Full-automatic cake making machine
By designing a fully automatic cake beater, using technical means such as automatic feeding, winding rollers, material shortage detection and clamping and pushing mechanisms, the problems of low manual operation efficiency and large length deviation in the existing technology are solved, and efficient and accurate winding and cutting reduce labor costs.
Patent Information
- Application Number
- CN202421258363.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-06-04
AI Technical Summary
Existing elastic bands, webbing and gift bags require manual operation when winding, resulting in low efficiency and relying on professional cake makers. The length of cake makers is large and cannot meet the specific market demand for length.
A fully automatic cake-beating machine is designed, including automatic feeding device, winding roller, material defect detection device, clamping and material pushing mechanism, heating and cutting device, winding mechanism, belt pushing and belt attachment device and nailing mechanism to realize Automatic winding and cutting can be wound and cut accurately according to set parameters.
It realizes a cake-beating process with simple operation, high efficiency and high accuracy, reduces dependence on professional cake-beating workers, reduces labor costs, and improves the accuracy of cake-beating length.
Smart Images
Figure CN222361710U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pancake making, in particular to a full-automatic pancake making machine. Background Art
[0002] After the production of elastic bands, ribbons or gift bags is completed, they need to be cut into specific lengths according to customer or market requirements, and then rolled into a bundle for easy packaging and sale; the current elastic bands, ribbons or gift bags need to be rolled manually and must be rolled by professional roll-rollers, which is highly dependent on professional roll-rollers, is troublesome to operate, has low work efficiency, and the length deviation of the rolls is large due to manual operation;
[0003] In view of the above situation, it is necessary to improve the existing belt or strip winding method so that it can adapt to the current needs of belt or strip winding and use. Utility Model Content
[0004] The utility model aims to solve the above problems and designs a fully automatic pancake making machine.
[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is a fully automatic pancake making machine, comprising a cabinet, an automatic feeding device arranged on the cabinet, a belt knotting detection device arranged on the cabinet, a winding roller arranged on the cabinet, a material shortage detection device arranged on one side of the winding roller, a material receiving rack arranged on the cabinet, a material accumulation detection device arranged on the material receiving rack, a limiting roller arranged on the cabinet, a clamping and pushing mechanism arranged on the cabinet, a heating and cutting device arranged on the cabinet, a winding mechanism arranged on the cabinet, a push-belt attaching device arranged on the cabinet and located on one side of the winding mechanism, and a nailing mechanism arranged on the cabinet and located on one side of the winding mechanism. The automatic feeding device, winding roller, material shortage detection device, material receiving rack, limiting roller, clamping and pushing mechanism, heating and cutting device, winding mechanism, push-belt attaching device, and nailing mechanism are fixedly installed on the cabinet, and the material accumulation detection device is installed on the material receiving rack.
[0006] As a further supplement to the technical solution, the belt knot detection device can be rotatably mounted on the cabinet.
[0007] As a further supplement to the present technical solution, the winding roller includes a first connecting roller, a second connecting roller arranged on the cabinet, a third connecting roller arranged on the cabinet, a fourth connecting roller arranged on the cabinet, and a fifth connecting roller arranged on the cabinet. The first connecting roller, the second connecting roller, the third connecting roller, the fourth connecting roller, and the fifth connecting roller are fixedly installed on the cabinet, and the material shortage detection device is arranged between the first connecting roller and the second connecting roller.
[0008] As a further supplement to the technical solution, a length calculation device is provided on the cabinet above the third connecting roller.
[0009] As a further supplement to the technical solution, the clamping and pushing mechanism includes an X-axis moving mechanism, a first Z-axis moving mechanism arranged on the X-axis moving mechanism, and a clamping claw arranged on the first Z-axis moving mechanism, and the X-axis moving mechanism is fixedly installed on the cabinet.
[0010] As a further supplement to the present technical solution, the heating and cutting device includes a height adjustment mechanism, a cutting blade arranged on the height adjustment mechanism, and a positioning device arranged on the height adjustment mechanism and located at one end of the cutting blade. The positioning device includes a positioning drive mechanism and a positioning block connected to the positioning drive mechanism, and the positioning block is arranged parallel to the cutting blade.
