Double-clamping-hook full-automatic waste material removing production line

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By designing a double-hook fully-automatic waste removal production line and using automated equipment to automatically remove and reshape the double-hook burrs, the problem of low double-hook burr removal efficiency in the existing technology has been solved, and an efficient and automated production process has been achieved.

CN222371135UActive Publication Date: 2025-01-21DONGGUAN XINYE AUTOMATION TECH CO LTD

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Patent Information

Application Number: CN202420244102.7
Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner
Filing Date: 2024-02-01
Publication Date: 2025-01-21
Estimated Expiration: 2034-02-01

AI Technical Summary

Technical Problem

In the prior art, operators need to use a grinder to burr removal and polish each double hook separately, resulting in low processing efficiency and increased usage cost.

Method used

A fully automatic waste removal production line with double hooks is designed, including an operating table, detection and identification detector, hook shaping structure and robot unloading equipment. The double hooks are automatically transported by direct vibration loading parts, and the burr lifting and shaping mechanism is used. And the hook shaping structure performs automatic removal and shaping to realize automatic blanking.

Benefits of technology

It realizes the automation of waste removal and detection of double hooks, improves production efficiency and reduces usage costs.

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Abstract

The utility model belongs to the technical field of hardware fitting machining production lines, and particularly relates to a double-clamping-hook full-automatic waste removing production line which comprises an operation table, a detection and recognition detector is arranged on the outer surface of the operation table, and a first burr lifting and shaping mechanism is arranged on the outer surface of the operation table. And a second burr lifting and shaping structure is arranged on the outer surface of the operation table. According to the full-automatic waste removing production line for the double clamping hooks, the double clamping hooks are automatically conveyed to proper positions through the straight vibration feeding piece and then are automatically fed, and burrs on the surfaces of the double clamping hooks are removed through the first burr lifting and shaping mechanism and the second burr lifting and shaping mechanism in sequence; after the double hooks are shaped through the hook shaping structure, the double hooks are detected through the detection and recognition detector, codes are printed through the code printing piece, and automatic discharging is conducted through the mechanical arm discharging equipment, so that the production efficiency of the double hooks is improved, and the use cost is reduced.

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Description

Technical Field

[0001] The utility model belongs to the technical field of hardware accessories processing production lines, in particular to a double-hooking full-automatic waste rejection production line. Background Art

[0002] Burr removal is a technology widely used in various industrial fields, especially in mechanical processing, electronic manufacturing and other industries. The presence of burrs may have a negative impact on the quality and performance of products. Therefore, it is very important to remove burrs effectively. Grinding is a solution to remove burrs, which generally refers to a processing method that uses rough objects to change the physical properties of the material surface through friction.

[0003] After the double hooks are produced, there will be burrs on the surface of the double hooks, or the surface is uneven. The operator needs to use a grinder to remove the burrs and grind each double hook individually, which increases the cost of workers and reduces work efficiency. Utility Model Content

[0004] The utility model aims to provide a double-hook fully automatic waste removal production line, aiming to solve the technical problem in the prior art that workers use grinders to remove burrs and grind each double hook individually, which affects the processing efficiency.

[0005] To achieve the above-mentioned purpose, an embodiment of the utility model provides a double-hook fully automatic waste removal production line, including an operating table, a detection and identification detector, a hook shaping structure and a manipulator unloading device, the detection and identification detector is arranged on the outer surface of the operating table, the outer surface of the operating table is provided with a first burr lifting and shaping mechanism, the outer surface of the operating table is provided with a second burr lifting and shaping structure, and a straight vibration loading piece is arranged on one side of the operating table; the hook shaping structure is arranged on the outer surface of the operating table; the manipulator unloading device is arranged on the outer surface of the operating table, and the outer surface of the operating table is provided with a coding piece.

[0006] Preferably, a mounting frame is provided inside the direct vibration feeding piece, and a rotating rod is rotatably connected inside the mounting frame.

[0007] Preferably, a rotating block is threadedly connected to the surface of the rotating rod, and a limiting member is arranged inside the rotating rod.

