Multi-component colloid premixing, lifting, stirring and defoaming device

Abstract

The utility model discloses a multi-component colloid premixing lifting stirring defoaming device which comprises a manual operation platform and at least one premixing lifting stirring machine, the manual operation platform comprises a platform frame and a stair, the stair is arranged at the right end of the platform frame, the premixing lifting stirring machine is arranged at the rear end of the platform frame, and the lifting stirring machine is arranged on the platform frame. The premixing lifting stirrer comprises a chassis rack, a lifting mechanism and a stirring reaction kettle, supporting rollers are arranged at the lower end of the chassis rack, a supporting frame is arranged at the upper end of the chassis rack, the lifting mechanism is arranged in the supporting frame, and the stirring reaction kettle is arranged on the lifting mechanism. According to the multi-component colloid premixing, lifting, stirring and defoaming device provided by the utility model, automatic manual feeding, stirring and discharging are realized, the production efficiency is improved, and the labor intensity is reduced; and the closed water bath heating stirring reaction kettle is utilized, and premixing and defoaming of the colloid are completed through constant-temperature vacuum stirring, so that the product quality is improved.

Description

Technical Field

[0001] The utility model belongs to the field of stirring and degassing, and in particular relates to a multi-component colloid premixing lifting stirring and degassing device. Background Art

[0002] As the exhaustion schedule of traditional fossil energy sources such as coal, oil and natural gas is approaching, the development and utilization of wind energy has received more and more attention and has become one of the most commercially promising projects in the energy field. It is currently developing rapidly at home and abroad. The development of wind power generation depends on the production and manufacture of a large number of wind turbines. Wind turbines are inseparable from wind turbine blades. During the production process of wind turbine blades, a layer of gel coat will be sprayed on the surface of the blades, so corresponding blade gluing equipment is needed.

[0003] In the colloid production process of wind turbine blades, after adding various auxiliary materials to the main agent, the equipment is used to vacuum stir and deaerate the colloid, which mainly includes the colloid loading, heating, stirring, deaerating and discharging processes. At present, the stirring of multi-component colloids is done manually, which is inefficient, ineffective, and inconvenient to clean or check. Therefore, it is necessary to design a multi-component colloid premixing lifting, stirring and deaerating device to replace manual labor and improve production efficiency and product quality. Summary of the invention

[0004] In order to solve the deficiencies in the prior art, the utility model provides a multi-component colloid premixing lifting stirring degassing device.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A multi-component colloid premixing lifting stirring degassing device comprises a manual operation platform and at least one premixing lifting stirring machine, wherein the manual operation platform comprises a platform frame and stairs, wherein the stairs are arranged at the right end of the platform frame, and the premixing lifting stirring machine is arranged at the rear end of the platform frame, and the premixing lifting stirring machine comprises a chassis frame, a lifting mechanism and a stirring reaction kettle, wherein the lower end of the chassis frame is provided with a supporting roller, the upper end of the chassis frame is provided with a supporting frame, the lifting mechanism is arranged in the supporting frame, and the stirring reaction kettle is arranged on the lifting mechanism, and the lifting mechanism is used to drive the stirring reaction kettle to lift and lower.

[0007] Furthermore, the lifting mechanism includes a lifting frame and a hydraulic cylinder, the hydraulic cylinder is arranged at the upper end of the chassis frame, a support rod is provided at the upper end of the hydraulic cylinder, idle wheels are provided at both ends of the support rod, a chain is provided on the idle wheel, the chain is matched with the idle wheel, one end of the chain is connected to the lower end of the lifting frame, and the other end of the chain is connected to the middle part of the support frame, and a guide mechanism is provided between the lifting frame and the support frame.

[0008] Furthermore, the guide mechanism includes a plurality of mounting blocks, the mounting blocks are provided with guide wheels, the inner side of the support frame is provided with guide grooves, and the guide wheels match the guide grooves.

[0009] Furthermore, a plurality of support columns are provided at the upper end of the lifting frame, and a plurality of mounting ears are provided around the stirring reactor, and the support columns correspond to the mounting ears one by one.

[0010] Furthermore, the stirred reactor comprises a tank body and a tank cover, wherein the tank cover is arranged at the upper end of the tank body, a plurality of lifting ears are arranged at the upper end of the tank cover, and a plurality of hooks are arranged at the upper end of the support frame, and the hooks match the lifting ears.

