Bottle body label-free detection device
By setting up a color sensor on the label detection table of the labeling machine to sense the color difference between the bottle body and the label, the problem of labeling leakage during the high-speed production process of the labeling machine is solved, and higher-quality vaccine product labeling is achieved. label packaging and more stable labeling machine work.
Patent Information
- Application Number
- CN202421227340.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During high-speed production, the labeling machine is prone to risk of missing labeling, which leads to a decrease in the quality of labeling packaging for vaccine products and affects the working quality of the labeling machine.
Design a bottle label-free detection device that senses the color difference between the bottle and the label by setting a color sensor on the label detection table. When the color of the bottle is sensed, the color sensor transmits the signal to the circuit breaker, cuts off the power supply of the control module, stops the transportation of the conveyor track, and ensures that unlabeled vaccine products are discovered and removed in time.
It effectively avoids the risk of the labeling machine missing labels, improves the quality of vaccine product labeling and packaging and the working quality of the labeling machine, and at the same time improves the reliability and efficiency of the production process.
Smart Images
Figure CN222361234U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of veterinary biological products, in particular to a bottle body unlabeled detection device. Background Art
[0002] In recent years, the development trend of China's veterinary biological products market is good. The market size has been rising steadily, and it is expected to exceed 18 billion yuan in the future. From the perspective of product structure, vaccines have an absolute dominant advantage in the current market. In the process of vaccine product production, the surface of vaccine products needs to be labeled and packaged.
[0003] The existing labeling and packaging work generally uses a labeling machine to label the surface of the vaccine product. During the high-speed production process, the labeling machine is prone to the risk of missing labels, resulting in a decrease in the quality of the vaccine product labeling and packaging, and a decrease in the work quality of the labeling machine.
[0004] According to the publication number: CN2152107909U, a glass bottle labeling machine is provided, which includes a workbench and a conveyor belt. The workbench is provided with a strip groove, and the conveyor belt is installed in the strip groove through a roller. The conveyor belt is integrally formed with a square slot, and fixed baffles are welded and installed on both sides of the strip groove. When the utility model is in use, the glass bottle body is preliminarily positioned by the square slot on the conveyor belt to ensure the smooth transmission of the glass bottle on the conveyor belt. When the glass bottle reaches the labeling position, the square slot squeezes the trapezoidal plates on both sides, and the gear rotates by the lower rack, thereby driving the movement of the upper rack to make the pressing plate tightly squeeze the glass bottle, thereby ensuring the accuracy of the position of the glass bottle, and further positioning and clamping it, so that the glass bottle will not be tipped over or the labeling will not be prevented due to the action of force during labeling, thereby improving productivity and avoiding secondary rework of the glass bottle.
[0005] According to the labeling machine introduced above, during the high-speed production process, the labeling machine is prone to the risk of missing labels, resulting in a decrease in the quality of the labeled packaging of vaccine products and a decrease in the working quality of the labeling machine. Therefore, we need to propose a bottle no-label detection device. Utility Model Content
[0006] The purpose of the utility model is to provide a bottle unlabeled detection device. Through the setting of a color sensor, the color difference between the bottle and the label can be sensed. When the color of the bottle is sensed, the color sensor transmits the signal to the circuit breaker through an electrical connection, so that the circuit breaker cuts off the power supply of the control module, stops the conveying of the vaccine product on the conveying track, and the staff picks out the unlabeled vaccine products, thereby avoiding the risk of missing labels in the labeling machine, improving the quality of the labeled packaging of the vaccine product, and improving the working quality of the surface labeling machine, so as to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bottle body unlabeled detection device comprises a label detection platform, one end of the label detection platform is provided with a conveying track, one end of the conveying track is fixedly connected with a mounting frame, one end of the mounting frame is provided with an extrusion assembly, the other end of the mounting frame is provided with a labeling module for labeling, the top of the mounting frame is provided with a control module, the other end of the mounting frame is fixedly connected with a fixing frame, the top of the fixing frame is installed with a circuit breaker, the circuit breaker is electrically connected to the control module, the inner cavity of the fixing frame is provided with a lifting assembly, the surface of the lifting assembly is provided with a mounting seat, the surface of the mounting seat is provided with a protective shell, one end of the protective shell is provided with a clamping mechanism, the inner cavity of the protective shell is provided with a color sensor, and the color sensor is electrically connected to the circuit breaker.
[0008] Preferably, the extrusion assembly includes an electric push rod, which is bolted to the outer wall of the mounting frame, the piston end of the electric push rod passes through the mounting frame and is fixedly connected to a moving block, both ends of the surface of the moving block are fixedly connected to an extension frame, and the inner cavity of the extension frame is rotatably connected to a roller via a rotating shaft.
