Efficient raw material skin cleaning device for collagen peptide production
By designing an efficient cleaning device that includes an ultrasonic cleaning component and a tumbling cleaning cylinder, the problem of low cleaning efficiency of raw leather and difficulty in ensuring the cleaning effect is solved, achieving a more efficient and thorough cleaning effect, and improving the quality of collagen extraction. and efficiency.
Patent Information
- Application Number
- CN202421218177.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During the production process of existing collagen peptides, the cleaning efficiency of the raw material skin is low, it is difficult to ensure the cleaning effect, and it is easy to remain dirt and impurities.
An efficient cleaning device including a cleaning pool, ultrasonic cleaning components and cleaning cylinder is designed. The ultrasonic cleaning component vibrates the microbubbles in the cleaning fluid to increase the cleaning ability of the cleaning fluid; the cleaning cylinder rotates to cause the raw material skin to tumble and fully contact the cleaning fluid to avoid dead corners.
It improves the cleaning efficiency of raw leather, ensures the comprehensiveness and thoroughness of the cleaning effect, reduces the residue of dirt and impurities, and improves the quality and efficiency of collagen extraction.
Smart Images
Figure CN222374673U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of collagen peptide production, and in particular to a highly efficient cleaning device for raw material skins used in collagen peptide production. Background Art
[0002] Collagen peptides are a type of product with a relative molecular mass of less than 10,000 Da, which is produced by extraction, hydrolysis and refining of fresh tissues rich in collagen (including skin, bones, tendons, tendons, scales, etc.). The steps of extracting collagen from animal skins mainly include: washing the animal skins with water, dehairing, draining, blending, washing, defatting, washing, removing impurities and proteins, and extracting collagen.
[0003] Among them, in the production process of collagen peptides, the cleaning of raw skin is a key step, which directly affects the quality and efficiency of subsequent collagen extraction. At present, the commonly used cleaning method is mostly a single cleaning tank with a simple stirring device, which is not only inefficient, but also difficult to ensure the cleaning effect, and it is easy to leave dirt and impurities. Utility Model Content
[0004] In order to improve the cleaning ability of raw leather, the present application provides a high-efficiency cleaning device for raw leather used in collagen peptide production.
[0005] The high-efficiency cleaning device for raw material skin used in collagen peptide production provided in this application adopts the following technical solution:
[0006] High-efficiency cleaning device for raw leather used in collagen peptide production, including:
[0007] cleaning pool;
[0008] The ultrasonic cleaning component comprises an ultrasonic generator, a transducer and a controller fixedly arranged on the cleaning tank; the ultrasonic generator, the transducer and the controller are electrically connected;
[0009] The cleaning cylinder is used for containing raw material skins and is rotatably arranged in the cleaning pool. The cleaning cylinder is evenly distributed with through holes.
[0010] By adopting the above technical solution, the raw leather is placed in the cleaning cylinder, and the cleaning cylinder is rotated to make the raw leather roll in the cleaning cylinder, so that the raw leather can contact the cleaning liquid in the cleaning pool more comprehensively, avoiding the raw leather from piling up together to form dead corners. At the same time, the sound energy of the ultrasonic generator is converted into mechanical vibration through the transducer, and the ultrasonic wave is radiated to the cleaning liquid in the pool through the wall of the cleaning pool. Due to the radiation of the ultrasonic wave, the microbubbles in the liquid in the pool can keep vibrating under the action of the sound wave, thereby achieving the cleaning of the raw leather.
[0011] Optionally, a heating wire is fixedly provided on the cleaning pool, a temperature sensor is fixedly provided in the cleaning pool, and the heating wire, the temperature sensor and the controller are electrically connected.
[0012] By adopting the above technical solution, the temperature of the liquid in the cleaning tank is detected by a temperature sensor, and the heating wire is controlled by a controller, so that the liquid in the cleaning tank is kept at a suitable temperature, the cavitation effect is better, and the cleaning ability of the raw leather is improved.
[0013] Optionally, a flip protrusion is fixedly provided on the inner wall of the cleaning cylinder.