[0011] To further supplement the present technical solution, the winding mechanism includes a winding shaft, a rotating mechanism connected to the winding shaft, and a lifting mechanism connected to the rotating mechanism. The lifting mechanism is fixedly installed in a cabinet. A pressing mechanism is also provided on the cabinet and above the winding mechanism. The pressing mechanism includes a second Z-axis moving mechanism and a pressing plate connected to the second Z-axis moving mechanism. The second Z-axis moving mechanism is fixedly installed on the cabinet.
[0012] As a further supplement to the technical solution, the push-belt attaching device includes a driving mechanism and an attaching roller connected to the driving mechanism, the driving mechanism is fixedly mounted on the cabinet, and the attaching roller is vertically arranged.
[0013] As a further supplement to the present technical solution, the nail belt mechanism includes a distance adjustment mechanism, a feeding mechanism arranged on the distance adjustment mechanism, and a pneumatic glue needle mechanism arranged on the feeding mechanism. The distance adjustment mechanism is fixedly installed on the cabinet, and the feeding mechanism is fixedly installed on the distance adjustment mechanism.
[0014] The beneficial effects are that the operation is simple, one person can operate multiple devices, the efficiency is high, the dependence on professional pancake makers is eliminated, the labor cost is reduced, and the accuracy of the pancake length is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a structural schematic diagram of the heating and cutting device of the utility model;
[0017] Figure 3 It is a structural schematic diagram of the nail belt mechanism of the utility model;
[0018] In the figure, 1, cabinet; 2, automatic feeding device; 3, belt knot detection device; 4, winding roller; 41, first connecting roller; 42, second connecting roller; 43, third connecting roller; 44, fourth connecting roller; 45, fifth connecting roller; 5, lack of material detection device; 6, receiving rack; 7, material accumulation detection device; 8, limit roller; 9, clamping and pushing mechanism; 91, X-axis moving mechanism; 92, first Z-axis moving mechanism; 93, clamping claw; 10, heating and cutting Cutting device; 101, height adjustment mechanism; 102, cutting blade; 103, positioning device; 1031, positioning drive mechanism; 1032, positioning block; 11, winding mechanism; 111, winding shaft; 12, push belt attaching device; 13, nail belt mechanism; 131, distance adjustment mechanism; 132, feeding mechanism; 133, pneumatic glue needle mechanism; 14, length calculation device; 15, pressing mechanism; 152, second Z-axis moving mechanism; 153, pressing plate. DETAILED DESCRIPTION
[0019] In order to make the technical solution more clear to those skilled in the art, Figure 1-3 The technical solution of the utility model is described in detail:
[0020] A fully automatic pancake making machine, comprising a cabinet 1, an automatic feeding device 2 arranged on the cabinet 1, a belt knotting detection device 3 arranged on the cabinet 1, a winding roller 4 arranged on the cabinet 1, a material shortage detection device 5 arranged on one side of the winding roller 4, a material receiving rack 6 arranged on the cabinet 1, a material accumulation detection device 7 arranged on the material receiving rack 6, a limiting roller 8 arranged on the cabinet 1, a clamping and pushing mechanism 9 arranged on the cabinet 1, a heating and cutting device 10 arranged on the cabinet 1, a winding mechanism 11 arranged on the cabinet 1, a pushing belt attaching device 12 arranged on the cabinet 1 and located on one side of the winding mechanism 11, and a nailing belt mechanism 13 arranged on the cabinet 1 and located on one side of the winding mechanism 11. The automatic feeding device 2, the winding roller 4, the material shortage detection device 5, the material receiving rack 6 arranged on the cabinet 1, the material accumulation detection device 7 arranged on the material receiving rack 6, the limiting roller 8 arranged on the cabinet 1, the clamping and pushing mechanism 9 arranged on the cabinet 1, the heating and cutting device 10 arranged on the cabinet 1, the winding mechanism 11 arranged on the cabinet 1, the pushing belt attaching device 12 arranged on the cabinet 1 and located on one side of the winding mechanism 11, and the nailing belt mechanism 13 arranged on the cabinet 1 and located on one side of the winding mechanism 11. The measuring device 5, the material receiving rack 6, the limiting roller 8, the clamping and pushing mechanism 9, the heating and cutting device 10, the winding mechanism 11, the pushing belt attaching device 12, and the nailing belt mechanism 13 are fixedly installed on the cabinet 1, and the material accumulation detection device 7 is installed on the material receiving rack 6. When working, the belt or