[0011] Furthermore, the stirred reactor tank body includes an inner tank and an outer tank, a heating chamber is formed between the inner tank and the outer tank, a water inlet pipe and a water outlet pipe are provided at the lower end of the outer tank, an electric heating pipe is provided at the lower end of the outer tank, a plurality of rubber inlet pipes are provided at the upper end of the tank cover, a rubber discharge pipe is provided at the lower end of the inner tank, a stirring motor is provided at the upper end of the tank cover, a stirring shaft is provided in the tank body, the upper end of the stirring shaft passes through the tank cover and is connected to the stirring motor, a paddle blade is provided in the middle of the stirring shaft, and an anchor blade is provided at the bottom of the stirring shaft.

[0012] Furthermore, a temperature sensor is provided at the lower end of the inner tank, and a liquid level sensor is provided on the tank cover.

[0013] The utility model discloses a multi-component colloid premixing lifting, stirring and degassing device. Compared with the prior art, its beneficial effect lies in that it can replace manual operation, automatically perform manual feeding, stirring and discharging, improve production efficiency and reduce labor intensity; and utilizes a closed water bath to heat the stirring reactor, completes the premixing and degassing of the colloid through constant temperature vacuum stirring, and improves the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of a preferred embodiment provided by the utility model.

[0015] Figure 2 It is a structural schematic diagram of a premixing lifting mixer according to a preferred embodiment of the utility model.

[0016] Figure 3 It is a structural schematic diagram of a lifting mechanism of a preferred embodiment provided by the utility model.

[0017] Figure 4 It is a structural schematic diagram of a stirred reactor according to a preferred embodiment of the utility model.

[0018] Figure 5It is a structural schematic diagram of a paddle-type blade of a preferred embodiment provided by the utility model.

[0019] Reference numerals include: 110, platform frame; 120, stairs; 200, premix lifting mixer; 210, chassis frame; 211, support roller; 220, support frame; 221, guide groove; 230, lifting frame; 231, mounting block; 232, guide wheel; 233, support column; 240, hydraulic cylinder; 250, support rod; 260, idler wheel; 270, chain; 300, stirring reactor ; 310, inner tank; 311, rubber outlet pipe; 312, temperature sensor; 320, outer tank; 330, heating chamber; 331, heating tube; 332, water inlet pipe; 333, water outlet pipe; 340, tank cover; 341, rubber inlet pipe; 342, liquid level sensor; 350, drive motor; 360, stirring shaft; 361, paddle blade; 362, anchor blade; 370, mounting ear; 380, lifting ear. DETAILED DESCRIPTION

[0020] The utility model discloses a multi-component colloid premixing lifting stirring degassing device. The specific implementation manner of the utility model is further described below in conjunction with a preferred embodiment.

[0021] See attached figure Figure 1-5 , Figure 1 It is a structural schematic diagram of a preferred embodiment provided by the utility model. Figure 2 2 is a schematic structural diagram of a premixing lifting mixer 200 according to a preferred embodiment of the present invention. Figure 3 It is a structural schematic diagram of the lifting mechanism of the preferred embodiment provided by the utility model. Figure 4 3 is a schematic structural diagram of a stirred reactor 300 according to a preferred embodiment of the present invention. Figure 5 It is a structural schematic diagram of a paddle blade 361 of a preferred embodiment provided by the utility model.

[0022] Preferred embodiments.

[0023] The present embodiment provides a multi-component colloid premixing lifting stirring degassing device, comprising a manual operation platform and at least one premixing lifting stirring machine 200, wherein the manual operation platform comprises a platform frame 110 and a staircase 120, wherein the staircase 120 is arranged at the right end of the platform frame 110, and the premixing lifting stirring machine 200 is arranged at the rear end of the platform frame 110, and the premixing lifting stirring machine 200 comprises a chassis frame 210, a lifting mechanism and a stirring reactor 300, wherein a supporting roller 211 is arranged at the lower end of the chassis frame 210, and a supporting frame 220 is arranged at the upper end of the chassis frame 210, wherein the lifting mechanism is arranged in the supporting frame 220, and the stirring reactor 300 is arranged on the lifting mechanism, and the lifting mechanism is used to drive the stirring reactor 300 to rise and fall. The stairs 120 are used for workers to go up and down the platform frame 110. The premixing lifting mixer 200 is arranged at the rear end of the platform frame 110. Workers can check the stirred reactor 300 on the platform frame 110, and can be used to clean or inspect the situation inside the stirred reactor 300. The stirred reactor 300 can be lifted and opened by the lifting mechanism, and the situation inside the stirred reactor 300 can be cleaned or inspected.