[0008] Preferably, a fixing frame is provided on one side of the rotating block, and a positioning piece is fixedly mounted on one side of the fixing frame.

[0009] Preferably, a limiting groove is provided inside the fixing frame, and a limiting block is slidably connected inside the limiting groove.

[0010] Preferably, a positioning groove is provided inside the limit block, and a positioning plate is slidably connected inside the positioning groove.

[0011] Preferably, a fixing groove is provided inside the fixing frame, two fixing blocks are slidably connected inside the fixing groove, and a fixing spring is provided between the two fixing blocks and inside the fixing groove.

[0012] The above one or more technical solutions in the double-hook fully automatic waste removal production line provided by the embodiment of the utility model have at least one of the following technical effects: the direct vibration loading part automatically transports the double hooks to the appropriate position and then automatically loads the materials; after the burrs on the surface of the double hooks are removed in turn by the first burr lifting and shaping mechanism and the second burr lifting and shaping structure, after the double hooks are shaped by the hook shaping structure, after the double hooks are detected by the detection and identification detector, after the coding is performed by the coding part, the materials are automatically unloaded by the manipulator unloading equipment; compared with the technical problem in the prior art that the operator uses a grinder to remove burrs and grind each double hook separately, which affects the processing efficiency, the double-hook fully automatic waste removal production line provided by the embodiment of the utility model realizes the integrated production effect of double hook waste removal and detection, improves the production efficiency of the double hooks, and reduces the use cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0014] Figure 1 A schematic structural diagram of a first embodiment of a double-hooked fully automatic waste removal production line provided by the utility model;

[0015] Figure 2 A schematic structural diagram of a second embodiment of a double-hook fully automatic waste removal production line provided by the utility model;

[0016] Figure 3 for Figure 2 The structural schematic diagram of the limiting member shown;

[0017] Figure 4 for Figure 3 The structural schematic diagram of the fixing groove shown;

[0018] Figure 5 for Figure 4 An enlarged schematic diagram of part A is shown.

[0019] Among them, the reference numerals in the figure are:

[0020] 1—operating table 3—first burr lifting and shaping mechanism 2—detection and identification detector

[0021] 6—Direct vibration feeding piece 4—Second burr lifting and shaping structure 5—Hook shaping structure

[0022] 7—Robot unloading equipment 8—Code-printing parts 9—Mounting frame

[0023] 91 - rotating rod 92 - rotating block 93 - limiting member

[0024] 10—fixed frame 11—positioning piece 12—limiting groove

[0025] 121 limit block 122 - positioning groove 123 - positioning plate

[0026] 13—fixing groove 131—fixing block 132—fixing spring. DETAILED DESCRIPTION

[0027] The following describes the embodiments of the present invention in detail, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. Figures 1 to 5 The described embodiments are exemplary and are intended to be used to explain the embodiments of the present invention, but should not be construed as limiting the present invention.

[0028] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0030] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0031] First embodiment

[0032] Please refer to Figure 1 ,in, Figure 1 This is a schematic diagram of the structure of the first embodiment of the double-hook fully automatic waste removal production line provided by the utility model. The double-hook fully automatic waste removal production line includes:

[0033] Operation table 1;

[0034] A detection and identification detector 2, wherein the detection and identification detector 2 is arranged on the outer surface of the operating table 1, a first burr lifting and shaping mechanism 3 is arranged on the outer surface of the operating table 1, a second burr lifting and shaping structure 4 is arranged on the outer surface of the operating table 1, and a direct vibration feeding piece 6 is arranged on one side of the operating table 1;

[0035] A hook shaping structure 5, wherein the hook shaping structure 5 is arranged on the outer surface of the operating table 1;

[0036] A robot unloading device 7 is provided on the outer surface of the operating platform 1 , and a coding member 8 is provided on the outer surface of the operating platform 1 .