strip is first manually passed through the belt knotting detection device 3, the winding roller 4, the material shortage detection device 5, the material receiving rack 6, and the limiting roller 8 in sequence, and then the belt or strip is pulled to the winding mechanism 11 through the clamping and pushing mechanism 9. The winding mechanism 11 rotates to wind the product. The winding mechanism will automatically wind the belt according to the set parameters. After the belt is wound to the set parameters, the winding of the belt will automatically stop. This action cycle operation, after the winding starts, the clamping and pushing mechanism 9 returns to its original position When the webbing is wound to the length set by the length calculation device, the clamping and pushing mechanism will clamp the webbing, and the heating and cutting device will cut the webbing. After the subsequent process is completed, the clamping and pushing mechanism will send the clamped webbing to the winding mechanism to continue winding. In the action of sending the webbing to the winding mechanism, the clamping and pushing mechanism also has the function of pushing away the webbing that has been wound in a whole coil. Then the winding mechanism 11 continues to work to complete the winding of the cut tape or strip. When the webbing is wound to the set length and stops winding, the tape pushing and attaching device 12 and the tape nailing mechanism 13 will work. The tape pushing and attaching device 12 is attached to the tape or strip of the pancake, and the tape nailing mechanism 13 will start to nail the glue needle to the fully wound webbing to fix the coiled webbing. Open, the first cake is completed, when processing the second cake, the clamping and pushing mechanism will send the clamped ribbon to the winding mechanism, and continue to start winding. In the action of sending the ribbon to the winding mechanism, the clamping and pushing mechanism also has the function of pushing away the whole coil of ribbon that has been wound in front. Then the winding mechanism 11 continues to work to complete the winding of the cut ribbon or strip, repeats the above steps, and continues to complete the next cake winding operation, with high efficiency and good use effect. Among them, the material shortage detection device 5 can detect whether there is material passing through, and alarm will be issued if there is no material passing through. The material accumulation detection device 7 can detect the number of ribbons or strips accumulated in the receiving rack 6. If there is too much accumulated material, the sensor will alarm the system. The purpose of setting the receiving rack 6 is to make product unloading more convenient and improve efficiency.
[0021] Among them, the belt knotting detection device 3 can be rotatably installed on the cabinet 1. When the belt or strip is not knotted, it can move normally on the belt knotting detection device 3. When it is knotted, the belt or strip cannot pass through, and there will be a pulling force, which can drive the belt knotting detection device 3 to rotate. Furthermore, during the process of loosening the belt, when the belt is knotted, through cooperation with the sensor, the equipment will immediately discover it in the first operation link, and send an alarm reminder through the alarm, and suspend the operation of the machine at the same time.
[0022] The structure of the winding roller 4 will be described in detail below. The winding roller 4 includes a first connecting roller 41, a second connecting roller 42 arranged on the cabinet 1, a third connecting roller 43 arranged on the cabinet 1, a fourth connecting roller 44 arranged on the cabinet 1, and a fifth connecting roller 45 arranged on the cabinet 1. The first connecting roller 41, the second connecting roller 42, the third connecting roller 43, the fourth connecting roller 44, and the fifth connecting roller 45 are fixedly installed on the cabinet 1, and the material shortage detection device 5 is arranged between the first connecting roller 41 and the second connecting roller 42; the cabinet 1 is provided with a There is a length calculation device 14, which is fixedly installed on the cabinet 1. When working, the belt or strip passes through the belt knotting detection device 3, the first winding roller 41, the material shortage detection device 5, the length calculation device 14, the second winding roller 42, between the length calculation device 14 and the third winding roller 43, between the third winding roller 43 and the fourth winding roller 44, the material receiving rack 6, the fifth winding roller 45, and the limiting roller 8 in sequence. Furthermore, through the setting of the length calculation device 14, the length of the webbing will be automatically calculated during the product circulation process, and the user can set the value independently according to the actual required length.
