Sour soup crushing and pulping equipment
By designing the sour soup crushing and refining equipment, using pipes to connect the mixing tank and the cylinder, and combining the discharge bag and liquid level monitoring structure, the problem of blending material splashing during the refining process of the red sour soup premade base material was solved, and no pollution was achieved. Handling and efficient refining.
Patent Information
- Application Number
- CN202420940082.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-01
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-01
AI Technical Summary
During the grinding process of the existing pre-made base of red sour soup, the stirred blended material is prone to splash when injected into colloids, resulting in environmental pollution.
Design a sour soup crushing and refining equipment, which is connected through the pipeline between the mixing tank and the cylinder to ensure that the blending material is not exposed to the outside world during the entire process. Discharging bags and liquid level monitoring structures are used to reduce pollution and splashing.
It can effectively prevent the blending material from splashing, reduce environmental pollution, ensure the pollution-free treatment of the blending material, and improve the safety and efficiency of the refining process.
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Figure CN222369300U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, in particular to a sour soup crushing and refining device. Background Art
[0002] Red and sour soup is a hot pot soup originating from the Qiandongnan area of Guizhou Province. It tastes sour with a slight spiciness and sweetness, and is very appetizing. In recent years, with the development of food culture, red and sour soup has gradually been promoted to areas outside Guizhou Province and has been deeply loved.
[0003] At present, the prefabricated base material of red sour soup is mainly composed of tomatoes and peppers. For example, patent No. CN117694524A discloses a prefabricated base material of sour soup and a preparation method thereof, comprising the following steps: S1, washing raw tomatoes and peppers; S2, crushing the washed raw tomatoes and peppers; S3, fermenting the crushed tomatoes and peppers; S4, extracting acid from the fermented tomatoes and peppers in proportion to obtain a blending material; S5, putting the blending material into a mixing tank for stirring, and adding various auxiliary materials at the same time; S6, grinding to obtain a sour red soup; S7, frying, and sprinkling seasonings during frying; S8, packaging after cooling.
[0004] Colloid mill is a kind of equipment that can subdivide, evenly mix or concentrate substances. During operation, the material is first added to the grinding disc, and then the material is subdivided and evenly mixed through friction and extrusion. It is mainly suitable for concentration, subdivision, homogenization and other fields in the pharmaceutical, chemical, food and other industries.
[0005] The prior art utilizes a colloid mill to grind the pre-made base material of red sour soup, which can significantly improve the quality of the red sour soup. However, injecting the stirred blending material into the funnel of the colloid mill will cause the red sour soup to splash, thereby affecting the surrounding environment. Utility Model Content
[0006] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0007] Therefore, the purpose of the utility model is to provide a sour soup crushing and refining equipment. During the entire process from the stirring tank to the cylinder and during the refining process, the blending material is not exposed to the outside world, ensuring that the blending material is pollution-free, the blending material will not splash into the surrounding environment, and reducing the possibility of external environmental pollutants entering the blending material.
[0008] In order to solve the above technical problems, the utility model provides a sour soup crushing and refining equipment, which adopts the following technical scheme: it includes: a stirring tank; a colloid mill; it includes a base, a grinding body structure and a feeding structure, the grinding body structure is installed on the base, and the feeding structure is installed on the grinding body structure; the feeding structure includes a cylinder, the top of the cylinder is connected to a cylinder cover, and the cylinder cover is provided with a feeding port, and the discharge port of the stirring tank is connected to a pipe located above the feeding port.
[0009] Optionally, the grinding body structure includes a cover plate, and the bottom end of the cylinder is fixedly connected to the center of the cover plate.
[0010] Optionally, the cylinder body consists of a material guide cone portion and a material storage barrel portion, the material guide cone portion is integrally connected to the bottom of the material storage barrel portion, the bottom end of the material guide cone portion is fixedly connected to the center of the cover plate through a discharge flange, the barrel cover is detachably connected to the top of the material storage barrel portion, and a handle is fixed to the top of the barrel cover.