[0037] The working principle of the double-hooked fully automatic waste removal production line provided by the utility model is as follows:

[0038] When in use, the direct vibration loading piece 6 automatically transports the double hooks to the appropriate position and then automatically loads them. After the burrs on the surface of the double hooks are removed in turn by the first burr lifting and shaping mechanism 3 and the second burr lifting and shaping structure 4, after the double hooks are shaped by the hook shaping structure 5, after the position is identified by the detection and recognition detector 2, and after the coding is performed by the coding piece 8, the robot unloading device 7 automatically unloads the materials.

[0039] Compared with the related art, the double-hooked fully automatic waste removal production line provided by the utility model has the following beneficial effects:

[0040] The utility model provides a fully automatic waste removal production line with double hooks, which automatically loads the double hooks after they are automatically transported to a suitable position by a direct vibration feeding piece 6, removes burrs on the surface of the double hooks in turn by a first burr lifting and shaping mechanism 3 and a second burr lifting and shaping structure 4, shapes the double hooks by a hook shaping structure 5, detects the double hooks by a detection and identification detector 2, and codes the double hooks by a coding piece 8, and then automatically unloads the double hooks by a manipulator unloading device 7, thereby achieving an integrated production effect of waste removal and detection of the double hooks, improving the production efficiency of the double hooks and reducing the use cost.

[0041] Second embodiment

[0042] Please refer to Figure 2 , Figure 3 , Figure 4 and Figure 5 Based on the double-hook fully automatic waste rejection production line provided in the first embodiment of the present application, the second embodiment of the present application proposes another double-hook fully automatic waste rejection production line. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0043] Specifically, the difference of the double-hook fully automatic waste removal production line provided in the second embodiment of the present application is that, in the double-hook fully automatic waste removal production line, a mounting frame 9 is provided inside the direct vibration feeding piece 6, and a rotating rod 91 is rotatably connected inside the mounting frame 9.

[0044] A rotating block 92 is threadedly connected to the surface of the rotating rod 91 , and a limiting member 93 is disposed inside the rotating rod 91 .

[0045] The rotating rod 91 is a threaded rod, and the rotating block 92 is a threaded block matched with the rotating rod 91 , which is used to drive the rotating block 92 to move to one side on the surface of the rotating rod 91 when the rotating rod 91 rotates to one side.

[0046] A rectangular groove is provided inside the mounting frame 9, and the rotating block 92 is a rectangular block adapted to the rectangular groove. One end of the rotating rod 91 is rotatably connected to one side of the inner wall of the rectangular groove through a rotating shaft.

[0047] The limiting member 93 includes a limiting hole, and the inner thread of the limiting hole is connected to the limiting pin.

[0048] The limit pin is a bolt, and one end of the rotating rod 91 is fixedly connected to a rotating handle for facilitating the rotation of the rotating rod 91. A limit hole compatible with the limit pin is opened inside the rotating handle, which is used to move the limit pin to one side inside the limit hole when the limit pin is rotated to one side, so that one end of the limit pin contacts or separates from the surface of the mounting frame 9. When one end of the limit pin is separated from the surface of the mounting frame 9, the rotating handle can be rotated to one side. When one end of the limit pin contacts the surface of the mounting frame 9, the rotating handle is limited.

[0049] Two mounting holes are provided inside the mounting frame 9 for mounting the mounting frame 9 on the straight vibration feeding piece 6 with bolts.

[0050] A fixing frame 10 is disposed on one side of the rotating block 92 , and a positioning member 11 is fixedly mounted on one side of the fixing frame 10 .

[0051] The positioning member 11 is a camera probe, which is used to position the double hooks on the direct vibration feeding member 6 .

[0052] The fixing frame 10 has a limiting groove 12 formed inside, and the limiting groove 12 is slidably connected to a limiting block 121 inside.

[0053] A positioning groove 122 is defined inside the limiting block 121 , and a positioning plate 123 is slidably connected inside the positioning groove 122 .

[0054] Two limiting grooves 12 are formed inside the fixing frame 10 . The insides of the two limiting grooves 12 are both slidably connected to limiting blocks 121 . The tops of the two limiting blocks 121 are both fixedly connected to the bottom of the rotating block 92 .

