High-strength anti-fracture gasket

By designing a locking mechanism and a reinforcement mechanism on the washer, the problem of the washer being prone to breakage and displacement during bolt installation is solved, achieving high strength and anti-loosening effects.

CN222376960UActive Publication Date: 2025-01-21HEBEI DELONG FASTENER MFG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421137866.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-21
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing washer is easily deformed or broken due to excessive force during the bolt installation process, and is easily offset relative to the bolt position, affecting the installation and connection effect.

Method used

A high-strength anti-breakage washer is designed by setting a locking mechanism and a reinforcement mechanism between the upper and lower washers. The locking mechanism includes a mounting groove, a fixed ring, a spring and a locking sleeve. The reinforcement mechanism includes a reinforcement layer. And fiber mesh, zinc steel alloy layer and hot-dip galvanized layer, wedge-shaped tooth surface and radial tooth surface structure ensure that the gasket does not shift during the tightening process and improves strength.

Benefits of technology

It effectively prevents the gasket from breaking and shifting during the tightening process, ensures the stability and strength of the installation connection, and improves the anti-loosening performance of the gasket.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222376960U_ABST
    Figure CN222376960U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-strength anti-fracture gasket, which comprises an upper gasket and a lower gasket, the upper gasket and the lower gasket are connected through a locking mechanism, reinforcing mechanisms are respectively arranged in the upper gasket and the lower gasket, each locking mechanism comprises a mounting groove, a fixing ring, a plurality of reeds and a locking sleeve, and each reinforcing mechanism comprises a reinforcing layer and a fiber net. The utility model has the beneficial effects that the upper gasket and the lower gasket are connected through the locking mechanism, in the screwing process, the wedge-shaped tooth surface I is meshed and locked with the wedge-shaped tooth surface II firstly, and meanwhile, the locking sleeve extrudes the plurality of reeds to clamp the bolt, so that the displacement phenomenon of the gasket is prevented, and the service life of the gasket is prolonged. The group of radial tooth surfaces are respectively stressed and embedded into a fixing piece and a bolt cap, the anti-loosening purpose is achieved, the reinforcing layer is matched with the fiber net to improve the strength of the gasket, and the gasket is prevented from being broken.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of washers, in particular to a high-strength anti-fracture washer. Background Art

[0002] Washers are parts placed between the connected parts and nuts. They are generally flat metal rings used to protect the surface of the connected parts from being scratched by the nuts and to disperse the pressure of the nuts on the connected parts. Washers are divided into: flat washers-grade C, large washers-grade A and C, extra large washers-grade C, small washers-grade A, flat washers-grade A, flat washers-chamfered-grade A, high-strength washers for steel structures, spherical washers, conical washers, etc.

[0003] Excessive force during bolt installation may squeeze the gasket, causing deformation or even breakage. The existing patent application number is CN 202223600247.6, which discloses an anti-fracture gasket. The inner reinforcement ring and ribs together form a mesh structure to support the lower gasket and the upper gasket to improve the strength of the overall gasket. However, during use, the gasket is prone to shift relative to the bolt position, affecting the installation and connection effect.

[0004] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Utility Model Content

[0005] In view of the above defects, the utility model provides a high-strength anti-fracture gasket to solve the problems of anti-fracture and anti-loosening of the gasket.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A high-strength anti-fracture gasket comprises an upper gasket and a lower gasket, wherein the upper gasket and the lower gasket are connected by a locking mechanism, and reinforcement mechanisms are respectively provided in the upper gasket and the lower gasket;

[0008] The locking mechanism includes an installation groove, a fixed ring, a plurality of spring leaves and a locking sleeve. The installation groove is opened in the lower gasket, the fixed ring is installed in the installation groove, the plurality of spring leaves are evenly installed on the fixed ring, the locking sleeve is installed at the bottom of the upper gasket and movably inserted in the lower gasket.

[0009] Furthermore, the reinforcement mechanism includes a reinforcement layer and a fiber mesh, wherein the reinforcement layer is respectively arranged on the upper surface of the upper gasket and the lower surface of the lower gasket, and the fiber mesh is installed in the reinforcement layer.

[0010] Furthermore, the reinforcement layer includes a zinc-steel alloy layer and a hot-dip galvanized layer.