[0014] By adopting the above technical solution, when the cleaning cylinder rotates, the turning protrusion can drive the raw material leather, thereby realizing the turning of the raw material leather.
[0015] Optionally, a material opening is provided on the cleaning cylinder, a sealing plate is hingedly connected to the cleaning cylinder at the material opening, and a locking component fixed to the cleaning cylinder is provided on the sealing plate.
[0016] By adopting the above technical solution, the raw material skin can be put in and taken out through the material opening. The sealing plate can be fixed by the locking component to prevent the raw material skin from falling out of the cleaning cylinder.
[0017] Optionally, the locking assembly includes a sleeve fixedly arranged on the sealing plate, a locking column slidably arranged in the sleeve, an insert tube fixedly arranged on the cleaning cylinder, and an elastic member for pushing the locking column to extend out of the sleeve; when the sealing plate closes the material port, the locking column is inserted into the insert tube.
[0018] By adopting the above technical solution, when the sealing plate is rotated to close the material opening, the locking column is extended from the sleeve under the action of the elastic member and inserted into the insertion tube, thereby fixing the sealing plate and preventing the raw material skin from falling out of the cleaning cylinder. When the sealing plate needs to be opened, the locking column is retracted into the sleeve to unlock the sealing plate.
[0019] Optionally, the elastic member is a spring, and two ends of the spring are respectively fixed to the sleeve and the locking column.
[0020] By adopting the above technical solution, the spring can provide elastic force to the lock column, so that the lock column extends out of the sleeve.
[0021] Optionally, brackets are rotatably provided on both sides of the cleaning cylinder, a first hydraulic cylinder is fixedly provided on one side of the cleaning pool, and a second hydraulic cylinder is hingedly provided on the other side, and piston rods of the first hydraulic cylinder and the second hydraulic cylinder are both hingedly provided with the brackets.
[0022] By adopting the above technical solution, when cleaning is completed, the piston rods of the first hydraulic cylinder and the second hydraulic cylinder extend simultaneously, so that the cleaning cylinder is lifted out of the cleaning tank, and then the piston rod of the second hydraulic cylinder continues to extend, so that the cleaning cylinder is tilted, and the sealing plate is opened to discharge the raw material skin.
[0023] Optionally, a motor is fixedly mounted on the bracket, and an output end of the motor is connected to the cleaning cylinder.
[0024] By adopting the above technical solution, the motor can drive the cleaning cylinder to rotate, so that the cleaning cylinder drives the raw material skin to turn over.
[0025] Optionally, a water inlet pipe is fixedly provided on the cleaning pool, nozzles with water outlets facing the cleaning cylinder are evenly distributed on the water inlet pipe, a drain pipe is fixedly provided on the cleaning pool, a solenoid valve is fixedly provided on the drain pipe, and the solenoid valve is electrically connected to the controller.
[0026] By adopting the above technical scheme, after the raw leather is cleaned, the cleaning liquid is released by opening the solenoid valve, and then clean water is sprayed through the nozzle to rinse the raw leather, thereby reducing the residual cleaning liquid on the raw leather and ensuring the cleanliness of the raw leather.
[0027] In summary, the present application includes at least one of the following beneficial technical effects:
[0028] 1. Put the raw leather in the cleaning cylinder, and turn the cleaning cylinder to make the raw leather roll in the cleaning cylinder, so that the raw leather can contact the cleaning liquid in the cleaning tank more comprehensively, avoiding the raw leather piling up together to form dead corners. At the same time, the sound energy of the ultrasonic generator is converted into mechanical vibration through the transducer, and the ultrasonic wave is radiated to the cleaning liquid in the tank through the cleaning tank wall. Due to the radiation of the ultrasonic wave, the microbubbles in the liquid in the tank can keep vibrating under the action of the sound wave, thereby achieving the cleaning of the raw leather.
[0029] 2. After the raw leather is cleaned, the cleaning liquid is released by opening the solenoid valve, and then clean water is sprayed through the nozzle to rinse the raw leather, so as to reduce the residual cleaning liquid on the raw leather and ensure the cleanliness of the raw leather. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0031] Figure 2 It is a cross-sectional view of an embodiment of the present application.