[0011] Optionally, the stirring tank is fixedly mounted on the base via a fixing rod, a discharge valve is installed at the discharge port of the stirring tank, and the stirring tank includes a feed cover plate.
[0012] Optionally, one end of the pipeline is connected to the feed port via a connecting flange, and the other end of the pipeline is fixed with a discharge bag extending to the inside of the feed port.
[0013] Optionally, a liquid level monitoring structure is provided on the storage barrel.
[0014] Optionally, the liquid level monitoring structure is an observation window installed above the outer wall of the storage barrel.
[0015] Optionally, a motor is mounted on the cylinder cover, and a scraper plate is provided on the external fixed sleeve of the output end of the motor.
[0016] Optionally, a rubber strip is fixed to the scraping surface of the scraper plate, which is in contact with the lower surface of the barrel cover and the inner wall of the material guide cone and the material storage barrel.
[0017] Optionally, it further comprises a material holding pool, a pool cover is fixed on the top of the material holding pool, and the grinding body structure comprises a discharge pipe, which is connected to the pool cover.
[0018] In summary, the present invention has at least one of the following beneficial effects:
[0019] 1. The utility model connects the mixing tank to a cylinder with a cylinder cover through a pipeline. During the whole process from the mixing tank to the cylinder and the pulping process, the blending material is not exposed to the outside world, ensuring that the blending material is pollution-free and the blending material will not splash into the surrounding environment, reducing the possibility of external environmental pollutants entering the blending material.
[0020] 2. The utility model integrates the mixing tank on the base and connects them through a stainless steel pipe, which is convenient for assembly between the mixing tank and the cylinder body and reduces the space occupied by the equipment. The setting of the discharge bag makes it easy to disassemble and repair the cylinder cover from the cylinder body.
[0021] 3. The utility model adopts a large-capacity storage barrel to facilitate the processing of a large amount of blending materials in one refining process, reducing the number of times the discharge valve is controlled; the setting of the liquid level monitoring structure can prevent the blending material from being injected into the barrel at an excessively high liquid level, thereby causing the blending material to overflow.
[0022] 4. The utility model arranges a scraper plate in the cylinder, and after the refining is completed or during the cleaning process, the motor can be started to drive the scraper plate to scrape off the materials adhering to the inner wall of the cylinder; a material holding pool with a pool cover is adopted, which is convenient for uniformly collecting the red sour soup after refining, and the red sour soup in the material holding pool is not exposed to the outside world, ensuring that the blending material is pollution-free. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0024] Figure 1 It is a schematic diagram of the structure of the utility model;
[0025] Figure 2 For this utility model Figure 1 Schematic diagram of the structure viewed from above;
[0026] Figure 3 This is a schematic diagram of the feeding structure of the utility model;
[0027] Figure 4 For this utility model Figure 3 Schematic diagram of the internal structure.
[0028] Explanation of the reference numerals: 1. agitating tank; 101. discharge port; 102. fixing rod; 103. discharge valve; 104. feed cover plate; 2. base; 3. grinding body structure; 301. cover plate; 302. discharge pipe; 4. feed structure; 401. cylinder body; 401a. guide cone; 401b. storage cylinder; 402. cylinder cover; 403. feed port; 404. handle; 5. pipeline; 6. discharge bag; 7. observation window; 8. motor; 9. scraper plate; 10. rubber strip; 11. material storage pool; 12. pool cover. DETAILED DESCRIPTION
[0029] The following will combine the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. All other embodiments obtained by ordinary technicians in this field without creative work based on the embodiments in the utility model belong to the scope of protection of the utility model.
