Fixed-point cleaning machine for infiltration line
By integrating spray and fixed-point cleaning devices into the cleaning machine, the problem that the existing cleaning machine cannot effectively clean the impregnating liquid in the product interlayer is solved, an efficient and automated dual cleaning effect is achieved, and the cleaning quality and efficiency are improved.
Patent Information
- Application Number
- CN202323479348.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2033-12-19
AI Technical Summary
Existing cleaning machines can only spray and clean the product surface and cannot effectively clean the impregnation liquid in the product interlayer, resulting in low operating efficiency and high cost.
A fixed-point cleaning machine is designed for use in the impregnation line including a spray device and a fixed-point cleaning device. Through the turning mechanism and the water supply pipe driven by the telescopic cylinder, double cleaning of the product surface and interlayer is achieved.
It improves the cleaning quality and efficiency and realizes fully automatic fixed-point cleaning. The efficiency is 50% higher than that of ordinary spray cleaning machines, and the cost of manual operation is reduced.
Smart Images

Figure CN222369765U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of impregnation lines, in particular to a fixed-point cleaning machine used for an impregnation line. Background Art
[0002] Aluminum alloy die-castings used in new energy vehicles have interlayers after internal casting. After the infiltration process, impregnation liquid will remain on the surface and in the interlayer, affecting the use of the product, and the product needs to be cleaned. The existing cleaning machines on the market only have a spray cleaning function to clean the surface of the product, but cannot clean the impregnation liquid in the interlayer of the product. Each part is cleaned manually at a fixed point, which results in the inability to improve operating efficiency and high costs. Utility Model Content
[0003] The purpose of the utility model is to provide a fixed-point cleaning machine for an impregnation line to solve the problem that the existing cleaning machines on the market in the prior art only have a spray cleaning function to clean the surface of the product, but cannot clean the impregnation liquid in the interlayer of the product. Manual fixed-point cleaning is used for each part, which results in the inability to improve operating efficiency and high costs.
[0004] Technical solution:
[0005] A fixed-point cleaning machine used in an impregnation line comprises a cleaning box and a water supply device arranged on the cleaning box, a spray device is arranged in the cleaning box, the spray device cleans a workpiece basket containing products placed in the cleaning box, a turning mechanism is arranged on the cleaning box, the turning mechanism is connected to the workpiece basket and drives the workpiece basket to rotate in the cleaning box, and also comprises a fixed-point cleaning device arranged on the cleaning box, the water supply device supplies water to the spray device and the fixed-point cleaning device;
[0006] The fixed-point cleaning device includes a driving component, a water supply component and a docking cleaning component, wherein the driving component is arranged on the cleaning machine box and connected to the water supply component, and the docking cleaning component is arranged on the workpiece basket, and the driving component drives the water supply component to connect with the docking cleaning component, so that the water supply component inputs the cleaning liquid into the docking cleaning component to complete the cleaning of the interlayer of the product;
[0007] The water supply component is arranged in the cleaning machine box and connected to the water supply device. The docking cleaning component includes a plurality of cleaning pipelines. One end of the plurality of cleaning pipelines is connected to the water supply component, and the other end corresponds to the interlayer position of the product.
[0008] In a further embodiment, the water delivery assembly includes a water supply pipe, the side wall of which is connected and fixed to the water delivery pipe, one end of the water supply pipe is connected to the driving assembly, and the other end corresponds to the docking cleaning assembly;
[0009] The water delivery pipe is a telescopic structure.
[0010] In a further embodiment, the driving assembly includes a telescopic cylinder, the telescopic cylinder is mounted on the side wall of the cleaning cabinet, and the telescopic end of the telescopic cylinder is connected and fixed to one end of the water supply pipe;
[0011] The telescopic length and telescopic range of the telescopic cylinder are matched with the telescopic length and telescopic range of the water supply pipe; after the telescopic cylinder is retracted, the water supply pipe is away from the docking port, thereby not affecting the 360° rotation of the workpiece basket.
[0012] In a further embodiment, the docking cleaning assembly includes a docking port and an internal pipe, wherein the docking port is fixed on the outer wall of the workpiece basket for the other end of the water supply pipe to be inserted, and the docking port is connected to the internal pipe, which is arranged in the workpiece basket and connected to a plurality of the cleaning pipelines; so that the cleaning liquid input by the water supply pipe can enter the corresponding position in the workpiece basket, thereby completing the fixed-point cleaning of the product interlayer.
[0013] In a further embodiment, the water supply device includes a water pump and a filter.
[0014] In a further embodiment, the cleaning box includes an upper box body and a lower box body, the lower box body stores cleaning liquid, the workpiece basket is located in the upper box body, and a box cover is provided on the top of the upper box body, and the box cover is used to open and close the upper box body.