[0032] Figure 3 It is a cross-sectional view from another angle of an embodiment of the present application.
[0033] Figure 4 yes Figure 1A partial enlarged schematic diagram of part A.
[0034] Figure numerals: 1. cleaning tank; 21. ultrasonic generator; 22. transducer; 23. controller; 24. heating wire; 25. temperature sensor; 3. cleaning cylinder; 31. flip protrusion; 32. sealing plate; 41. sleeve; 42. locking column; 43. insert tube; 44. spring; 51. bracket; 521. first hydraulic cylinder; 522. second hydraulic cylinder; 53. motor; 61. water inlet pipe; 62. nozzle; 63. drain pipe; 64. solenoid valve. DETAILED DESCRIPTION
[0035] The technical solution in this application is further described in detail below in conjunction with the accompanying drawings.
[0036] The present application discloses an efficient cleaning device for raw material skin used in collagen peptide production. Figure 1 The efficient cleaning device for raw leather used in collagen peptide production includes a cleaning tank 1, an ultrasonic cleaning component and a cleaning cylinder 3.
[0037] Please refer to Figure 2 The cleaning tank 1 is the basic part of the whole cleaning device, which is used to contain the cleaning liquid and the cleaning cylinder 3. The structure of the cleaning tank 1 can be designed according to actual needs so as to better adapt to the spatial layout of the production site. The ultrasonic cleaning component includes an ultrasonic generator 21, a transducer 22 and a controller 23 fixedly arranged on the cleaning tank 1. The ultrasonic generator 21 is used to generate ultrasonic signals, and the transducer 22 converts the ultrasonic signals into mechanical vibrations, thereby producing a strong ultrasonic cleaning effect. The controller 23 is used to control the working state of the ultrasonic generator 21 and the transducer 22 to realize the automation of the cleaning process. The ultrasonic generator 21, the transducer 22 and the controller 23 are electrically connected to transmit data and control signals. The cleaning cylinder 3 is used to hold the raw leather and is rotatably arranged in the cleaning tank 1. The cleaning cylinder 3 is evenly distributed with through holes, and the through holes allow the cleaning liquid in the cleaning tank 1 to pass freely, thereby ensuring that all parts of the raw leather can be evenly contacted with the cleaning liquid.
[0038] Please refer to Figure 2 In order to improve the cleaning effect, a flip protrusion 31 is fixedly provided on the inner wall of the cleaning cylinder 3. When the cleaning cylinder 3 rotates, the flip protrusion 31 can exert a certain stirring effect on the raw leather, causing it to flip and move continuously. In this way, each surface of the raw leather can be more fully exposed to the cleaning liquid, thereby improving the thoroughness and uniformity of the cleaning. At the same time, when the cleaning cylinder 3 rotates, the flip protrusion 31 can generate friction and impact force on the raw leather, thereby more effectively removing dirt and impurities on its surface.
[0039] For further information, please refer to Figure 2A heating wire 24 is fixedly provided on the cleaning tank 1 for heating the cleaning liquid. At the same time, a temperature sensor 25 is fixedly provided in the cleaning tank 1 for real-time monitoring of the temperature of the cleaning liquid. The heating wire 24, the temperature sensor 25 and the controller 23 are electrically connected, so that the controller 23 can control the heating power of the heating wire 24 in real time according to the temperature information fed back by the temperature sensor 25, thereby ensuring that the temperature of the cleaning liquid is stable within a set range, making the cavitation effect better and improving the cleaning ability of the raw material skin.
[0040] For further information, please refer to Figure 1 , Figure 2 and Figure 3 A water inlet pipe 61 is fixedly provided on the cleaning pool 1. The water inlet pipe 61 is connected to an external water supply device, and nozzles 62 with water outlets facing the cleaning barrel 3 are evenly distributed on the water inlet pipe 61. Through the nozzles 62, clean water can be evenly sprayed onto the raw leather in the cleaning barrel 3, so that the raw leather is rinsed, and the residual cleaning liquid and dirt on the raw leather are washed away, thereby enhancing the cleaning effect. At the same time, a drain pipe 63 is fixedly provided on the cleaning pool 1, which is used to discharge waste water after cleaning. A solenoid valve 64 is fixedly provided on the drain pipe 63, and the solenoid valve 64 is electrically connected to the controller 23. The switch of the solenoid valve 64 can be controlled by the controller 23, thereby realizing automatic discharge of waste water.