[0009] Preferably, the lifting assembly includes a stepper motor, which is fixedly connected to the inner cavity of the fixing frame through a mounting plate, and the output shaft of the stepper motor is fixedly connected to a screw, the other end of the screw passes through the fixing frame and is rotatably connected to the inner cavity of the fixing frame through a rotating shaft, and the outer surface of the screw is connected to a lifting seat through a threaded connection, and the surface of the lifting seat is fixedly connected to the surface of the mounting seat.
[0010] Preferably, a through hole is opened on the surface of the lifting seat, a sliding rod is inserted and slidably connected to the inner cavity of the lifting seat through hole, and both ends of the sliding rod are fixedly connected to the inner side wall of the fixing frame.
[0011] Preferably, the clamping mechanism includes a clamping block, which is fixedly connected to the surface of the protective shell, a clamping groove is provided at a position on the surface of the clamping block corresponding to the surface of the mounting seat, the surface of the clamping block is slidably connected to the inner cavity of the clamping groove, and a positioning structure is provided on the surface of the clamping block.
[0012] Preferably, the positioning structure includes a positioning hole, which is opened on the surface of the card block, and a fixing hole is opened at a position on the surface of the positioning hole corresponding to the surface of the card slot. A positioning rod is inserted and slidably connected to the inner cavity of the fixing hole, and the bottom end of the positioning rod extends to the inner cavity of the positioning hole.
[0013] Preferably, ventilation holes are provided at both ends of the surface of the protective shell, and the inner cavity of the ventilation holes is provided with a dustproof net.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model provides a bottle unlabeled detection device. Through the setting of a color sensor, the color difference between the bottle and the label can be sensed. When the color of the bottle is sensed, the color sensor transmits the signal to the circuit breaker through an electrical connection, so that the circuit breaker cuts off the power supply of the control module, stops the conveying track from conveying the vaccine product, and the staff picks out the unlabeled vaccine product, thereby avoiding the risk of missing labels in the labeling machine, improving the quality of the labeling packaging of the vaccine product, and improving the working quality of the surface labeling machine.
[0016] 2. The utility model provides a bottle label-free detection device, which protects the outside of the color sensor by setting a protective shell to avoid collision between the color sensor and the outside. The height of the color sensor for label recognition can be adjusted by setting a lifting component. The protective shell and the mounting seat can be quickly disassembled and assembled by setting a clamping mechanism, thereby improving the convenience of installing the color sensor and increasing the flexibility of the color sensor when using it.
[0017] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the structure of the utility model from a top view;
[0020] Figure 3 It is a schematic diagram of the structure of the utility model from the side;
[0021] Figure 4 This is a schematic diagram of the structure of the utility model after the mounting base and the protective shell are disassembled;
[0022] Figure 5 It is a structural schematic diagram of a partial cross-sectional structure of a fixing frame of the utility model.
[0023] In the figure: 1. label detection table; 2. conveying track; 3. mounting frame; 4. extrusion assembly; 41. electric push rod; 42. moving block; 43. extension frame; 44. roller; 5. labeling module; 6. control module; 7. fixing frame; 8. circuit breaker; 9. lifting assembly; 91. stepping motor; 92. screw rod; 93. lifting seat; 10. mounting seat; 11. protective shell; 12. clamping mechanism; 121. clamping block; 122. clamping slot; 123. positioning hole; 124. fixing hole; 125. positioning rod; 13. color sensor; 14. sliding rod; 15. vent. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-5 The utility model provides a technical solution: a bottle body label-free detection device, comprising a label detection platform 1, a conveying track 2 is arranged at one end of the label detection platform 1, a mounting frame 3 is fixedly connected to one end of the conveying track 2, an extrusion assembly 4 is arranged at one end of the mounting frame 3, a labeling module 5 for labeling is arranged at the other end of the mounting frame 3, a control module 6 is arranged at the top of the mounting frame 3, a fixing frame 7 is fixedly connected to the other end of the conveying track 2, a circuit breaker 8 is installed at the top of the fixing frame 7, the circuit breaker 8 is electrically connected to the control module 6, a lifting assembly 9 is arranged in the inner cavity of the fixing frame 7, a mounting seat 10 is arranged on the surface of the lifting assembly 9, a protective shell 11 is arranged on the surface of the mounting seat 10, a clamping mechanism 12 is arranged at one end of the protective shell 11, a color sensor 13 is arranged in the inner cavity of the protective shell 11, and the color sensor 13 is electrically connected to the circuit breaker 8;
[0026] The vaccine product is placed on the conveying track 2 and moved toward the extrusion component 4. The extrusion component 4 is started to extrude the vaccine product toward the labeling module 5, so that the labeling module 5 labels the vaccine product. After labeling, the vaccine product continues to be conveyed through the conveying track 2. The color of the label is sensed by the color sensor 13. When the color sensor 13 senses the color of the bottle, the color sensor 13 transmits the signal to the circuit breaker through an electrical connection, so that the circuit breaker cuts off the power supply of the control module 6, and the conveying track 2 stops conveying the vaccine product. The staff picks out the unlabeled vaccine product, thereby avoiding the risk of missing labels in the labeling machine, improving the quality of the labeling packaging of the vaccine product, and improving the working quality of the surface labeling machine.