[0030] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0031] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0032] Embodiment 1
[0033] Reference Figure 1-Figure 3 The utility model discloses a sour soup crushing and refining device, comprising: a stirring tank 1 and a colloid mill; the colloid mill comprises a base 2, a grinding body structure 3 and a feeding structure 4, the grinding body structure 3 is installed on the base 2, and the feeding structure 4 is installed on the grinding body structure 3;
[0034] Among them, the grinding body structure 3 is the main grinding of the existing colloid mill. The motor drives the rotating teeth (or rotors) and the matching fixed teeth (or stators) to rotate relatively at high speed through belt transmission. One of them rotates at high speed and the other is stationary. The blending material is pressurized by its own weight or external pressure (which can be generated by a pump) to generate a downward spiral impact force. When passing through the gap between the fixed and rotating teeth (the gap is adjustable), it is subjected to strong shear force, friction force, high-frequency vibration, high-speed vortex and other physical effects, so that the material is effectively emulsified, dispersed, homogenized and crushed, achieving the effect of ultra-fine crushing and emulsification of the material.
[0035] Reference Figure 3The feeding structure 4 includes a barrel 401, the top of the barrel 401 can be connected to a barrel cover 402 through a buckle (not shown in the figure), and a feeding port 403 is provided on the barrel cover 402. The discharge port 101 of the stirring tank 1 is connected to a pipe 5 located above the feed port 403. The barrel cover 402 seals the top of the barrel 401 to prevent the blending material from splashing into the surrounding environment when it is injected from the stirring tank 1 into the barrel 401. The blending material after stirring in the stirring tank 1 enters the barrel 401 from the discharge port 401 along the pipe 5 through the feed port 403. During the whole process from the stirring tank 1 to the barrel 401, the blending material is not exposed to the outside world, ensuring that the blending material is pollution-free and will not splash into the surrounding environment, thereby reducing the possibility of external environmental pollutants entering the blending material.
[0036] It should be noted that, except for the motor and some parts, all parts that come into contact with the materials are made of food-grade high-strength stainless steel.
[0037] Reference Figure 1 In detail, in this embodiment, the grinding body structure 3 includes a cover plate 301 in addition to the above structure. The cover plate 301 is mainly used to fix the structure on the positioning plate after the rotor, stator and positioning plate are installed. The bottom end of the cylinder 401 is fixedly connected to the center of the cover plate 301. The cover plate 301, the stator and the positioning plate are all provided with through holes in the center for the blending material to enter. The bottom end of the cylinder 401 can be fixed to the cover plate 301 by bolts or clamps.
[0038] Reference Figure 2 In detail, in the present embodiment, the stirring tank 1 is fixedly mounted on the base 2 by a fixing rod 102, wherein the stirring tank 1 adopts an existing product, and its internal stirring principle is not repeated again. The discharge port 101 of the stirring tank 1 is equipped with a discharge valve 103, and the stirred blending material can be injected into the cylinder 401 by controlling the discharge valve 103, so as to be refined through the grinding body structure 3. The stirring tank 1 includes a feed cover plate 104. By adopting the stirring tank 1 with the feed cover plate 104, it can be ensured that there is no pollution during the stirring of the blending material. Since the discharge port 101 of the stirring tank 1 and the feed port 403 of the cylinder cover 402 are connected by a stainless steel pipe 5, in order to ensure the assembly of the stirring tank 1 and the cylinder 401 and reduce the occupied space of the equipment, the stirring tank 1 is fixed on the base 2 by the fixing rod 102, that is, the motor of the grinding body structure 3 is located below the stirring tank 1, and the bottom of the stirring tank 1 is higher than the height of the cylinder 401, so that the blending material flows into the cylinder 1 due to gravity.
[0039] Reference Figure 2In detail, in the present embodiment, one end of the pipe 5 is connected to the feed port 403 through a connecting flange, and the other end of the pipe 5 is fixed with a discharge bag 6 extending to the inside of the feed port 403, so that one end of the pipe 5 and the cylinder cover 402 are softly connected, which is convenient for the cylinder cover 402 to be disassembled and repaired from the cylinder body 401, that is, the provision of the discharge bag 6 will not cause the blending material to spill out during the process of entering the blending material from the pipe 5 into the feed port 403.