[0023] The structure of the clamping and pushing mechanism 9 will be described in detail below. The clamping and pushing mechanism 9 includes an X-axis moving mechanism 91, a first Z-axis moving mechanism 92 arranged on the X-axis moving mechanism 91, and a clamping claw 93 arranged on the first Z-axis moving mechanism 92. The X-axis moving mechanism 91 is fixedly installed on the cabinet 1. The clamping claw 93 can clamp the belt or strip, and then under the action of the first Z-axis moving mechanism 92 and the X-axis moving mechanism 91, it is placed on the winding mechanism 11, and the winding operation is completed by the winding mechanism 11, and there is a function of pushing away the whole reel of webbing that has been wound before.
[0024] The structure of the heating and cutting device 10 will be described in detail below. The heating and cutting device 10 includes a height adjustment mechanism 101, a cutting blade 102 arranged on the height adjustment mechanism 101, and a positioning device 103 arranged on the height adjustment mechanism 101 and located at one end of the cutting blade 102. The positioning device 103 includes a positioning drive mechanism 1031 and a positioning block 1032 connected to the positioning drive mechanism 1031. The positioning block 1032 is arranged parallel to the cutting blade 102. When cutting is not required, the height adjustment mechanism 101 controls the cutting blade and the positioning device 103 to be below the cabinet 1 so that it does not affect the normal winding operation of the belt or strip. A heating rod is provided in the cutting blade. After the belt or strip is cut by the cutting blade, there may be some residual silk on its surface. The setting of this heating rod is to iron out the residual silk through its heating function to make the incision smooth.
[0025] The structure of the winding mechanism 11 will be described in detail below. The winding mechanism 11 includes a winding shaft 111, a rotating mechanism connected to the winding shaft 111, and a lifting mechanism connected to the rotating mechanism. The lifting mechanism is fixedly installed in the cabinet 1. A pressing mechanism 15 is also provided on the cabinet 1 and above the winding mechanism 11. The pressing mechanism 15 includes a second Z-axis moving mechanism 152 and a pressing plate 153 connected to the second Z-axis moving mechanism 152. The second Z-axis moving mechanism 152 is fixedly installed on the cabinet 1. The clamping and pushing mechanism 9 pulls the belt or strip onto the winding shaft 111. The rotating mechanism controls the winding shaft 111 to rotate several times. At this time, the clamping and pushing mechanism 9 is released and returns to its original position. The rotating mechanism continues to control the winding shaft 111 to rotate until the winding operation of the belt or strip is completed. During the processing, when the second cake needs to be processed, the lifting mechanism controls the winding shaft 111 to move toward the cabinet 1, and does not contact the cake after winding. Then the clamping and pushing mechanism 9 clamps the belt or strip and moves it to the position of the winding shaft 111. It can also push out the cake after processing. Then the lifting mechanism controls the winding shaft 111 to protrude, and the clamping and pushing mechanism 9 clamps the belt or strip on it. Then the rotating mechanism rotates several times, the clamping and pushing mechanism 9 returns to its position, and the rotating mechanism continues to work to complete the second cake making operation. The subsequent cake making work can repeat the second cake making operation, which is efficient and convenient for people to use.
[0026] The structure of the push-belt attaching device 12 is described in detail below. The push-belt attaching device 12 includes a driving mechanism and an attaching roller connected to the driving mechanism. The driving mechanism is fixedly mounted on the cabinet 1, and the attaching roller is vertically arranged. After the winding is completed, the driving mechanism can control the movement of the attaching roller until it is attached to the cake to prevent the cake from scattering, so as to facilitate the subsequent nailing operation of the nailing mechanism 13.
[0027] The structure of the nail belt mechanism 13 will be explained in detail below. The nail belt mechanism 13 includes a distance adjustment mechanism 131, a feeding mechanism 132 arranged on the distance adjustment mechanism 131, and a pneumatic glue needle mechanism 133 arranged on the feeding mechanism 132. The distance adjustment mechanism 131 is fixedly installed on the cabinet 1, and the feeding mechanism 132 is fixedly installed on the distance adjustment mechanism 131. The setting of the distance adjustment mechanism 131 and the feeding mechanism 132 facilitates the start-up of the glue needle mechanism to better perform the nail belt operation on the cakes and complete the fixation. It has stronger adaptability and is convenient for enterprises to promote and use.
[0028] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the utility model. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the utility model and fall within the protection scope of the utility model.