[0027] The extrusion assembly 4 includes an electric push rod 41, which is bolted to the outer wall of the mounting frame 3. The piston end of the electric push rod 41 passes through the mounting frame 3 and is fixedly connected to a moving block 42. Both ends of the surface of the moving block 42 are fixedly connected to extension frames 43. The inner cavity of the extension frame 43 is connected to a roller 44 through a rotating shaft. The electric push rod 41 is started to provide a driving force to push the moving block 42 to move, so that the rollers 44 on the extension frames 43 at both ends of the moving block 42 squeeze the bottle body of the vaccine product, and squeeze the bottle body of the vaccine product onto the labeling module 5, thereby realizing the labeling of the vaccine product.
[0028] The lifting assembly 9 includes a stepper motor 91, which is fixedly connected to the inner cavity of the fixing frame 7 through a mounting plate. The output shaft of the stepper motor 91 is fixedly connected to a screw 92. The other end of the screw 92 passes through the fixing frame 7 and is rotatably connected to the inner cavity of the fixing frame 7 through a rotating shaft. The outer surface of the screw 92 is connected to a lifting seat 93 through a thread. The surface of the lifting seat 93 is fixedly connected to the surface of the mounting seat 10. Starting the stepper motor 91 provides a driving force to drive the screw 92 to rotate. The screw 92 drives the lifting seat 93 to move through the threaded connection, so that the lifting seat 93 drives the protective shell 11 to move through the mounting seat 10, so that the height of the color sensor 13 for label recognition can be adjusted, thereby increasing the flexibility of the color sensor 13 when using it.
[0029] A through hole is provided on the surface of the lifting seat 93, and a sliding rod 14 is inserted and slidably connected to the inner cavity of the through hole of the lifting seat 93. Both ends of the sliding rod 14 are fixedly connected to the inner wall of the fixing frame 7. Through the setting of the sliding rod 14, the stability of the lifting seat 93 when moving up and down in the inner cavity of the fixing frame 7 is improved, and the lifting seat 93 is prevented from being driven to rotate by the screw 92, so that the lifting seat 93 can only move up and down on the surface of the screw 92.
[0030] The clamping mechanism 12 includes a clamping block 121, which is fixedly connected to the surface of the protective shell 11. A clamping slot 122 is provided at a position on the surface of the clamping block 121 corresponding to the surface of the mounting seat 10. The surface of the clamping block 121 is slidably connected to the inner cavity of the clamping slot 122. A positioning structure is provided on the surface of the clamping block 121. The clamping block 121 is inserted into the inner cavity of the clamping slot 122, and the position of the clamping block 121 is positioned by the positioning structure to realize the installation work between the protective shell 11 and the mounting seat 10. The clamping block 121 is moved out of the inner cavity of the clamping slot 122 to realize the disassembly work between the protective shell 11 and the mounting seat 10.
[0031] The positioning structure includes a positioning hole 123, which is opened on the surface of the block 121. A fixing hole 124 is opened at a position on the surface of the positioning hole 123 corresponding to the surface of the slot 122. A positioning rod 125 is inserted and slidably inserted into the inner cavity of the fixing hole 124. The bottom end of the positioning rod 125 extends to the inner cavity of the positioning hole 123. The positioning rod 125 is inserted into the fixing hole 124 and extended downward to the inner cavity of the positioning hole 123 to position the block 121 in the inner cavity of the slot 122. The positioning rod 125 is pulled out of the inner cavity of the fixing hole 124 to release the position of the block 121 in the slot 122.
[0032] Ventilation holes 15 are provided at both ends of the surface of the protective shell 11, and the inner cavity of the ventilating holes 15 is provided with a dustproof net. Through the setting of the ventilating holes 15, the heat generated when the color sensor 13 is working is assisted to be discharged, and through the setting of the dustproof net, dust is prevented from entering the interior of the protective shell 11 through the ventilating holes 15.
