Screening device with cleaning structure for nickel-based alloy powder

By designing a screening device for nickel-based alloy powder with a cleaning structure, and using the combination of a rolling inner tank and a brush, efficient screening of nickel-based alloy powder and screen cleaning are achieved, solving the problem of screen hole clogging in the existing technology. solve the problem of housing and improve the screening effect.

CN222369554UActive Publication Date: 2025-01-21WUXI SHENGGANG METAL ALLOY CO LTD
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Patent Information

Application Number
CN202420986761.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-21
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

In the prior art, it is difficult to ensure the screening efficiency and the cleaning of the screen mesh during the screening process of nickel-based alloy powder, resulting in the screening holes being easily blocked and affecting the screening effect.

Method used

A screening device for nickel-based alloy powder with a cleaning structure is designed. It adopts a screening drum and an upper and lower screening mechanism. A brush is installed on the top of the rolling liner. The driving mechanism drives the rolling liner to rotate for screening, and the brushes are cleaned at the same time. Roll the inner pot to avoid clogging the sieve holes.

Benefits of technology

It achieves efficient screening of nickel-based alloy powder and cleaning of the screen, avoiding clogging of the screen holes, improving the screening effect, and further improving the purity of the powder through two screening processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a nickel-based alloy powder screening device with a cleaning structure, and relates to the technical field of nickel-based alloy powder processing, the nickel-based alloy powder screening device comprises a shell, a base, a screening roller, an upper screening mechanism, a lower screening mechanism, a trough and a discharge port, the shell is fixed above the base, the screening roller is installed on the top of the inner side of the shell through a hanging bracket, and the upper screening mechanism and the lower screening mechanism are arranged on the base. A rolling inner container is installed in the screening roller, and the screening roller and the rolling inner container are arranged to be of a cylinder structure with the same central axis. According to the nickel-based alloy powder screening device with the cleaning structure, the screening effect is guaranteed by arranging the screening roller, the upper screening mechanism and the lower screening mechanism, and while nickel-based alloy powder is rotationally screened through the rolling inner container, a brush at the top of the rolling inner container cleans the rotating rolling inner container; and the up-down screening mechanism integrally moves up and down in a left-right circulation mode to conduct screening, residual powder needing to be cleaned can be accumulated together while screening holes are prevented from being blocked, and therefore screening and cleaning are conducted at the same time.
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Description

Technical Field

[0001] The utility model relates to the technical field of nickel-based alloy powder processing, in particular to a screening device for nickel-based alloy powder with a cleaning structure. Background Art

[0002] Nickel-based alloy powder is a widely used alloy powder on the market. It is mainly used for steel parts, wear resistance, corrosion resistance, rust prevention, etc. The grades are divided into high hardness and low hardness. High hardness is wear-resistant and corrosion-resistant, and low hardness is used for repair and processing. This powder is the most widely used self-fluxing alloy powder. It has excellent comprehensive properties, corrosion resistance, oxidation resistance, heat resistance, resistance to low stress abrasive wear and good impact toughness. It has a low melting point, a wide solid-liquid phase temperature range, strong wetting ability for various substrates and WC particles, and is easy to operate.

[0003] In the process of screening nickel-based alloy powder, it is necessary to ensure the screening efficiency and clean the screen. Therefore, the present invention proposes a device that can perform screening and cleaning at the same time. Utility Model Content

[0004] The utility model aims to solve the problems in the prior art and provides a screening device for nickel-based alloy powder with a cleaning structure.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a screening device for nickel-based alloy powder with a cleaning structure, comprising a shell, a base, a screening drum, a hanger, a rolling liner, a feed inlet, a driving mechanism, blades, a feed outlet, a brush, an upper and lower screening mechanism, a material trough, and a discharge port.

[0006] The shell is fixed above the base, a screening drum is installed on the top of the inner side of the shell through a hanger, a rolling liner is installed inside the screening drum, the screening drum and the rolling liner are set as a cylindrical structure with the same central axis, the rolling liner shell is set as a screen, a brush is installed on the inner wall of the top of the screening drum, the brush is set as a long strip structure in the front-back direction, and the bottom end of the brush is in contact with the top of the rolling liner;

[0007] The upper and lower screening mechanisms are arranged below the material discharge port, and include a material blocking plate, a screen plate, a connecting frame, a rotating shaft, a support rod, a slide, an electric telescopic rod, an electric-controlled material receiving valve, a material receiving trough and an anti-collision pad.

[0008] The sieve plate is connected to the baffle plate at the front, back, left and right sides respectively, an electrically controlled material receiving valve is installed on the top of the baffle plate, a material receiving groove is installed on the edge of the electrically controlled material receiving valve, and the material receiving groove is set to be a hemispherical structure with an opening upward, the left and right sides of the baffle plate are respectively connected to the rotating shaft through a connecting frame, the lower side of the rotating shaft is connected to the support rod, and the bottom end of the support rod is clamped in the slide groove at the top of the electric telescopic rod;

[0009] The material trough is arranged between the electric telescopic rods, the highest position of the material trough is higher than the horizontal position of the screen plate when it is stationary, the inner wall of the material trough is arranged as an arc structure, and a discharge port is arranged at the bottom of the material trough.