[0011] Furthermore, the upper ends of the plurality of spring leaves are respectively provided with outer conical surfaces, and the inner bottom of the locking sleeve is provided with corresponding inner conical surfaces.

[0012] Furthermore, a wedge-shaped tooth surface 1 is formed on the lower surface of the upper washer, and a wedge-shaped tooth surface 2 meshing with the wedge-shaped tooth surface 1 is formed on the upper surface of the lower washer.

[0013] Furthermore, the upper surface of the upper washer and the lower surface of the lower washer are respectively provided with radial tooth surfaces, and the serration density of the wedge-shaped tooth surface 1 and the wedge-shaped tooth surface 2 is less than the serration density of the radial tooth surface.

[0014] The utility model provides a high-strength anti-fracture gasket, which has the following beneficial effects: the upper gasket and the lower gasket are connected by a locking mechanism, and during the tightening process, the wedge-shaped tooth surface one is first meshed and locked with the wedge-shaped tooth surface two, and at the same time, the locking sleeve squeezes a plurality of spring leaves to clamp the bolt, thereby preventing the gasket from displacement, and a group of radial tooth surfaces are respectively embedded in the fixing part and the bolt cap under force to prevent loosening, and the reinforcement layer cooperates with the fiber mesh to improve the strength of the gasket and prevent the gasket from breaking. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of a high-strength anti-fracture gasket described in the utility model.

[0016] Figure 2 This is a cross-sectional view of the upper gasket and the lower gasket of the utility model.

[0017] Figure 3 It is a schematic diagram of the fixed ring described in the utility model.

[0018] Figure 4 It is a schematic diagram of the wedge-shaped tooth surface of the utility model.

[0019] Figure 5 This is a schematic diagram of the radial tooth surface of the utility model.

[0020] In the figure: 1. upper washer; 2. lower washer; 3. mounting groove; 4. fixing ring; 5. spring leaf; 6. locking sleeve; 7. reinforcement layer; 8. fiber mesh; 9. outer cone surface; 10. inner cone surface; 11. wedge-shaped tooth surface one; 12. wedge-shaped tooth surface two; 13. radial tooth surface. DETAILED DESCRIPTION

[0021] The utility model is described in detail below in conjunction with the accompanying drawings. Figure 1-5As shown: A high-strength anti-fracture gasket, comprising an upper gasket 1 and a lower gasket 2, wherein the upper gasket 1 and the lower gasket 2 are connected by a locking mechanism, and a reinforcement mechanism is respectively provided in the upper gasket 1 and the lower gasket 2; the locking mechanism comprises an installation groove 3, a fixing ring 4, a plurality of spring leaves 5 and a locking sleeve 6, wherein the installation groove 3 is opened in the lower gasket 2, the fixing ring 4 is installed in the installation groove 3, a plurality of spring leaves 5 are evenly installed on the fixing ring 4, the locking sleeve 6 is installed at the bottom of the upper gasket 1, and is movably inserted in the lower gasket 2; the reinforcement mechanism comprises a reinforcement layer 7 and a fiber mesh 8, wherein the reinforcement layer 7 is respectively Arranged on the upper surface of the upper washer 1 and the lower surface of the lower washer 2, the fiber mesh 8 is installed in the reinforcement layer 7; the reinforcement layer 7 includes a zinc-steel alloy layer and a hot-dip galvanized layer; the upper ends of a plurality of spring leaves 5 are respectively provided with outer conical surfaces 9, and the inner bottom of the locking sleeve 6 is provided with a corresponding inner conical surface 10; the lower surface of the upper washer 1 is provided with a wedge-shaped tooth surface 11, and the upper surface of the lower washer 2 is provided with a wedge-shaped tooth surface 2 12 meshing with the wedge-shaped tooth surface 11; the upper surface of the upper washer 1 and the lower surface of the lower washer 2 are respectively provided with radial tooth surfaces 13, and the serration density of the wedge-shaped tooth surface 11 and the wedge-shaped tooth surface 2 12 is less than the density of the radial tooth surface 13.