[0033] During specific use: due to the large difference in color wavelength values between the bottle body and the label, the color sensor 13 is used to absorb the color wavelength value of the bottle body, the vaccine bottle body is placed on the conveying track 2 and conveyed to the mounting frame 3, the electric push rod 41 is started to push the moving block 42 to move, and the rollers 44 on the extension frames 43 at both ends of the moving block 42 squeeze the bottle body of the vaccine product, and squeeze the bottle body of the vaccine product onto the labeling module 5 to achieve the labeling of the vaccine product. After labeling, the bottle body of the vaccine product moves to the fixed frame 7 through the conveying track 2, and the label is detected by the color sensor 13. During the packaging process, a bottle body with the same color wavelength value as the bottle body is found. If the bottle body is not labeled, the color wavelength value of the bottle body meets the set value, and the color sensor 13 transmits the signal to the circuit breaker through an electrical connection, so that the circuit breaker cuts off the power supply of the control module 6, stops the conveying of the vaccine product on the conveying track 2, and the staff picks out the unlabeled vaccine product, thereby avoiding the risk of missing labels in the labeling machine, improving the quality of the labeling packaging of the vaccine product, and improving the working quality of the surface pasting machine.
[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bottle label-free detection device, comprising a label detection station (1), characterized in that: A conveying track (2) is provided at one end of the label detection platform (1), a mounting frame (3) is fixedly connected to one end of the conveying track (2), an extrusion assembly (4) is provided at one end of the mounting frame (3), a labeling module (5) for labeling is provided at the other end of the mounting frame (3), a control module (6) is provided at the top of the mounting frame (3), a fixing frame (7) is fixedly connected to the other end of the conveying track (2), a circuit breaker (8) is installed at the top of the fixing frame (7), the circuit breaker (8) is electrically connected to the control module (6), a lifting assembly (9) is provided in the inner cavity of the fixing frame (7), a mounting seat (10) is provided on the surface of the lifting assembly (9), a protective shell (11) is provided on the surface of the mounting seat (10), a clamping mechanism (12) is provided at one end of the protective shell (11), a color sensor (13) is provided in the inner cavity of the protective shell (11), and the color sensor (13) is electrically connected to the circuit breaker (8).
2. The bottle label-less detection device according to claim 1, characterized in that: The extrusion assembly (4) comprises an electric push rod (41), the electric push rod (41) being bolted to the outer wall of the mounting frame (3), the piston end of the electric push rod (41) passing through the mounting frame (3) and being fixedly connected to a moving block (42), both ends of the surface of the moving block (42) being fixedly connected to an extension frame (43), and the inner cavity of the extension frame (43) being rotatably connected to a roller (44) via a rotating shaft.
3. The bottle label-less detection device according to claim 1, characterized in that: The lifting assembly (9) comprises a stepper motor (91), wherein the stepper motor (91) is fixedly connected to the inner cavity of the fixing frame (7) via a mounting plate, and an output shaft of the stepper motor (91) is fixedly connected to a screw rod (92), the other end of the screw rod (92) passes through the fixing frame (7) and is rotatably connected to the inner cavity of the fixing frame (7) via a rotating shaft, and an outer surface of the screw rod (92) is connected to a lifting seat (93) via a thread, and a surface of the lifting seat (93) is fixedly connected to a surface of a mounting seat (10).
4. The device for detecting bottle without label according to claim 3, characterized in that: A through hole is provided on the surface of the lifting seat (93), a sliding rod (14) is inserted and slidably connected to the inner cavity of the through hole of the lifting seat (93), and both ends of the sliding rod (14) are fixedly connected to the inner side wall of the fixing frame (7).
5. The bottle label-less detection device according to claim 1, characterized in that: The clamping mechanism (12) comprises a clamping block (121), the clamping block (121) being fixedly connected to the surface of the protective shell (11), a clamping groove (122) being provided at a position on the surface of the clamping block (121) corresponding to the surface of the mounting seat (10), the surface of the clamping block (121) being slidably connected to the inner cavity of the clamping groove (122), and a positioning structure being provided on the surface of the clamping block (121).
6. The bottle label-less detection device according to claim 5, characterized in that: The positioning structure comprises a positioning hole (123), wherein the positioning hole (123) is provided on the surface of the clamping block (121), a fixing hole (124) is provided at a position on the surface of the positioning hole (123) corresponding to the surface of the clamping slot (122), a positioning rod (125) is inserted and slidably connected to the inner cavity of the fixing hole (124), and the bottom end of the positioning rod (125) extends to the inner cavity of the positioning hole (123).
7. The device for detecting bottle without label according to claim 1, characterized in that: Ventilation holes (15) are provided at both ends of the surface of the protective shell (11), and the inner cavity of the ventilating hole (15) is provided with a dustproof net.