[0041] In addition, please refer to Figure 1 and Figure 4 In order to facilitate the input and removal of raw skins, a material port is provided on the cleaning cylinder 3, and a sealing plate 32 is hinged at the material port of the cleaning cylinder 3. A locking assembly for fixed connection with the cleaning cylinder 3 is provided on the sealing plate 32 to ensure that the material port is always in a closed state during the cleaning process to prevent the raw skins from falling out. Specifically, the locking assembly includes a sleeve 41 fixedly provided on the sealing plate 32, a locking column 42 slidably provided in the sleeve 41, a plug 43 fixedly provided on the cleaning cylinder 3, and an elastic member for pushing the locking column 42 out of the sleeve 41. When the sealing plate 32 closes the material port, the locking column 42 is automatically inserted into the plug 43 under the action of the elastic member, thereby realizing the locking of the sealing plate 32 and the cleaning cylinder 3. When the sealing plate 32 needs to be opened, the locking column 42 only needs to be manually pulled out of the plug 43.
[0042] Please refer to Figure 4 The elastic member is a spring 44, and the two ends of the spring 44 are respectively fixedly connected to the sleeve 41 and the lock column 42. It should be understood that the elastic member can also be replaced by other elastic elements to replace the spring 44, as long as it can meet the requirement of pushing the lock column 42 out of the sleeve 41.
[0043] Please refer to Figure 1 and Figure 2, brackets 51 are rotatably arranged on both sides of the cleaning cylinder 3, which are used to support the cleaning cylinder 3 and enable it to rotate stably in the cleaning tank 1. A first hydraulic cylinder 521 is fixedly arranged on one side of the cleaning tank 1, and a second hydraulic cylinder 522 is hingedly arranged on the other side of the cleaning tank 1. Among them, the first hydraulic cylinder 521 and the material port are located on the same side of the cleaning cylinder 3. The piston rods of the first hydraulic cylinder 521 and the second hydraulic cylinder 522 are both hinged to the bracket 51, so that the cleaning cylinder 3 on the bracket 51 is driven to move by telescopic piston rods. When the raw material skin is cleaned, the piston rods of the first hydraulic cylinder 521 and the second hydraulic cylinder 522 extend to lift the cleaning cylinder 3 out of the cleaning tank 1. Then, the piston rod of the second hydraulic cylinder 522 continues to extend, so that the cleaning cylinder 3 is tilted, so that after the sealing plate 32 is opened, the raw material skin can be discharged from the material port.
[0044] Please refer to Figure 1 and Figure 2 A motor 53 is fixedly arranged on the bracket 51, and the output shaft of the motor 53 is fixedly connected to the cleaning cylinder 3. By starting the motor 53, the cleaning cylinder 3 can be driven to rotate, thereby realizing the turning of the raw leather. The motor 53 is electrically connected to the controller 23, and the speed of the motor 53 can be adjusted by the controller 23 to adapt to different cleaning requirements and raw leather characteristics.
[0045] The implementation principle of the embodiment of the present application is as follows: inject an appropriate amount of cleaning liquid into the cleaning pool 1, and start the heating wire 24 to preheat the cleaning liquid to a set temperature range. Open the sealing plate 32 of the cleaning cylinder 3, put the raw material skin to be cleaned into the cleaning cylinder 3, and then close the sealing plate 32 and lock it.
[0046] The motor 53 is started to drive the cleaning cylinder 3 to rotate in the cleaning tank 1. At the same time, the ultrasonic generator 21 and the transducer 22 are turned on to efficiently clean the raw leather. During the cleaning process, the speed of the motor 53 and the power of the ultrasonic wave can be adjusted as needed to achieve the best cleaning effect.
[0047] During the cleaning process, the temperature of the cleaning liquid is monitored in real time by the temperature sensor 25. When the temperature is lower than the set value, the controller 23 automatically starts the heating wire 24 to heat the cleaning liquid, ensuring that the cleaning liquid is always kept within the optimal temperature range.