[0010] Furthermore, the rear end of the screw inside the rolling inner liner is connected to the motor output shaft of the driving mechanism, blades are arranged between the screw inside the rolling inner liner and the inner wall of the rolling inner liner, a feed port is arranged on the front surface of the rolling inner liner, and a discharge port is opened at the bottom of the screening drum.

[0011] Furthermore, the material baffle plate forms a square trough body, and the capacity of the square trough body formed by the material baffle plate is greater than the capacity of the rolling inner liner.

[0012] Furthermore, the highest point of the material receiving trough is on the same horizontal plane as the center axis of the screening drum.

[0013] Furthermore, an anti-collision pad is installed on the top edge of the material receiving trough.

[0014] Compared with the prior art, the advantages and positive effects of the utility model are as follows: the screening device for nickel-based alloy powder with a cleaning structure is provided with a screening drum and upper and lower screening mechanisms to ensure the screening effect; a brush is installed on the inner wall at the top of the screening drum, and the bottom end of the brush contacts the top of the rolling inner liner. In the process of the driving mechanism driving the rolling inner liner to rotate, the nickel-based alloy powder is screened by the rotation of the rolling inner liner, and at the same time, the brush on the top of the rolling inner liner cleans the rotating rolling inner liner to avoid clogging of the screen holes, thereby achieving simultaneous screening and cleaning; and, when the electric telescopic rod moves up and down, the rotating shaft provides angular displacement, and the support rod slides in the slide groove to provide left and right displacement, thereby achieving the overall left and right cyclic up and down movement of the upper and lower screening mechanisms, so that the material on the screen plate reciprocates to the left and right sides for screening, thereby avoiding clogging of the screen holes and piling up the remaining powder that needs to be cleaned, thereby improving the screening effect with two screening processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the cross-sectional structure of the utility model when it is stationary;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model with the left side higher and the right side lower;

[0017] Figure 3It is a schematic diagram of the cross-sectional structure of the utility model with the left side low and the right side high.

[0018] Legend: 1. Shell, 2. Base, 3. Screening drum, 31. Hanger, 32. Rolling liner, 33. Feed inlet, 34. Driving mechanism, 35. Blade, 36. Discharge port, 37. Brush, 4. Upper and lower screening mechanisms, 41. Material blocking trough, 42. Screen plate, 43. Connecting frame, 44. Rotating shaft, 45. Support rod, 46. Slide, 47. Electric telescopic rod, 48. Electric-controlled receiving valve, 49. Receiving trough, 491. Anti-collision pad, 5. Material trough, 51. Discharge port. DETAILED DESCRIPTION

[0019] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0021] like Figure 1-3 As shown, the utility model provides a screening device for nickel-based alloy powder with a cleaning structure, including a shell 1, a base 2, a screening drum 3, a hanger 31, a rolling liner 32, a feed port 33, a driving mechanism 34, blades 35, a feed port 36, a brush 37, an upper and lower screening mechanism 4, a material trough 5, and a discharge port 51.

[0022] The housing 1 is fixed above the base 2, a screening drum 3 is installed on the top of the inner side of the housing 1 through a hanger 31, a rolling liner 32 is installed inside the screening drum 3, the screening drum 3 and the rolling liner 32 are set as cylindrical structures with the same central axis, the housing of the rolling liner 32 is set as a screen, the rear end of the screw inside the rolling liner 32 is connected to the motor output shaft of the driving mechanism 34, a blade 35 is set between the screw inside the rolling liner 32 and the inner wall of the rolling liner 32, and a feed port 3 is set on the front surface of the rolling liner 32 3. A feeding port 36 is provided at the bottom of the screening drum 3. A brush 37 is installed on the inner wall of the top of the screening drum 3. The brush 37 is arranged in a long strip structure in the front-to-back direction, covering the front-to-back length of the rolling inner liner 32. The bottom end of the brush 37 contacts the top of the rolling inner liner 32. When the driving mechanism 34 drives the rolling inner liner 32 to rotate, the nickel-based alloy powder is screened by the rotation of the rolling inner liner 32. At the same time, the brush 37 on the top of the rolling inner liner 32 cleans the rotating rolling inner liner 32 to prevent the sieve hole from being blocked.

[0023] The upper and lower screening mechanism 4 is arranged below the material discharge port 36, and includes a material blocking plate 41, a screen plate 42, a connecting frame 43, a rotating shaft 44, a support rod 45, a slide 46, an electric telescopic rod 47, an electric control receiving valve 48, a receiving trough 49 and an anti-collision pad 491.