[0024] Further, the lifting mechanism includes a lifting frame 230 and a hydraulic cylinder 240, wherein the hydraulic cylinder 240 is arranged at the upper end of the chassis frame 210, and a support rod 250 is arranged at the upper end of the hydraulic cylinder 240, and an idler wheel 260 is arranged at both ends of the support rod 250, and a chain 270 is arranged on the idler wheel 260, and the chain 270 matches the idler wheel 260, and one end of the chain 270 is connected to the lower end of the lifting frame 230, and the other end of the chain 270 is connected to the middle part of the support frame 220, and a guide mechanism is arranged between the lifting frame 230 and the support frame 220. When the hydraulic cylinder 240 is started, the idler wheel 260 is driven to rise and fall, thereby driving the lifting frame 230 to rise and fall through the chain 270, and the guide mechanism can constrain the lifting frame 230 from deflection, so that it can be lifted and lowered vertically.

[0025] Furthermore, the guide mechanism includes a plurality of mounting blocks 231, the mounting blocks 231 are provided with guide wheels 232, the inner side of the support frame 220 is provided with guide grooves 221, and the guide wheels 232 match the guide grooves 221. The guide wheels 232 correspond to the guide grooves 221, and can limit and guide the lifting frame 230.

[0026] Furthermore, a plurality of support columns 233 are provided at the upper end of the lifting frame 230, and a plurality of mounting ears 370 are provided around the stirring reactor 300, and the support columns 233 correspond to the mounting ears 370 one by one. The mounting ears 370 are fixed on the support columns 233 to support the stirring reactor 300.

[0027] Furthermore, the stirred reactor 300 includes a tank body and a tank cover 340, wherein the tank cover 340 is disposed at the upper end of the tank body, and a plurality of hanging ears 380 are disposed at the upper end of the tank cover 340, and a plurality of hooks are disposed at the upper end of the support frame 220, wherein the hooks match the hanging ears 380. After the stirred reactor 300 is raised, the hanging ears 380 are hung by the hooks, the tank cover 340 is removed, and then the tank body is lowered, so that the interior of the stirred reactor 300 can be cleaned regularly.

[0028] Furthermore, the tank body of the stirred reactor 300 includes an inner tank 310 and an outer tank 320, a heating chamber 330 is formed between the inner tank 310 and the outer tank 320, a water inlet pipe 332 and a water outlet pipe 333 are provided at the lower end of the outer tank 320, an electric heating pipe 331 is provided at the lower end of the outer tank 320, a plurality of glue inlet pipes 341 are provided at the upper end of the tank cover 340, a glue discharge pipe is provided at the lower end of the inner tank 310, a stirring motor is provided at the upper end of the tank cover 340, a stirring shaft 360 is provided in the tank body, the upper end of the stirring shaft 360 passes through the tank cover 340 and is connected to the stirring motor, a paddle blade 361 is provided in the middle of the stirring shaft 360, and an anchor blade 362 is provided at the bottom of the stirring shaft 360. The water inlet pipe 332 and the water outlet pipe 333 are used to add water to and drain water from the heating chamber 330. The electric heating pipe 331 is used to heat the water in the heating chamber 330 to heat the multi-component colloid. The driving motor 350 drives the stirring shaft 360 to rotate, driving the paddle blade 361 and the anchor blade 362 to rotate and stir the multi-component colloid.

[0029] Furthermore, a temperature sensor 312 is disposed at the lower end of the inner tank 310 , and a liquid level sensor 342 is disposed on the tank cover 340 . The liquid level sensor 342 is used to detect the liquid level of the colloid in the stirred reactor 300 .

