Chamfering device for machining automobile valve rocker
By designing a chamfering device for automotive valve rocker arm processing, the hydraulic cylinder, motor and locking mechanism are used to realize automatic flipping and double-sided chamfering of the workpiece, which solves the problems of low processing efficiency and time-consuming and labor-intensive operation in the existing technology, and improves Improve processing efficiency and practicality.
Patent Information
- Application Number
- CN202421148833.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-24
AI Technical Summary
In the existing automotive valve rocker machining technology, manual operation of fixtures is required to unloosen and flip the workpiece, resulting in low processing efficiency, time-consuming and labor-intensive operation, and poor practicality.
Design a chamfering device including the operating table, the flipping table, the chamfer mechanism, and the locking mechanism. Through the collaborative work of the hydraulic cylinder, motor and locking mechanism, the automatic flip and double -sided chamfer of the workpiece are realized.
It realizes the automatic turning and double-sided chamfering of the workpiece, improves the processing efficiency, is flexible and convenient to operate, and has strong practicability, replacing the traditional manual loosening and turning operations.
Smart Images

Figure CN222386590U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile valve rocker arm processing, in particular to a chamfering device used for automobile valve rocker arm processing. Background Art
[0002] Automobile valve rocker arm usually refers to a double-arm lever, which is used to change the direction of the force transmitted from the push rod and act on the valve stem end to push open the valve. Automobile valve rocker arm is mainly made of metal materials with high rigidity and strength. During its production and processing, it needs to be processed by drilling. In order to make the edge of the inner hole more rounded, a corresponding chamfering mechanism is required to chamfer the inner hole of the automobile valve rocker arm.
[0003] After one side of the existing valve rocker arm is chamfered, the clamp needs to be manually operated to loosen the valve rocker arm, then the valve rocker arm is turned over to a suitable position, and then the clamp is operated to lock the workpiece and chamfer the other side. The operation is time-consuming and laborious, the processing efficiency is low, and the practicality is poor. Utility Model Content
[0004] The purpose of the utility model is to provide a chamfering device for automobile valve rocker arm processing, which has the advantages of realizing workpiece flipping, facilitating chamfering of both sides of the workpiece, high processing efficiency, flexible and convenient operation, and solves the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chamfering device for automobile valve rocker arm processing, comprising a workbench and a turning table rotatably connected to the workbench, the turning table is connected to a motor 2 for driving the turning table to rotate, and the turning table is connected to a positioning mechanism for positioning the workpiece, the top of the workbench is connected to a frame, the frame is connected to a chamfering mechanism, the chamfering mechanism comprises a hydraulic cylinder, a fixed frame, a motor 1, and a chamfering head, the power output end of the hydraulic cylinder is connected to the fixed frame, the motor 1 is connected in the fixed frame, and the output end of the motor 1 is connected to the chamfering head, and the fixed frame is connected to a locking mechanism for locking the turning table.
[0006] Preferably, the positioning mechanism includes an arc-shaped baffle, a connecting seat, a cylinder, and a pressure plate, wherein the arc-shaped baffle matches the arc surface of the workpiece, the connecting seat is fixed to the turning table, the cylinder is connected to the connecting seat, and the power output end of the cylinder is connected to the pressure plate.
[0007] Preferably, the arc-shaped baffle is fixed to the turning table, and the arc-shaped baffle is arranged opposite to the pressing plate.
[0008] Preferably, the second motor is connected to the end of the workbench, and the power output end of the second motor is connected to a rotating shaft, the end of the rotating shaft is connected to one side of the turning table, and the other side of the turning table is connected to the workbench.
[0009] Preferably, the locking mechanism includes a lifting plate, a guide column, a movable plate, a positioning head, a push rod, a connecting tube, a spring, and a sliding block. The fixed frame is used to drive the lifting plate to lift and lower, the guide column is used to guide the lifting plate, the positioning head is connected to the movable plate, one end of the push rod is hinged to the movable plate, and the other end is connected to the sliding block, the sliding block is slidably connected in the connecting tube, the two ends of the spring are connected to the sliding block and the connecting tube, and the end of the connecting tube is hinged to the lifting plate.
[0010] Preferably, the top and bottom of the turning table are connected with positioning seats, and the sides of the positioning seats are provided with positioning grooves, and the positioning grooves match the positioning heads.
[0011] Preferably, the top of the guide column is connected to the lifting plate, and the guide column passes through the workbench, the top of the lifting plate is connected to an L-shaped plate, and the end of the L-shaped plate is fixedly connected to the fixing frame.
[0012] Preferably, a slide groove is provided on the top of the workbench, and the movable plate is slidably connected to the slide groove.
[0013] Preferably, the turning table is provided with a circular hole, and the circular hole corresponds to the inner hole to be chamfered of the workpiece.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model is provided with a chamfering mechanism and a locking mechanism. The chamfering mechanism includes a hydraulic cylinder, a fixed frame, a motor 1, and a chamfering head. The locking mechanism includes a lifting plate, a guide column, a movable plate, a positioning head, a push rod, a connecting tube, a spring, and a sliding block. The hydraulic cylinder drives the fixed frame, the motor 1, and the chamfering head to move downward synchronously, and the fixed frame drives the two lifting plates to move downward synchronously. The connecting tube and the push rod apply thrust to the movable plate to drive the positioning head forward until the positioning head is pressed against the positioning seat to achieve locking and fixing of the turning table. At this time, the spring is in a compressed state, and the motor 1 drives the chamfering head to rotate, which is convenient for chamfering the inner hole of the valve rocker arm; when the chamfering of one side is completed, the hydraulic cylinder drives the fixed frame, the motor 1, and the chamfering head to move upward synchronously, so that the positioning head is separated from the positioning seat, and the turning table is loosened. The motor 2 drives the turning table to rotate to achieve flipping of the workpiece, which is convenient for chamfering the other side. The operation is flexible and convenient, the processing efficiency is high, and the practicability is strong. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front perspective view of the utility model;
[0016] Figure 2 for Figure 1 A partial map of
[0017] Figure 3 This is a schematic diagram of the connection structure between the push rod and the connecting tube of the utility model;
[0018] Figure 4 It is a rear perspective view of the utility model;
[0019] Figure 5 It is a schematic diagram of the bottom structure of the workbench of the utility model.