[0040] Working principle: the fermented tomatoes and peppers are acidified and blended in proportion to obtain a blending material; the blending material is put into the mixing tank 1 for stirring, and various auxiliary materials are added at the same time; after the stirring is completed, the discharge valve 103 is opened, and the stirred blending material is injected into the cylinder 401 through the pipeline 5, and the grinding body structure 3 is started for grinding to obtain a uniformly dispersed sour red soup; during the entire process from the mixing tank 1 to the cylinder 401 and during the grinding process, the blending material is not exposed to the outside world, ensuring that the blending material is pollution-free and the blending material will not splash into the surrounding environment, thereby reducing the possibility of external environmental pollutants entering the blending material.
[0041] Embodiment 2
[0042] Reference Figure 3 Based on the same concept as the above-mentioned embodiment 1, the sour soup crushing and refining equipment also includes a cylinder 401 consisting of a material guide cone 401a and a material storage cylinder 401b. The material guide cone 401a is integrally connected to the bottom of the material storage cylinder 401b, and the bottom end of the material guide cone 401a is fixedly connected to the center of the cover plate 301 through a discharge flange. The cylinder cover 402 is detachably connected to the top of the material storage cylinder 401b. The setting of the material guide cone 401a facilitates the blending material to flow through the through hole to the grinding chamber of the grinding body structure 3. The material storage cylinder 401b can be set to a large capacity so that a large amount of blending material can be processed in one refining process, reducing the number of times the discharge valve 103 is controlled.
[0043] A handle 404 is fixed on the top of the tube cover 402, so as to facilitate lifting the tube cover 402 when the tube cover 402 needs to be opened.
[0044] Embodiment 3
[0045] Reference Figure 1-Figure 3 Based on the same concept as the above-mentioned embodiment 2, the sour soup crushing and refining equipment also includes a liquid level monitoring structure on the storage cylinder 401b; the setting of the liquid level monitoring structure can prevent the liquid level of the blending material injected into the cylinder 401 from being too high, causing the blending material to overflow.
[0046] The liquid level monitoring structure may adopt a liquid level meter or a liquid level sensor, and the discharge valve 103 may adopt an electric control valve, so as to control the opening and closing of the electric control valve after the liquid level sensor detects the liquid level.
[0047] In this embodiment, the liquid level monitoring structure is an observation window 7 installed above the outer wall of the storage barrel 401b, that is, the operator can observe the liquid level in the barrel 401 through the barrel cover observation window 7, thereby controlling the opening and closing of the discharge valve 103.
[0048] Embodiment 4
[0049] Reference Figure 3-Figure 4 Based on the same concept as the second embodiment, the sour soup crushing and refining equipment further includes a motor 8 mounted on the cylinder cover 402, and a scraper plate 9 is fixedly sleeved on the output end of the motor 8. When it is necessary to clean the inside of the discharge structure 4, such as after the refining is completed or during the cleaning process, the motor 8 is started, and the motor 8 can drive the scraper plate 9 to scrape off the material adhering to the inner wall of the cylinder 401. When the refining is about to be completed, the motor 8 is started, and the material can be scraped into the grinding body structure 3 to avoid the waste of blending materials; when the motor 8 is started during the cleaning process, the inner wall of the cylinder 401 can be effectively cleaned.
[0050] Among them, the scraping surface of the scraper plate 9 is fixed with a rubber strip 10 that fits the lower surface of the cylinder cover 402 and the inner wall of the material guide cone 401a and the material storage cylinder 401b, that is, the scraper plate 9 can not only clean the inner wall of the material guide cone 401a and the material storage cylinder 401b of the cylinder body 401, but also clean the lower surface of the cylinder cover 402 to improve the cleaning effect. The rubber strip 10 is used to contact the inner wall, which not only effectively improves the service life of the cylinder cover 402 and the cylinder body 401, but also can improve the scraping effect. The rubber strip 10 is also made of food-grade rubber.
