Structure for preventing steel wire rope of bulk machine from being separated from groove
By designing the threading holes and groove structures of the mounting frame and arc plate components on the bulk machine, the problems of stranding, breaking and shaft deformation caused by slack of wire rope are solved, and safety is improved. The wire ropes suitable for bulk machine anti-drifting of wire ropes .
Patent Information
- Application Number
- CN202323565091.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2033-12-26
AI Technical Summary
During the fully automatic and manual discharge process, the wire ropes in bulk machines are easily loosened due to the rotation of the reducer and are wrapped around the shaft, causing strand removal, breakage and shaft deformation, which increases safety hazards. The existing technology, such as door-mounted crane wire rope protection The groove detachment device is not suitable for bulk machines.
A bulk wire rope anti-droop structure including a mounting frame and an arc plate assembly is designed. The arc plate assembly is equipped with a rope hole and a groove, which can limit the wire rope in the groove plate to prevent it from being wound or disconnected from the rotating shaft. .
Effectively prevent the wire rope from slipping, stranding, breaking and shaft deformation, improve the safety of the site and ensure the stability and safety of the wire rope during the discharge process.
Smart Images

Figure CN222361840U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of bulk loaders, and specifically relates to a steel wire rope anti-slip groove structure for bulk loaders. Background Art
[0002] During the unloading process of the fully automatic bulk loader, some models have reinforced pull rods. The barrel encounters the pull rod during the lowering process. At this time, the barrel has actually stopped lowering, but the reduction motor is still rotating, causing the wire rope to loosen. After the unloading is completed, the wire rope is wrapped around the rotating shaft during the lifting of the chute, causing the wire rope to unwind, break, or fracture, as well as shaft deformation, reducer oil leakage and other problems, increasing the potential safety hazards on site; during the manual unloading process, after the material directly contacts the barrel, the operator cannot judge and lift it in time, causing the wire rope to loosen and the wire rope to detach from the original trough. At this time, when the barrel is manually lifted, due to the inconsistent retraction and release speeds of multiple wire ropes, the chute tilts and cannot be lifted, or the wire rope is wrapped around the shaft, causing the wire rope to unwind, break, or fracture, as well as shaft deformation, reducer oil leakage and other problems, increasing the potential safety hazards on site.
[0003] To solve the above problems, patent document CN202542716U discloses a wire rope anti-slip groove device for a gantry crane, which is characterized in that it includes a pulley cover, two sleeves and a bent pipe, the two sleeves are arranged at the inner two ends of the pulley cover through a pin shaft, and the bent pipe is arranged in the pulley cover between the two sleeves, and the two sleeves and the bent pipe are on the same arc surface. However, this application is not applicable to the wire rope anti-slip groove on the bulk loader and cannot solve the above problems. Utility Model Content
[0004] The utility model is developed to solve the above problems, and aims to provide a bulk loader wire rope anti-slip groove structure suitable for bulk loader, which can prevent the wire rope from slipping out of the groove plate. In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] The utility model provides a bulk loader wire rope anti-slip groove structure, which has the following characteristics: a mounting frame, which is arranged on the bulk loader frame and is located on one side of the groove plate; an arc plate component, which is arranged on the mounting frame and is adapted to the groove plate, and a rope threading hole is opened on the arc plate component.
[0006] The bulk loader wire rope anti-slip groove structure provided by the utility model may also have the following features: the arc plate assembly includes a plurality of arc plates, and at least one of the arc plates is provided with a rope threading hole.
[0007] The bulk loader wire rope anti-slip groove structure provided by the utility model may also have the following feature: the arc plate is in a quarter arc shape.
[0008] The bulk loader wire rope anti-slip groove structure provided by the utility model may also have the following features: a groove is provided on the arc edge of the arc plate, and the groove is connected to the rope threading hole.
[0009] The bulk loader wire rope anti-slip groove structure provided by the utility model may also have the following features: connecting protrusions are provided on the straight edges of the arc plates, and the connecting protrusions of adjacent arc plates are connected to each other.
[0010] The bulk loader wire rope anti-slip groove structure provided by the utility model may also have the following feature: a fixing protrusion is provided on the arc edge of the arc plate, and the fixing protrusion is connected to the mounting frame.
[0011] The bulk loader wire rope anti-slip groove structure provided by the utility model may also have the following feature: a pad is provided between the mounting frame and the bulk loader frame.