[0015] The beneficial effects of the utility model are as follows: by arranging a fixed-point cleaning device in conjunction with a spray device in the cleaning machine box, the double cleaning mechanism can not only ensure the cleaning of the surface of the product, but also perform fixed-point cleaning of the inner layer of the product. Such a cleaning machine can not only improve the cleaning quality, but also improve the cleaning efficiency. At the same time, it also caters to the current concept of automated operation. Fixed-point cleaning is controlled by an automated program. When the cleaning machine is in an automatic control state, a water pump extracts cleaning liquid, and a spray mechanism performs a 360° rotation cleaning on the surface of the product. Then, through the fixed-point cleaning devices on both sides and the docking ports on the workpiece basket, each product interlayer is cleaned with water to ensure that the impregnation liquid in the interlayer is rinsed clean. Such a fully automatic fixed-point cleaning machine can perform all-round fixed-point cleaning of the product without human operation, and its efficiency can be increased by 50% compared with an ordinary spray cleaning machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 It is a side structural schematic diagram of the utility model.
[0018] Figure 3 It is a front sectional structural schematic diagram of the utility model.
[0019] Figure 4 It is a schematic diagram of the workpiece basket structure of the utility model.
[0020] Figure 5 It is a structural schematic diagram of the fixed-point cleaning device of the utility model in the cleaning state.
[0021] Figure 6 It is a structural schematic diagram of the spray device of the utility model in the cleaning state.
[0022] The accompanying drawings are marked as: cleaning chassis 1, box cover 11, workpiece basket 2, turning mechanism 3, spray device 4, fixed-point cleaning device 5, water supply device 6, water pump 61, filter 62, drive assembly 7, telescopic cylinder 71, water delivery assembly 8, water supply pipe 81, water delivery pipe 82, docking cleaning assembly 9, docking port 91, built-in pipe 92, cleaning pipeline 93. DETAILED DESCRIPTION
[0023] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.
[0024] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0025] Reference Figure 1-6, is a fixed-point cleaning machine used in an impregnation line disclosed in the utility model, comprising a cleaning box 1 and a water supply device 6 arranged on the cleaning box 1, a spray device 4 is arranged in the cleaning box 1, the spray device 4 cleans a workpiece basket 2 containing products placed in the cleaning box 1, a turning mechanism 3 is arranged on the cleaning box 1, the turning mechanism 3 is connected to the workpiece basket 2 and drives the workpiece basket 2 to rotate 360° in the cleaning box 1, and also includes a fixed-point cleaning device 5 arranged on the cleaning box 1, the water supply device 6 supplies water to the spray device 4 and the fixed-point cleaning device 5; the fixed-point cleaning device 5 It includes a driving component 7, a water supply component 8 and a docking cleaning component 9, wherein the driving component 7 is arranged on the cleaning chassis 1 and connected to the water supply component 8, and the docking cleaning component 9 is arranged on the workpiece basket 2. The driving component 7 drives the water supply component 8 to connect with the docking cleaning component 9, so that the water supply component 8 inputs the cleaning liquid into the docking cleaning component 9 to complete the cleaning of the interlayer of the product; the water supply component 8 is arranged in the cleaning chassis 1 and connected to the water supply device 6, and the docking cleaning component 9 includes a plurality of cleaning pipelines 93, one end of the plurality of cleaning pipelines 93 is connected to the water supply component 8, and the other end corresponds to the interlayer position of the product.
[0026] The water supply component 8 includes a water supply pipe 81, the side wall of which is connected and fixed to a water delivery pipe 82. One end of the water supply pipe 81 is connected to the driving component 7, and the other end corresponds to the docking cleaning component 9. The water delivery pipe 82 is a telescopic structure, and the water delivery pipe 82 is connected to the water supply device 6. The water supply device 6 delivers the cleaning liquid into the water supply pipe 81 through the water delivery pipe 82, and the water supply pipe 81 then sprays the cleaning liquid out through the docking cleaning component 9.
[0027] The driving assembly 7 includes a telescopic cylinder 71, which is installed on the side wall of the cleaning chassis 1. The telescopic end of the telescopic cylinder 71 is connected and fixed to one end of the water supply pipe 81, and the water supply pipe 81 and the telescopic end are closed, so that the cleaning liquid will not flow out from the connecting end; the telescopic length and telescopic range of the telescopic cylinder 71 are adapted to the telescopic length and telescopic range of the water pipe 82. The telescopic cylinder 71 extends to push the water supply pipe 81 closer to or away from the docking cleaning assembly 9. At this time, the water pipe 82 telescopes and cooperates with the displacement of the water supply pipe 81.
[0028] The docking cleaning assembly 9 includes a docking port 91 and a built-in pipe 92. The docking port 91 is fixed on the outer wall of the workpiece basket 2 for the other end of the water supply pipe 81 to be inserted. The docking port 91 is connected to the built-in pipe 92. The built-in pipe 92 is arranged in the workpiece basket 2 and is connected to a plurality of cleaning pipelines 93. When the water supply pipe 81 is inserted into the docking port 91, the water supply device 6 is turned on to input the cleaning liquid into the cleaning pipeline 93. The free end of the cleaning pipeline 93 is arranged on the workpiece basket 2 and corresponds to the interlayer position of the product, so that the interlayer can be cleaned and no residue can be ensured in the interlayer of the product.