[0055] A fixing slot 13 is defined inside the fixing frame 10 . Two fixing blocks 131 are slidably connected inside the fixing slot 13 . A fixing spring 132 is disposed between the two fixing blocks 131 and inside the fixing slot 13 .

[0056] One side of the two fixing blocks 131 is fixedly connected with a positioning plate 123 , and the interior of the two limiting blocks 121 is provided with a positioning groove 122 for fixing the fixing frame 10 and the rotating block 92 after the two positioning plates 123 enter the interior of the two positioning grooves 122 .

[0057] The working principle of the double-hooked fully automatic waste removal production line provided by the utility model is as follows:

[0058] During use, when the position of the positioning member 11 needs to be adjusted, the limiting member 93 is loosened and the rotating rod 91 is rotated to one side to drive the rotating block 92 to move to one side on the surface of the rotating rod 91. When the rotating block 92 moves to one side, it drives the fixing frame 10 connected to the positioning member 11 to move to one side to a suitable position, and then the limiting member 93 is reset.

[0059] When the positioning piece 11 needs to be disassembled, the two fixing blocks 131 are moved toward the middle, thereby squeezing the fixing spring 132 while moving toward the middle inside the fixing groove 13. When the two fixing blocks 131 move toward the middle, they drive the two positioning plates 123 to move to one side and separate from the two positioning grooves 122 respectively. Then, the fixing frame 10 is moved downward to drive the two limiting grooves 12 to move downward on the surfaces of the two limiting blocks 121 and separate respectively. Then, the fixing frame 10 is disassembled, thereby disassembling the positioning piece 11.

[0060] When installing the positioning member 11, after the fixing frame 10 drives the two limit grooves 12 to be inserted into the surfaces of the two limit blocks 121, after the two fixing blocks 131 are loosened, the fixing springs 132 push the two fixing blocks 131 to move to both sides respectively and drive the two positioning plates 123 to enter the interior of the two positioning grooves 122, and then fix the fixing frame 10 and the rotating block 92.

[0061] The utility model provides a double-hook fully automatic waste removal production line, which is configured to facilitate installation and disassembly of the positioning member 11 by moving the two fixing blocks 131 to one side to drive the two positioning plates 123 to separate from the two positioning grooves 122, and then moving the fixing frame 10 downward to drive the two limiting grooves 12 to separate from the two limiting blocks 121, so as to facilitate later maintenance or replacement.

[0062] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A double-hook fully automatic waste removal production line, characterized in that: include: Operation table; A detection and identification detector, the detection and identification detector is arranged on the outer surface of the operating table, the outer surface of the operating table is provided with a first burr lifting and shaping mechanism, the outer surface of the operating table is provided with a second burr lifting and shaping structure, and a straight vibration feeding piece is provided on one side of the operating table; A hook shaping structure, wherein the hook shaping structure is arranged on the outer surface of the operating table; A robot unloading device is provided on the outer surface of the operating table, and a coding part is provided on the outer surface of the operating table.

2. The double-hook fully automatic waste removal production line according to claim 1 is characterized by: A mounting frame is arranged inside the direct vibration feeding piece, and a rotating rod is rotatably connected inside the mounting frame.

3. The double-hook fully automatic waste removal production line according to claim 2 is characterized by: A rotating block is threadedly connected to the surface of the rotating rod, and a limiting member is arranged inside the rotating rod.

4. The double-hook fully automatic waste removal production line according to claim 3 is characterized by: A fixing frame is arranged on one side of the rotating block, and a positioning piece is fixedly installed on one side of the fixing frame.

5. The double-hook fully automatic waste removal production line according to claim 4 is characterized by: A limiting groove is provided inside the fixing frame, and a limiting block is slidably connected inside the limiting groove.

6. The double-hook fully automatic waste removal production line according to claim 5 is characterized by: A positioning groove is provided inside the limit block, and a positioning plate is slidably connected inside the positioning groove.

7. The double-hook fully automatic waste removal production line according to claim 5 is characterized by: A fixing groove is provided inside the fixing frame, two fixing blocks are slidably connected inside the fixing groove, and a fixing spring is provided between the two fixing blocks and inside the fixing groove.