[0012] The bulk loader wire rope anti-slip groove structure provided by the utility model may also have the following feature: the mounting frame is in a round arch shape.
[0013] The technical effect of the utility model is as follows: the bulk loader wire rope anti-slip groove structure provided by the utility model includes a mounting frame and an arc plate assembly, the mounting frame is arranged on the bulk loader frame and is located on one side of the groove plate, the arc plate assembly is adapted to the groove plate, a rope threading hole is opened on the arc plate assembly, the arc plate assembly is arranged on the mounting frame and cooperates with the groove plate, the wire rope passes through the rope threading hole, so that the rope threading hole can limit the wire rope, and the arc plate assembly can prevent the wire rope from being entangled with the rotating shaft or detaching from the groove plate, thereby improving safety.
[0014] Therefore, the bulk loader wire rope anti-slip groove structure provided by the utility model is suitable for bulk loaders, can prevent the wire rope from slipping out of the groove plate, prevent the wire rope from falling off, breaking, rupture and shaft deformation, and improve safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] This specification includes the following drawings, which show the following contents:
[0016] Figure 1 The structure diagram of the anti-drop groove structure of the wire rope of the bulk loader in the embodiment of the utility model is shown in the figure. The markings in the figure are: 10-mounting frame, 20-arc plate assembly, 21-cavity, 22-arc plate, 23-rope threading hole, 24-connecting protrusion, 25-fixing protrusion, 26-groove, 30-pad. DETAILED DESCRIPTION
[0017] The following is a further detailed description of the specific implementation methods of the utility model by describing the embodiments with reference to the accompanying drawings, with the aim of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the utility model concept and technical solution of the utility model and facilitating its implementation.
[0018] Figure 1 It is a structural schematic diagram of the anti-slip groove structure of the bulk loader wire rope in the embodiment of the utility model.
[0019] like Figure 1 As shown, the anti-slip groove structure of the wire rope of the bulk loader provided by the utility model includes a mounting frame 10 and an arc plate assembly 20.
[0020] The mounting frame 10 is arranged on the bulk loader frame, and the mounting frame 10 is located at one side of the trough plate. The mounting frame 10 is in an arch shape, which is convenient for fixing the arc plate assembly 20 .
[0021] A pad 30 is provided between the mounting frame 10 and the bulk loader frame. The pad 30 is welded to the bulk loader frame. A screw is provided on the pad 30. The mounting frame 10 is provided with a through hole matched with the screw. The mounting frame 10 and the pad 30 are fixed by screws and nuts, which is convenient for operators to install or disassemble.
[0022] The arc plate assembly 20 is arranged on the mounting frame 10 , and the arc plate assembly 20 is adapted to the slot disk. The arc plate assembly 20 can cooperate with the slot disk to form a cavity 21 that can accommodate the wire rope. The wire rope is wound on the slot disk and is located inside the cavity 21 .
[0023] The arc plate assembly 20 includes a plurality of arc plates 22 , and at least one of the arc plates 22 is provided with a rope threading hole 23 .
[0024] In this embodiment, there are four arc plates 22, and the four arc plates 22 are all in a quarter arc shape. The four arc plates 22 can be spliced into a circle that matches the groove plate, thereby matching with the groove plate.
[0025] A connecting protrusion 24 is provided on the straight edge of the arc plate 22, and adjacent arc plates 22 are connected to each other through the connecting protrusions 24. Bolts are passed through the connected connecting protrusions 24 to connect adjacent arc plates 22, making it convenient for operators to install or disassemble.
[0026] A fixing protrusion 25 is provided on the arc edge of the arc plate 22, and the fixing protrusion 25 is connected to the mounting frame 10. The fixing protrusion 25 is penetrated through the fixing protrusion 25 and the mounting frame 10 by bolts, so as to facilitate the operator to install or disassemble.
[0027] In this embodiment, a rope threading hole 23 is provided on one of the arc plates 22, and a groove 26 is provided on the edge of the arc plate 22. The groove 26 is connected to the rope threading hole 23. The rope threading hole 23 can limit the wire rope and provide for the wire rope to be retracted and released. The wire rope is wound on the groove plate in the cavity 21. When the wire rope is slack, the arc plate assembly 20 can limit the wire rope in the cavity 21, thereby preventing the wire rope from slipping off and entangled with the rotating shaft. The groove 26 can further limit the wire rope, so that after the wire rope is relaxed, during the process of tightening the wire rope, the groove 26 and the rope threading hole 23 can slowly release the wire rope, thereby further improving safety.