[0022] Working principle of this embodiment: the reinforcement layer 7 is respectively arranged on the upper surface of the upper gasket 1 and the lower surface of the lower gasket 2, the fiber mesh 8 is installed in the reinforcement layer 7, the reinforcement layer 7 includes a zinc-steel alloy layer and a hot-dip galvanized layer, and the reinforcement layer 7 cooperates with the fiber mesh 8 to improve the strength of the gasket and prevent the gasket from breaking;

[0023] When locked: the mounting groove 3 is opened in the lower washer 2, the fixed ring 4 is installed in the mounting groove 3, a number of spring leaves 5 are evenly installed on the fixed ring 4, the locking sleeve 6 is installed at the bottom of the upper washer 1, and is movably inserted in the lower washer 2, the upper ends of the several spring leaves 5 are respectively provided with outer conical surfaces 9, the inner bottom of the locking sleeve 6 is provided with a corresponding inner conical surface 10, the lower surface of the upper washer 1 is provided with a wedge-shaped tooth surface 11, the upper surface of the lower washer 2 is provided with a wedge-shaped tooth surface 2 12 meshing with the wedge-shaped tooth surface 11, the upper surface of the upper washer 1 and the lower surface of the lower washer 2 are respectively provided with radial tooth surfaces 13, and the serration density of the wedge-shaped tooth surface 11 and the wedge-shaped tooth surface 2 12 is less than the density of the radial tooth surface 13, such as Figure 1 and Figure 2 As shown, a circular hole corresponding to the bolt is opened at the center of the fixing ring 4. When the bolt is tightened, the wedge-shaped tooth surface 11 on the lower surface of the upper washer 1 first engages and locks with the wedge-shaped tooth surface 12 on the upper surface of the lower washer 2. At the same time, the locking sleeve 6 moves downward and squeezes the outer conical surfaces 9 on the upper ends of several spring leaves 5 through the inner conical surface 10, thereby clamping the bolt to prevent the washer from displacement. A group of radial tooth surfaces 13 are respectively embedded in the fixing piece and the bolt cap under force to prevent loosening, which has the same working principle as the wedge-shaped washer.

[0024] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the utility model. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the utility model and fall within the protection scope of the utility model.

Claims

1. A high-strength anti-fracture gasket, comprising an upper gasket (1) and a lower gasket (2), characterized in that: The upper washer (1) and the lower washer (2) are connected via a locking mechanism, and a reinforcement mechanism is provided in the upper washer (1) and the lower washer (2); The locking mechanism comprises a mounting groove (3), a fixing ring (4), a plurality of spring leaves (5) and a locking sleeve (6); the mounting groove (3) is opened in the lower gasket (2); the fixing ring (4) is mounted in the mounting groove (3); the plurality of spring leaves (5) are evenly mounted on the fixing ring (4); the locking sleeve (6) is mounted at the bottom of the upper gasket (1) and is movably inserted in the lower gasket (2).

2. A high-strength anti-fracture gasket according to claim 1, characterized in that: The reinforcement mechanism comprises a reinforcement layer (7) and a fiber mesh (8), wherein the reinforcement layer (7) is respectively arranged on the upper surface of the upper gasket (1) and the lower surface of the lower gasket (2), and the fiber mesh (8) is installed in the reinforcement layer (7).

3. A high-strength anti-fracture gasket according to claim 2, characterized in that: The reinforcement layer (7) comprises a zinc-steel alloy layer and a hot-dip galvanized layer.

4. A high-strength anti-fracture gasket according to claim 1, characterized in that: The upper ends of the plurality of spring leaves (5) are respectively provided with outer conical surfaces (9), and the inner bottom of the locking sleeve (6) is provided with a corresponding inner conical surface (10).

5. A high-strength anti-fracture gasket according to claim 1, characterized in that: The upper washer (1) has a wedge-shaped tooth surface 1 (11) on its lower surface, and the lower washer (2) has a wedge-shaped tooth surface 2 (12) on its upper surface that meshes with the wedge-shaped tooth surface 1 (11).

6. A high-strength anti-fracture gasket according to claim 1, characterized in that: The upper surface of the upper washer (1) and the lower surface of the lower washer (2) are respectively provided with radial tooth surfaces (13), and the serration density of the wedge-shaped tooth surface one (11) and the wedge-shaped tooth surface two (12) is less than the density of the radial tooth surface (13).

Citation Information

Patent Citations

  • Anti-fracture gasket

    CN219082057U