Flatness detection equipment with dust removal function
By introducing conveyor belts and automatic cleaning components into the planarity detection equipment, the problem of low detection efficiency of existing equipment for large materials is solved, automatic detection and dust removal are realized, and detection accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202420012711.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-04
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-01-04
AI Technical Summary
The existing planarity detection equipment lacks autonomous moving structure, resulting in low detection efficiency for larger-sized materials to be tested and inaccurate results. It requires manual sliding of materials left and right, which increases the workload and time of the inspectors.
A flatness detection device with dust removal function is designed. The detection platform and conveyor belt are combined to automatically convey the product to be tested to the detection mechanism through the conveyor belt, and are equipped with cleaning components and height adjustment mechanism to realize automatic dust removal and adaptation to the detection of products of different thicknesses. .
Improves detection efficiency and accuracy, reduces manual operation, ensures comprehensive inspection of large products, and reduces the impact of dust on detection results through automatic collection and cleaning functions.
Smart Images

Figure CN222364571U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flatness detection, in particular to a flatness detection device with a dust removal function. Background Art
[0002] The existing patent (Announcement No.: CN116242304A) discloses a flatness detection device for building material processing. The utility model first cleans the dust on the surface of the material to be tested before the detection begins by setting a cleaning component, and then adjusts the height of the cleaning component according to the thickness of the material to be tested by setting a moving component, so that the cleaning component can clean materials with different thicknesses. However, in actual applications, since some materials to be tested are slightly larger in size, they need to be moved left and right on the carrier to obtain more accurate flatness detection results. However, general flatness detection equipment does not have an autonomous moving structure and needs to rely on manual sliding of the material left and right, which not only increases the workload of the detection personnel, but also has low detection efficiency. To this end, we propose a flatness detection device with dust removal function. Utility Model Content
[0003] In order to solve the above problems, the utility model provides a flatness detection device with a dust removal function.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A flatness detection device with a dust removal function is designed, comprising a detection platform with a detection mechanism on the top, a conveyor belt is arranged on the detection platform, the detection mechanism is located at the conveying end of the conveyor belt, a cleaning component is arranged on the front side of the detection mechanism, the cleaning component comprises support plates located on both sides of the conveyor belt, mounting plates are connected between the support plates through a damping shaft, a detachable cleaning sheet is arranged on the surface of the mounting plate, the support plate is connected with a height adjustment mechanism and slidably cooperates with the detection platform, a locking structure is arranged on the height adjustment mechanism, a guide groove fixed to the detection platform is arranged at the conveying end of the conveyor belt, an assembly plate is fixed in the guide groove, and a plurality of guide rollers are movably connected between the assembly plates.
[0006] In the above scheme, the detection mechanism includes a frame fixed on the detection platform, a detection instrument is slidably provided on the frame, and a display screen is installed on one side of the frame.
[0007] In the above solution, the cleaning sheet is made of cotton, and the mounting plate is connected to the cleaning sheet via Velcro.
[0008] In the above solution, the height adjustment mechanism includes a moving block fixed to the support plate, wherein one side of the moving block away from the support plate is set as a tooth surface, and a bracket is fixed on the detection platform, and a gear meshing with the tooth surface is installed on the bracket.
[0009] In the above solution, a limiting rod movably penetrating the moving block is vertically fixed between the bracket and the detection platform.
[0010] In the above scheme, the locking structure includes a toothed plate meshing with the gear, a fixed plate is provided on the bracket, a telescopic rod is vertically installed between the toothed plate and the fixed plate, and a magnetic block with opposite magnetism is fixed on one side of the toothed plate and the fixed plate close to each other.
[0011] The advantages and beneficial effects of the utility model are as follows: by setting a detection mechanism, a detection platform, and a conveyor belt, the conveyor belt is set up based on the detection platform, by placing the product to be tested on the conveyor belt, the conveyor belt is used to gradually bring the product to be tested close to the detection mechanism, so that the detection mechanism automatically performs a thorough detection on the product with a larger size, not only the detection efficiency is improved, but also more comprehensive data can be obtained, so that the detection is more accurate, by setting a guide trough, a guide roller, and an assembly plate, the guide trough is used to make the product that moves forward to the end of the conveyor belt automatically slide down, so that the detected products can be collected and sorted, and the guide roller is used to convert the sliding friction between the product and the inner wall of the guide trough into rolling friction, so that the friction between the contact surfaces is reduced and the collection of the products is accelerated, by setting a cleaning component, a height adjustment mechanism, and a locking structure, the cleaning component that is relatively stationary with the detection platform is used to remove dust from the surface of the product to be tested that is transported to the detection mechanism along the conveyor belt, so as to avoid the dust from affecting the detection result and make the detection more accurate, and the height of the cleaning sheet is adjusted in cooperation with the height adjustment mechanism to adapt to products of different thicknesses, so as to improve flexibility, and the height of the cleaning sheet is locked by using the locking structure, so as to improve stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0013] Figure 1 This is a front view of a flatness detection device with dust removal function proposed by the utility model;
[0014] Figure 2 This is a schematic diagram of the assembly structure of a cleaning component of a flatness detection device with a dust removal function proposed by the utility model;
[0015] Figure 3 for Figure 2 Enlarged schematic diagram at point A in the middle.