[0051] Embodiment 5
[0052] Reference Figure 1-Figure 2 Based on the same concept as the above-mentioned embodiment 2, the sour soup crushing and refining equipment also includes a holding pool 11, and the grinding body structure 3 includes a discharge pipe 302. The holding pool 11 is used to uniformly collect the red sour soup after refining. In order to avoid the red sour soup discharged from the discharge pipe 302 of the grinding body structure 3 from splashing when being injected into the holding pool 11, a pool cover 12 is fixed on the top of the holding pool 11, and the discharge pipe 302 is connected to the pool cover 12. The connection method is similar to that of the pipeline 5, that is, a discharge bag is also fixed on the discharge pipe 302 to inject the red sour soup after refining into the holding pool 11. During the whole process, the red sour soup in the holding pool 11 is not exposed to the outside world, thereby ensuring that the blending material is pollution-free and the blending material will not splash into the surrounding environment, thereby reducing the possibility of external environmental pollutants entering the blending material.
[0053] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A sour soup crushing and refining equipment, characterized by: include: Mixing tank (1); Colloid mill; It comprises a base (2), a grinding body structure (3) and a feed structure (4), wherein the grinding body structure (3) is mounted on the base (2), and the feed structure (4) is mounted on the grinding body structure (3); The feeding structure (4) comprises a cylinder (401), the top of the cylinder (401) is connected to a cylinder cover (402), a feeding port (403) is provided on the cylinder cover (402), and the discharge port (101) of the stirring tank (1) is connected to a pipeline (5) located above the feeding port (403).
2. The sour soup crushing and refining equipment according to claim 1 is characterized in that: The grinding body structure (3) comprises a cover plate (301), and the bottom end of the cylinder (401) is fixedly connected to the center of the cover plate (301).
3. The sour soup crushing and refining equipment according to claim 2 is characterized in that: The barrel (401) is composed of a material guide cone (401a) and a material storage barrel (401b); the material guide cone (401a) is integrally connected to the bottom of the material storage barrel (401b); the bottom end of the material guide cone (401a) is fixedly connected to the center of the cover plate (301) via a discharge flange; the barrel cover (402) is detachably connected to the top of the material storage barrel (401b); and a handle (404) is fixed to the top of the barrel cover (402).
4. The sour soup crushing and refining equipment according to claim 1, characterized in that: The stirring tank (1) is fixedly mounted on the base (2) via a fixing rod (102); a discharge valve (103) is installed at the discharge port (101) of the stirring tank (1); and the stirring tank (1) comprises a feed cover plate (104).
5. The sour soup crushing and refining equipment according to claim 1 is characterized in that: One end of the pipeline (5) is connected to the feed port (403) via a connecting flange, and the other end of the pipeline (5) is fixed with a discharge bag (6) extending to the inside of the feed port (403).
6. The sour soup crushing and refining equipment according to claim 3 is characterized by: The material storage barrel portion (401b) is provided with a liquid level monitoring structure.
7. The sour soup crushing and refining equipment according to claim 6 is characterized by: The liquid level monitoring structure is an observation window (7) installed above the outer wall of the material storage barrel (401b).
8. The sour soup crushing and refining equipment according to claim 3 is characterized by: A motor (8) is mounted on the cylinder cover (402), and a scraper plate (9) is fixedly sleeved outside the output end of the motor (8).
9. The sour soup crushing and refining equipment according to claim 8, characterized in that: The scraping surface of the scraper plate (9) is fixed with a rubber strip (10) which is in contact with the lower surface of the barrel cover (402) and the inner wall of the material guide cone (401a) and the material storage barrel (401b).
10. The sour soup crushing and refining equipment according to any one of claims 1 to 9, characterized in that: It also comprises a material holding pool (11), a pool cover (12) is fixed on the top of the material holding pool (11), and the grinding body structure (3) comprises a discharge pipe (302), and the discharge pipe (302) is connected to the pool cover (12).
Citation Information
Patent Citations
Sour soup prefabricated base material and preparation method thereof
CN117694524A