Claims
1. A fully automatic pancake making machine, characterized in that: The invention comprises a cabinet (1), an automatic feeding device (2) arranged on the cabinet (1), a belt knot detection device (3) arranged on the cabinet (1), a winding roller (4) arranged on the cabinet (1), a material shortage detection device (5) arranged on one side of the winding roller (4), a material receiving rack (6) arranged on the cabinet (1), a material accumulation detection device (7) arranged on the material receiving rack (6), a limiting roller (8) arranged on the cabinet (1), a clamping and pushing mechanism (9) arranged on the cabinet (1), a heating and cutting device (10) arranged on the cabinet (1), and a winding machine arranged on the cabinet (1). The invention relates to a material storage device comprising: a machine cabinet (1), a pushing belt attaching device (12) arranged on the cabinet (1) and located on one side of the winding mechanism (11), and a strap nailing mechanism (13) arranged on the cabinet (1) and located on one side of the winding mechanism (11); the automatic feeding device (2), the winding roller (4), the material shortage detection device (5), the material receiving rack (6), the limiting roller (8), the clamping and pushing mechanism (9), the heating and cutting device (10), the winding mechanism (11), the pushing belt attaching device (12), and the strap nailing mechanism (13) are fixedly installed on the cabinet (1); and the material accumulation detection device (7) is installed on the material receiving rack (6).
2. A fully automatic pancake making machine according to claim 1, characterized in that: The belt knot detection device (3) can be rotatably mounted on the cabinet (1).
3. A fully automatic pancake making machine according to claim 1, characterized in that: The winding roller (4) comprises a first connecting roller (41), a second connecting roller (42) arranged on the cabinet (1), a third connecting roller (43) arranged on the cabinet (1), a fourth connecting roller (44) arranged on the cabinet (1), and a fifth connecting roller (45) arranged on the cabinet (1); the first connecting roller (41), the second connecting roller (42), the third connecting roller (43), the fourth connecting roller (44), and the fifth connecting roller (45) are fixedly mounted on the cabinet (1); and the material shortage detection device (5) is arranged between the first connecting roller (41) and the second connecting roller (42).
4. A fully automatic pancake making machine according to claim 3, characterized in that: A length calculation device (14) is provided on the cabinet (1) above the third connecting roller (43).
5. The fully automatic pancake making machine according to claim 1, characterized in that: The clamping and pushing mechanism (9) comprises an X-axis moving mechanism (91), a first Z-axis moving mechanism (92) arranged on the X-axis moving mechanism (91), and a clamping claw (93) arranged on the first Z-axis moving mechanism (92); the X-axis moving mechanism (91) is fixedly mounted on the cabinet (1).
6. The fully automatic pancake making machine according to claim 1, characterized in that: The heating and cutting device (10) comprises a height adjustment mechanism (101), a cutting blade (102) arranged on the height adjustment mechanism (101), and a positioning device (103) arranged on the height adjustment mechanism (101) and located at one end of the cutting blade (102); the positioning device (103) comprises a positioning drive mechanism (1031) and a positioning block (1032) connected to the positioning drive mechanism (1031); the positioning block (1032) is arranged parallel to the cutting blade (102).
7. The fully automatic pancake making machine according to claim 1, characterized in that: The winding mechanism (11) comprises a winding shaft (111), a rotating mechanism connected to the winding shaft (111), and a lifting mechanism connected to the rotating mechanism; the lifting mechanism is fixedly installed in the cabinet (1); a pressing mechanism (15) is also provided on the cabinet (1) and above the winding mechanism (11); the pressing mechanism (15) comprises a second Z-axis moving mechanism (152) and a pressing plate (153) connected to the second Z-axis moving mechanism (152); the second Z-axis moving mechanism (152) is fixedly installed on the cabinet (1).
8. The fully automatic pancake making machine according to claim 1, characterized in that: The push-belt attaching device (12) comprises a driving mechanism and an attaching roller connected to the driving mechanism; the driving mechanism is fixedly mounted on the cabinet (1); and the attaching roller is arranged vertically.
9. The fully automatic pancake making machine according to claim 1, characterized in that: The nail belt mechanism (13) comprises a distance adjustment mechanism (131), a feeding mechanism (132) arranged on the distance adjustment mechanism (131), and a pneumatic glue needle mechanism (133) arranged on the feeding mechanism (132); the distance adjustment mechanism (131) is fixedly mounted on the cabinet (1), and the feeding mechanism (132) is fixedly mounted on the distance adjustment mechanism (131).