[0016] In the figure: detection platform 1, conveyor belt 2, frame 3, detector 4, cleaning component 5, support plate 51, mounting plate 52, damping shaft 53, Velcro 54, cleaning sheet 55, moving block 6, tooth surface 7, gear 8, limit rod 9, bracket 10, tooth plate 11, fixing plate 12, telescopic rod 13, magnetic block 14, display screen 15, guide slot 16, assembly plate 17, guide roller 18. DETAILED DESCRIPTION
[0017] The following is a further description of the specific implementation of the present invention in conjunction with the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.
[0018] See also Figure 1-3 , the utility model provides a technical solution: a flatness detection device with dust removal function, comprising a detection platform 1 with a detection mechanism on the top;
[0019] Further, the detection mechanism includes a frame 3 fixed on the detection platform 1, a detector 4 is slidably provided on the frame 3, a display screen 15 is installed on one side of the frame 3, the display screen 15 is used to display the detection result of each product and the overall detection result of the batch of products, and the display screen 15 is connected to the frame 3 through a universal bracket so as to adjust the orientation angle of the display screen 15;
[0020] A conveyor belt 2 is provided on the inspection platform 1, and the inspection mechanism is located at the conveying end of the conveyor belt 2. As the product is conveyed forward, each part of the product can be inspected by the inspection mechanism. An installation opening matching the conveyor belt 2 is provided on the inspection platform 1, and the conveyor belt 2 is directly inserted into the inspection platform 1, so that the two are spliced together.
[0021] Specifically, by setting up a detection mechanism, a detection platform 1, and a conveyor belt 2, the conveyor belt 2 is set based on the detection platform 1, and by placing the product to be tested on the conveyor belt 2, the conveyor belt 2 is used to make the product to be tested gradually approach the detection mechanism, so that the detection mechanism automatically performs a thorough inspection on the product with a larger size, which not only improves the detection efficiency, but also can obtain more comprehensive data, making the detection more accurate.
[0022] A cleaning assembly 5 is provided at the front side of the detection mechanism, that is, the cleaning assembly 5 is closer to the conveying head end of the conveyor belt. The cleaning assembly 5 includes support plates 51 located on both sides of the conveyor belt 2, that is, the support plates 51 are located at the front and rear sides of the detection platform 1, and a mounting plate 52 is connected between the support plates 51 through a damping shaft 53. A detachable cleaning sheet 55 is provided on the surface of the mounting plate 52; by rotating the mounting plate 52, the direction of the mounting plate 52 is changed so that the cleaning sheet 55 is exposed, so that the cleaning sheet 55 can be replaced easily;
[0023] Furthermore, the cleaning sheet 55 is made of cotton, and the mounting plate 52 is connected to the cleaning sheet 55 through a Velcro 54; the cotton material is more likely to absorb dust without causing damage to the surface of the product, and the general Velcro 54 has a two-layer structure, namely a fleece surface and a hook surface, and the cotton cleaning sheet 55 can be directly connected to the hook surface for easy fixation;
[0024] The support plate 51 is connected with a height adjustment mechanism and slides up and down with the detection platform 1;
[0025] Further, the height adjustment mechanism includes a moving block 6 fixed to the support plate 51, wherein one side of the moving block 6 away from the support plate 51 is set as a tooth surface 7, a bracket 10 is fixed on the detection platform 1, and a gear 8 meshing with the tooth surface 7 is installed on the bracket 10 through a rotating shaft, and a rotating handle is installed at one end of the rotating shaft away from the moving block 6 to rotate the gear 8. By rotating the rotating handle, the gear 8 rotates, driving the tooth surface 7 of the moving block 6 to move up and down, thereby driving the support plate 51 to move up and down;
[0026] Furthermore, a limit rod 9 that movably penetrates the moving block 6 is vertically fixed between the bracket 10 and the detection platform 1; as the gear 8 rotates, the moving block 6 moves up and down along the limit rod 9, and the limit rod 9 provides support for the movement of the moving block 6, thereby improving stability;
[0027] A locking structure is provided on the height adjustment mechanism;
[0028] Further, the locking structure includes a tooth plate 11 meshing with the gear 8, a fixing plate 12 connected to the bracket 10 by bolts is provided on the bracket 10, a telescopic rod 13 is vertically installed between the tooth plate 11 and the fixing plate 12, and a magnetic block 14 with opposite magnetic properties is fixed on one side of the tooth plate 11 and the fixing plate 12 close to each other; when the gear 8 needs to be locked, the tooth plate 11 is pushed toward the gear 8 and the two are meshed, and the gear 8 cannot rotate due to the force of the tooth plate 11, and the moving block 6 cannot move up and down, thereby achieving a locking effect;
[0029] Specifically, by setting up a cleaning component 5, a height adjustment mechanism, and a locking structure, the cleaning component 5 that is relatively stationary with the detection platform 1 is used to remove dust from the surface of the product to be tested that is transported to the detection mechanism along the conveyor belt 2, so as to avoid the influence of dust on the detection result and make the detection more accurate. The height of the cleaning sheet 55 is adjusted in conjunction with the height adjustment mechanism to adapt to products of different thicknesses, thereby improving flexibility. The height of the cleaning sheet 55 is locked by using the locking structure to improve stability.