[0030] This device heats the interior of the heating chamber to reduce the viscosity of the multi-component colloid, making it easier to separate the colloid from gas and liquid; this device stirs the premixed colloid by a combination of paddle blades and anchor blades; this device lifts hydraulically, and the stirring reactor moves up and down along the support frame using a guide mechanism, and the tank cover is fixed by a hook on the top, so that the tank body and the tank cover are separated, making it easier to clean the inside of the tank body; this device greatly facilitates personnel operation through a manual operation platform. In addition, this device is centrally controlled by PLC to achieve automatic control of equipment production.

[0031] It is worth mentioning that the technical features such as the connection between the tank body and the tank cover involved in this utility model patent application should be regarded as the prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected by conventional methods in the field, and should not be regarded as the utility model point of this utility model patent. This utility model patent will not be further elaborated.

[0032] For those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A multi-component colloid premixing lifting stirring degassing device, characterized in that: The invention comprises a manual operation platform and at least one premixing lifting mixer (200), wherein the manual operation platform comprises a platform frame (110) and a staircase (120), wherein the staircase (120) is arranged at the right end of the platform frame (110), and the premixing lifting mixer (200) is arranged at the rear end of the platform frame (110). The premixing lifting mixer (200) comprises a chassis frame (210), a lifting mechanism and a stirring reactor (300), wherein the lower end of the chassis frame (210) is provided with a supporting roller (211), the upper end of the chassis frame (210) is provided with a supporting frame (220), the lifting mechanism is arranged in the supporting frame (220), and the stirring reactor (300) is arranged on the lifting mechanism, wherein the lifting mechanism is used to drive the stirring reactor (300) to rise and fall.

2. The multi-component colloid premixing lifting stirring degassing device according to claim 1, characterized in that: The lifting mechanism comprises a lifting frame (230) and a hydraulic cylinder (240), wherein the hydraulic cylinder (240) is arranged at the upper end of the chassis frame (210), a support rod (250) is arranged at the upper end of the hydraulic cylinder (240), and idle wheels (260) are arranged at both ends of the support rod (250), and a chain (270) is arranged on the idle wheel (260), and the chain (270) matches the idle wheel (260), one end of the chain (270) is connected to the lower end of the lifting frame (230), and the other end of the chain (270) is connected to the middle part of the support frame (220), and a guide mechanism is arranged between the lifting frame (230) and the support frame (220).

3. The multi-component colloid premixing lifting stirring degassing device according to claim 2, characterized in that: The guide mechanism comprises a plurality of mounting blocks (231), the mounting blocks (231) are provided with guide wheels (232), the inner side of the support frame (220) is provided with guide grooves (221), and the guide wheels (232) match the guide grooves (221).

4. The multi-component colloid premixing lifting stirring degassing device according to claim 2, characterized in that: A plurality of support columns (233) are provided at the upper end of the lifting frame (230), and a plurality of mounting ears (370) are provided around the stirring reactor (300), and the support columns (233) correspond to the mounting ears (370) one by one.

5. The multi-component colloid premixing lifting stirring degassing device according to claim 1, characterized in that: The stirred reactor (300) comprises a tank body and a tank cover (340), wherein the tank cover (340) is arranged at the upper end of the tank body, a plurality of lifting ears (380) are arranged at the upper end of the tank cover (340), and a plurality of hooks are arranged at the upper end of the support frame (220), wherein the hooks match the lifting ears (380).

6. The multi-component colloid premixing lifting stirring degassing device according to claim 5, characterized in that: The tank body of the stirred reactor (300) comprises an inner tank (310) and an outer tank (320), a heating chamber (330) is formed between the inner tank (310) and the outer tank (320), a water inlet pipe (332) and a water outlet pipe (333) are provided at the lower end of the outer tank (320), an electric heating pipe (331) is provided at the lower end of the outer tank (320), a plurality of rubber inlet pipes (341) are provided at the upper end of the tank cover (340), a rubber discharge pipe is provided at the lower end of the inner tank (310), a stirring motor is provided at the upper end of the tank cover (340), a stirring shaft (360) is provided in the tank body, the upper end of the stirring shaft (360) passes through the tank cover (340) and is connected to the stirring motor, a paddle blade (361) is provided at the middle of the stirring shaft (360), and an anchor blade (362) is provided at the bottom of the stirring shaft (360).

7. The multi-component colloid premixing lifting stirring degassing device according to claim 6, characterized in that: A temperature sensor (312) is provided at the lower end of the inner tank (310), and a liquid level sensor (342) is provided on the tank cover (340).

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