush rod (291) is threadedly connected to a fixing bolt (292), and the threaded end of the fixing bolt (292) is movably connected to the top of the air filter cover (28).

3. A foaming device for producing anti-slip mats according to claim 2, characterized in that: The bottom of the rotating member (29) extends into the inner cavity of the air filter cover (28) and is fixedly connected to an extension shaft (293). The outer wall of the extension shaft (293) is fixedly mounted with a blade (294) located in the inner cavity of the vertical cylinder (22).

4. The foaming device for producing anti-slip mats according to claim 1, characterized in that: The stirring output mechanism (3) comprises a stirring motor (31), the stirring motor (31) being fixedly mounted on the top of the foaming cylinder (11), the output shaft of the stirring motor (31) extending into the inner cavity of the foaming cylinder (11) and being fixedly connected to a stirring shaft (32).

5. The foaming device for producing anti-slip mats according to claim 4, characterized in that: A stirring paddle (33) is fixedly mounted on the outer wall of the stirring shaft (32), a stirring fin plate (34) located above the stirring paddle (33) is fixedly mounted on the outer wall of the stirring shaft (32), and a through groove (35) is formed on the outer surface of the stirring fin plate (34).

6. The foaming device for producing anti-slip mats according to claim 1, characterized in that: The stirring and outputting mechanism (3) comprises a discharge square cylinder (36), wherein the discharge square cylinder (36) is fixedly connected to the top of the foaming cylinder (11), and an electric heating rod assembly (361) is fixedly installed between two sides of the inner wall of the discharge square cylinder (36).

7. A foaming device for producing anti-slip mats according to claim 6, characterized in that: The top of the discharge square cylinder (36) is fixedly connected to a connecting cylinder (362), the top of the connecting cylinder (362) is threadedly connected to a connecting plug (363), and the top of the connecting plug (363) is fixedly connected to an extension hose (364).

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