[0030] The conveying end of the conveyor belt 2 is provided with a guide slot 16 fixed to the detection platform 1, and a mounting plate 17 is fixed in the guide slot 16. A plurality of guide rollers 18 are movably connected between the mounting plates 17, so that the guide rollers 18 can rotate freely between the mounting plates 17;
[0031] Specifically, by providing a material guide trough 16, a material guide roller 18, and an assembly plate 17, the material guide trough 16 is utilized so that the products that move forward to the end of the conveyor belt 2 can automatically slide downward, thereby facilitating the collection and sorting of the inspected products. In conjunction with the material guide roller 18, the sliding friction between the product and the inner wall of the material guide trough 16 is converted into rolling friction, thereby reducing the friction between the contact surfaces and accelerating the collection of the products.
[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A flatness detection device with dust removal function, comprising a detection platform (1) with a detection mechanism on the top, characterized in that: A conveyor belt (2) is provided on the detection platform (1), the detection mechanism is located at the conveying end of the conveyor belt (2), a cleaning assembly (5) is provided on the front side of the detection mechanism, the cleaning assembly (5) comprises support plates (51) located on both sides of the conveyor belt (2), a mounting plate (52) is connected between the support plates (51) via a damping shaft (53), a detachable cleaning sheet (55) is provided on the surface of the mounting plate (52), the support plate (51) is connected to a height adjustment mechanism and is slidably matched with the detection platform (1), a locking structure is provided on the height adjustment mechanism, a guide groove (16) fixed to the detection platform (1) is provided at the conveying end of the conveyor belt (2), an assembly plate (17) is fixed in the guide groove (16), and a plurality of guide rollers (18) are movably connected between the assembly plates (17).
2. The flatness detection device with dust removal function according to claim 1, characterized in that: The detection mechanism comprises a frame (3) fixed on the detection platform (1), a detection instrument (4) is slidably arranged on the frame (3), and a display screen (15) is installed on one side of the frame (3).
3. The flatness detection device with dust removal function according to claim 1, characterized in that: The cleaning sheet (55) is made of cotton, and the mounting plate (52) is connected to the cleaning sheet (55) via a Velcro (54).
4. The flatness detection device with dust removal function according to claim 1, characterized in that: The height adjustment mechanism comprises a moving block (6) fixed to a support plate (51), wherein a side of one of the moving blocks (6) away from the support plate (51) is provided as a tooth surface (7), a bracket (10) is fixed to the detection platform (1), and a gear (8) meshing with the tooth surface (7) is mounted on the bracket (10).
5. The flatness detection device with dust removal function according to claim 4, characterized in that: A limiting rod (9) movably penetrating the moving block (6) is vertically fixed between the bracket (10) and the detection platform (1).
6. The flatness detection device with dust removal function according to claim 4, characterized in that: The locking structure comprises a toothed plate (11) meshing with a gear (8); a fixing plate (12) is provided on the bracket (10); a telescopic rod (13) is vertically installed between the toothed plate (11) and the fixing plate (12); and a magnetic block (14) with opposite magnetic properties is fixed on one side of the toothed plate (11) and the fixing plate (12) close to each other.
Citation Information
Patent Citations
Flatness detection device for building material processing
CN116242304A