[0024] The sieve plate 42 is connected to the baffle plate 41 in front, back, left and right directions respectively, and the baffle plate 41 forms a square trough body. The capacity of the square trough body formed by the baffle plate 41 is greater than the capacity of the rolling liner 32. An electric-controlled material receiving valve 48 is installed on the top of the baffle plate 41. According to actual conditions, the electric-controlled material receiving valve 48 is selected to open during the falling process of the material in the rolling liner 32 or after the falling is complete. A material receiving trough 49 is installed on the edge of the electric-controlled material receiving valve 48. The highest point of the material receiving trough 49 is in the same horizontal plane as the central axis of the screening drum 3. The material receiving trough 49 is set to a hemispherical structure with an opening upward, so that the nickel-based alloy powder falling from the discharge port 36 can be caught to the maximum extent, and the upper and lower screening mechanisms 4 can move up and down left and right. In order to prevent the falling nickel-based alloy powder from shaking out during the movement, an anti-collision pad 491 is installed on the top edge of the material receiving trough 49, and the left and right sides of the material blocking plate 41 are respectively connected to the rotating shaft 44 through the connecting frame 43, and the lower part of the rotating shaft 44 is connected to the support rod 45, and the bottom end of the support rod 45 is clamped in the slide groove 46 at the top of the electric telescopic rod 47. When the electric telescopic rod 47 moves up and down, the rotating shaft 44 provides an angular displacement, and the support rod 45 slides in the slide groove 46 to provide a left and right displacement, so that the upper and lower screening mechanism 4 can move up and down in a left and right cycle as a whole, so that the material on the screen plate 42 reciprocates to the left and right sides for screening, so as to avoid the sieve holes from being blocked and the remaining powder that needs to be cleaned can be piled up together;

[0025] The trough 5 is arranged between the electric telescopic rods 47 , the highest position of the trough 5 is higher than the horizontal position of the sieve plate 42 when it is stationary, the inner wall of the trough 5 is arranged in an arc structure, and a discharge port 51 is arranged at the bottom of the trough 5 .

[0026] In addition, the lifting range of the electric telescopic rod 47 is set according to actual conditions to ensure that the receiving trough 49 does not collide with the screening drum 3.

[0027] The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A screening device for nickel-based alloy powder with a cleaning structure, comprising a housing (1), a base (2), a screening drum (3), a hanger (31), a rolling liner (32), a feed port (33), a driving mechanism (34), blades (35), a feed port (36), a brush (37), upper and lower screening mechanisms (4), a trough (5), and a discharge port (51), characterized in that: The shell (1) is fixed above the base (2); a screening drum (3) is installed on the top of the inner side of the shell (1) via a hanger (31); a rolling liner (32) is installed inside the screening drum (3); the screening drum (3) and the rolling liner (32) are arranged as cylindrical structures with the same central axis; the shell of the rolling liner (32) is arranged as a screen; a brush (37) is installed on the inner wall of the top of the screening drum (3); the brush (37) is arranged as a long strip structure in the front-back direction; the bottom end of the brush (37) is in contact with the top of the rolling liner (32); The upper and lower screening mechanism (4) is arranged below the material discharge port (36), and comprises a material blocking plate (41), a screen plate (42), a connecting frame (43), a rotating shaft (44), a support rod (45), a slide groove (46), an electric telescopic rod (47), an electric control material receiving valve (48), a material receiving groove (49) and an anti-collision pad (491). The sieve plate (42) is connected to the baffle plate (41) at the front, back, left and right sides respectively; an electrically controlled material receiving valve (48) is installed on the top of the baffle plate (41); a material receiving groove (49) is installed on the edge of the electrically controlled material receiving valve (48); the material receiving groove (49) is configured as a hemispherical structure with an opening facing upward; the left and right sides of the baffle plate (41) are respectively connected to the rotating shaft (44) through a connecting frame (43); the lower side of the rotating shaft (44) is connected to a support rod (45); the bottom end of the support rod (45) is clamped in a slide groove (46) at the top of an electric telescopic rod (47); The material trough (5) is arranged between the electric telescopic rods (47), the highest position of the material trough (5) is higher than the horizontal position of the sieve plate (42) when it is stationary, the inner wall of the material trough (5) is arranged in an arc structure, and a discharge port (51) is arranged at the bottom of the material trough (5).

2. The sieving device for nickel-based alloy powder with a cleaning structure according to claim 1, characterized in that: The rear end of the screw inside the rolling inner liner (32) is connected to the motor output shaft of the driving mechanism (34), a blade (35) is arranged between the screw inside the rolling inner liner (32) and the inner wall of the rolling inner liner (32), a feed port (33) is arranged on the front surface of the rolling inner liner (32), and a discharge port (36) is opened at the bottom of the screening drum (3).

3. The sieving device for nickel-based alloy powder with a cleaning structure according to claim 1, characterized in that: The material blocking plate (41) forms a square trough body, and the capacity of the square trough body formed by the material blocking plate (41) is greater than the capacity of the rolling liner (32).

4. The sieving device for nickel-based alloy powder with a cleaning structure according to claim 1, characterized in that: The highest point of the receiving trough (49) is on the same horizontal plane as the center axis of the screening drum (3).

5. The sieving device for nickel-based alloy powder with a cleaning structure according to claim 1, characterized in that: An anti-collision pad (491) is installed on the top edge of the material receiving trough (49).