[0029] The water supply device 6 includes a water pump 61 and a filter 62. The water pump 61 extracts the cleaning liquid, filters it through the filter 62, and then inputs it into the spray device 4 or the fixed-point cleaning device 5 according to the cleaning requirements. The liquid conveying components are connected by pipelines. The spray device 4 includes a spray pipe, which sprays the cleaning liquid onto the workpiece basket 2, and completes the surface cleaning of the product as the workpiece basket 2 rotates and flips.
[0030] The cleaning machine box 1 includes an upper box body and a lower box body, the lower box body stores cleaning liquid, the top of the upper box body is provided with a box cover 11, the box cover 11 is used to open and close the upper box body, the workpiece basket 2 is located in the upper box body, so that the workpiece basket 2 can be placed in the upper box body or taken out from the upper box body. A drain port is provided at the lower position of the upper box body, and a water pump 61 draws the cleaning liquid in the lower box body and inputs it into the upper box body. The upper and lower boxes are not connected.
[0031] The implementation principle of the utility model is as follows: the product to be cleaned is placed in the workpiece basket 2, and the interlayer position of the product corresponds to the cleaning pipeline 93, the workpiece basket 2 is placed in the upper box body and connected to the flip mechanism 3, the box cover 11 is closed, and the flip mechanism 3 is operated to drive the workpiece basket 2 to flip, at this time, the water supply device 6 inputs the cleaning liquid into the spray device 4, and the surface of the product is first cleaned 360°. After the surface cleaning is completed, the flip mechanism 3 drives the workpiece basket 2 to reset, and at this time, the position of the docking port 91 corresponds to the water supply pipe 81, and the telescopic cylinder 71 operates to drive the water supply pipe 81 to connect to the docking port 91, and the water supply device 6 then inputs the cleaning liquid into the built-in pipe 92 through the water supply pipe 81, and sprays it to the interlayer of the product through the cleaning pipeline 93 to complete the cleaning operation of the product interlayer.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
[0033] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings; however, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical scheme of the present invention, and these equivalent transformations all belong to the protection scope of the present invention.
Claims
1. A fixed-point cleaning machine for an impregnation line, comprising a cleaning box and a water supply device arranged on the cleaning box, a spray device is arranged in the cleaning box, the spray device cleans a workpiece basket containing products placed in the cleaning box, a turning mechanism is arranged on the cleaning box, the turning mechanism is connected to the workpiece basket and drives the workpiece basket to rotate in the cleaning box, characterized in that: It also includes a fixed-point cleaning device arranged on the cleaning machine box, and the water supply device supplies water to the spray device and the fixed-point cleaning device; The fixed-point cleaning device includes a driving component, a water supply component and a docking cleaning component, wherein the driving component is arranged on the cleaning machine box and connected to the water supply component, and the docking cleaning component is arranged on the workpiece basket, and the driving component drives the water supply component to connect with the docking cleaning component, so that the water supply component inputs the cleaning liquid into the docking cleaning component to complete the cleaning of the interlayer of the product; The water supply component is arranged in the cleaning machine box and connected to the water supply device. The docking cleaning component includes a plurality of cleaning pipelines. One end of the plurality of cleaning pipelines is connected to the water supply component, and the other end corresponds to the interlayer position of the product.
2. The fixed-point cleaning machine for an impregnation line according to claim 1, characterized in that: The water supply assembly includes a water supply pipe, the side wall of which is connected and fixed to the water delivery pipe, one end of the water supply pipe is connected to the driving assembly, and the other end corresponds to the docking cleaning assembly; The water delivery pipe is a telescopic structure.
3. The fixed-point cleaning machine for an impregnation line according to claim 2, characterized in that: The driving assembly includes a telescopic cylinder, which is mounted on the side wall of the cleaning machine box, and the telescopic end of the telescopic cylinder is connected and fixed to one end of the water supply pipe; The telescopic length and telescopic range of the telescopic cylinder are matched with the telescopic length and telescopic range of the water delivery pipe.
4. The fixed-point cleaning machine for an impregnation line according to claim 3, characterized in that: The docking cleaning assembly includes a docking port and an internal pipe. The docking port is fixed on the outer wall of the workpiece basket for the other end of the water supply pipe to be inserted into. The docking port is connected to the internal pipe. The internal pipe is arranged in the workpiece basket and connected to a plurality of the cleaning pipelines.
5. The fixed-point cleaning machine for an impregnation line according to claim 1, characterized in that: The water supply device comprises a water pump and a filter.
6. The fixed-point cleaning machine for an impregnation line according to claim 1, characterized in that: The cleaning machine box comprises an upper box body and a lower box body, the lower box body stores cleaning liquid, the workpiece basket is located in the upper box body, and a box cover is provided on the top of the upper box body, and the box cover is used to open and close the upper box body.