[0028] Functions and Effects of the Embodiments
[0029] The bulk loader wire rope anti-slip groove structure provided by the utility model includes a mounting frame 10 and an arc plate assembly 20. The mounting frame 10 is arranged on the bulk loader frame and is located on one side of the slot plate. The arc plate assembly 20 is adapted to the slot plate. A rope threading hole 23 is provided on the arc plate assembly 20. The arc plate assembly 20 is arranged on the mounting frame 10 and cooperates with the slot plate. The wire rope passes through the rope threading hole 23, so that the rope threading hole 23 can limit the wire rope, and the arc plate assembly 20 can prevent the wire rope from being entangled with the rotating shaft or from being separated from the slot plate, thereby improving safety. The bulk loader wire rope anti-slip groove structure provided by the utility model is suitable for bulk loader, can prevent the wire rope from slipping out of the slot plate, prevent the wire rope from being detached, broken, broken and the shaft from being deformed, and improves safety.
[0030] Furthermore, a pad 30 is provided between the mounting frame 10 and the bulk machine frame, the pad 30 is welded to the bulk machine frame, a screw is provided on the pad 30, and a through hole matching the screw is provided on the mounting frame 10. The mounting frame 10 and the pad 30 are fixed by screws and nuts, which is convenient for operators to install or disassemble.
[0031] Furthermore, a connecting protrusion 24 is provided on the straight edge of the arc plate 22, and adjacent arc plates 22 are connected to each other through the connecting protrusions 24. Bolts are passed through the connected connecting protrusions 24 to connect adjacent arc plates 22, thereby facilitating installation or disassembly by operators.
[0032] Furthermore, a fixing protrusion 25 is provided on the arc edge of the arc plate 22, and the fixing protrusion 25 is connected to the mounting frame 10. The fixing protrusion 25 is penetrated through the fixing protrusion 25 and the mounting frame 10 by bolts, so as to facilitate the operator to install or disassemble.
[0033] Furthermore, the arc plate assembly 20 can confine the wire rope within the cavity 21, thereby preventing the wire rope from slipping off and entangled with the rotating shaft. The groove 26 can further limit the wire rope, so that after relaxation, during the process of tightening the wire rope, the groove 26 and the rope threading hole 23 can slowly release the wire rope, further improving safety.
[0034] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model; or the above concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims
1. A bulk loader wire rope anti-slip groove structure, characterized in that: include: A mounting frame (10) is arranged on a bulk loader frame and is located on one side of the slot plate; The circular arc plate component (20) is arranged on the mounting frame (10) and is matched with the groove plate. The circular arc plate component (20) is provided with a rope threading hole (23).
2. The anti-slip groove structure for wire rope of bulk loader according to claim 1, characterized in that: The arc plate assembly (20) comprises a plurality of arc plates (22), and at least one of the arc plates (22) is provided with the rope threading hole (23).
3. The anti-slip groove structure for wire rope of bulk loader according to claim 2, characterized in that: The arc plate (22) is in the shape of a quarter arc.
4. The anti-slip groove structure for wire rope of bulk loader according to claim 3, characterized in that: The arc-shaped edge of the arc plate (22) is provided with a groove (26), and the groove (26) is connected to the rope threading hole (23).
5. The anti-slip groove structure for wire rope of bulk loader according to claim 3, characterized in that: A connecting protrusion (24) is provided on the straight edge of the circular arc plate (22), and the connecting protrusions (24) of adjacent circular arc plates (22) are connected to each other.
6. The anti-slip groove structure for wire rope of bulk loader according to claim 5, characterized in that: A fixing protrusion (25) is provided on the arc edge of the arc plate (22), and the fixing protrusion (25) is connected to the mounting frame (10).
7. The anti-slip groove structure for wire rope of bulk loader according to claim 1, characterized in that: A backing plate (30) is provided between the mounting frame (10) and the bulk loader frame.
8. The anti-slip groove structure for wire rope of bulk loader according to claim 1, characterized in that: The mounting frame (10) is in a round arch shape.
Citation Information
Patent Citations
Steel wire rope anti-loosening device for gantry crane
CN202542716U