[0048] When the cleaning is completed, the ultrasonic generator 21, the transducer 22, the heating wire 24 and the motor 53 are turned off. At the same time, the solenoid valve 64 on the drain pipe 63 is opened to discharge the used cleaning liquid. The nozzle 62 sprays clean water into the cleaning cylinder 3 to rinse the raw leather. After rinsing, the piston rods of the first hydraulic cylinder 521 and the second hydraulic cylinder 522 extend to lift the cleaning cylinder 3 out of the cleaning tank 1. Then, the piston rod of the second hydraulic cylinder 522 continues to extend, so that the cleaning cylinder 3 is tilted, the sealing plate 32 is opened, and the cleaned raw leather is taken out of the cleaning cylinder 3.
[0049] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An efficient cleaning device for raw leather used in collagen peptide production, characterized in that: include: Cleaning pool (1); An ultrasonic cleaning component comprises an ultrasonic generator (21), a transducer (22) and a controller (23) fixedly arranged on a cleaning tank (1); the ultrasonic generator (21), the transducer (22) and the controller (23) are electrically connected; The cleaning cylinder (3) is used to hold the raw material skin and is rotatably arranged in the cleaning pool (1). The cleaning cylinder (3) is evenly distributed with through holes.
2. The high-efficiency cleaning device for raw material skin for collagen peptide production according to claim 1, characterized in that: A heating wire (24) is fixedly arranged on the cleaning pool (1), and a temperature sensor (25) is fixedly arranged inside the cleaning pool (1); the heating wire (24), the temperature sensor (25) and the controller (23) are electrically connected.
3. The high-efficiency cleaning device for raw material skin for collagen peptide production according to claim 1, characterized in that: A flip protrusion (31) is fixedly provided on the inner wall of the cleaning cylinder (3).
4. The high-efficiency cleaning device for raw material skin for collagen peptide production according to claim 1, characterized in that: The cleaning cylinder (3) is provided with a material opening, a sealing plate (32) is hingedly connected to the cleaning cylinder (3) at the material opening, and a locking component fixed to the cleaning cylinder (3) is provided on the sealing plate (32).
5. The high-efficiency cleaning device for raw material skins used in collagen peptide production according to claim 4, characterized in that: The locking assembly comprises a sleeve (41) fixedly arranged on the sealing plate (32), a locking column (42) slidably arranged in the sleeve (41), an insertion tube (43) fixedly arranged on the cleaning cylinder (3), and an elastic member used to push the locking column (42) to extend out of the sleeve (41); when the sealing plate (32) closes the material opening, the locking column (42) is inserted into the insertion tube (43).
6. The high-efficiency cleaning device for raw material skin for collagen peptide production according to claim 5, characterized in that: The elastic member is a spring (44), and two ends of the spring (44) are respectively fixed to the sleeve (41) and the locking column (42).
7. The high-efficiency cleaning device for raw material skin for collagen peptide production according to claim 1, characterized in that: Brackets (51) are rotatably provided on both sides of the cleaning cylinder (3); a first hydraulic cylinder (521) is fixedly provided on one side of the cleaning pool (1) and a second hydraulic cylinder (522) is hingedly provided on the other side; piston rods of the first hydraulic cylinder (521) and the second hydraulic cylinder (522) are both hingedly connected to the brackets (51).
8. The high-efficiency cleaning device for raw material skins used in collagen peptide production according to claim 7, characterized in that: A motor (53) is fixedly mounted on the bracket (51), and an output end of the motor (53) is connected to the cleaning cylinder (3).
9. The high-efficiency cleaning device for raw material skin for collagen peptide production according to claim 1, characterized in that: A water inlet pipe (61) is fixedly arranged on the cleaning pool (1), and nozzles (62) with water outlets facing the cleaning cylinder (3) are evenly distributed on the water inlet pipe (61). A drainage pipe (63) is fixedly arranged on the cleaning pool (1), and a solenoid valve (64) is fixedly arranged on the drainage pipe (63), and the solenoid valve (64) is electrically connected to the controller (23).