[0020] In the figure: 1. workbench; 2. frame; 3. hydraulic cylinder; 4. fixed frame; 5. motor 1; 6. chamfering head; 7. L-shaped plate; 8. lifting plate; 9. guide column; 10. positioning seat; 11. arc baffle; 12. turning table; 13. round hole; 14. rectangular hole; 15. motor 2; 16. moving plate; 17. positioning head; 18. positioning groove; 19. rotating shaft; 20. slide groove; 21. push rod; 22. connecting tube; 23. spring; 24. sliding block; 25. connecting seat; 26. cylinder; 27. pressure plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 5 The utility model provides a chamfering device for automobile valve rocker arm processing, including a workbench 1 and a flip table 12 rotatably connected to the workbench 1, the flip table 12 is connected to a motor 2 15 for driving the flip table 12 to rotate, when the workpiece is chamfered, the motor 2 15 can drive the flip table 12 to rotate, which is convenient for multi-angle observation of the chamfering position of the workpiece. The flip table 12 is connected to a positioning mechanism for positioning the workpiece, the top of the workbench 1 is connected to a frame 2, the frame 2 is connected to a chamfering mechanism, the chamfering mechanism includes a hydraulic cylinder 3, a fixed frame 4, a motor 1 5, and a chamfering head 6, the power output end of the hydraulic cylinder 3 is connected to the fixed frame 4, and the hydraulic cylinder 3 is connected to the top of the frame 2, the motor 1 5 is connected to the fixed frame 4, and the output end of the motor 1 5 is connected to the chamfering head 6, and the fixed frame 4 is connected to a locking mechanism for locking the flip table 12.
[0023] When chamfering operation is performed, the hydraulic cylinder 3 drives the fixed frame 4, the motor 5, and the chamfering head 6 to move downward synchronously, the fixed frame 4 drives the two lifting plates 8 to move downward synchronously, the connecting tube 22 and the push rod 21 apply thrust to the movable plate 16, and drive the positioning head 17 to move forward until the positioning head 17 is pressed tightly against the positioning seat 10, thereby locking and fixing the flip table 12. At this time, the spring 23 is in a compressed state, and the motor 5 drives the chamfering head 6 to rotate, which is convenient for chamfering the inner hole of the valve rocker arm.
[0024] When one side is chamfered, the hydraulic cylinder 3 drives the fixed frame 4, the motor 1 5, and the chamfering head 6 to move upward synchronously, so that the positioning head 17 is separated from the positioning seat 10, and the turning table 12 is loosened. The motor 2 15 drives the turning table 12 to rotate, so as to turn the workpiece over, which is convenient for chamfering the other side. The operation is flexible and convenient, and the processing efficiency is high.
[0025] The positioning mechanism includes an arc-shaped baffle 11, a connecting seat 25, a cylinder 26, and a pressing plate 27. The arc-shaped baffle 11 matches the arc surface of the workpiece, the connecting seat 25 is fixed to the turning table 12, the cylinder 26 is connected to the connecting seat 25, and the power output end of the cylinder 26 is connected to the pressing plate 27. After the workpiece is placed on the turning table 12, its arc surface is attached to the arc-shaped baffle 11, and the cylinder 26 drives the pressing plate 27 to move forward, so that the pressing plate 27 is pressed against the workpiece, thereby realizing the locking and fixing of the workpiece, improving the stability of the connection between the workpiece and the turning table 12, and facilitating the subsequent chamfering operation.
[0026] The arc-shaped baffle plate 11 is fixed to the turning platform 12 , and the arc-shaped baffle plate 11 and the pressing plate 27 are arranged opposite to each other.
[0027] The second motor 15 is connected to the end of the workbench 1, and the power output end of the second motor 15 is connected to a rotating shaft 19, the end of the rotating shaft 19 is connected to one side of the flip table 12, and the rotating shaft 19 is rotatably connected to the workbench 1, and the other side of the flip table 12 is connected to the workbench 1, so that the flip table 12 rotates stably. The second motor 15 drives the rotating shaft 19 to rotate, and the rotating shaft 19 drives the flip table 12 to rotate, which is convenient for multi-angle control of the workpiece to achieve the purpose of flipping.
[0028] The locking mechanism includes a lifting plate 8, a guide column 9, a moving plate 16, a positioning head 17, a push rod 21, a connecting tube 22, a spring 23, and a sliding block 24. The fixed frame 4 is used to drive the lifting plate 8 to rise and fall. The guide column 9 is used to guide the lifting plate 8. The positioning head 17 is connected to the moving plate 16. One end of the push rod 21 is hinged to the moving plate 16, and the other end is connected to the sliding block 24. The sliding block 24 is slidably connected in the connecting tube 22. Both ends of the spring 23 are connected to the sliding block 24 and the connecting tube 22. The end of the connecting tube 22 is hinged to the lifting plate 8. When chamfering, the fixed frame 4 drives the two lifting plates 8 to move downward synchronously. The lifting plate 8 applies a downward thrust to the connecting tube 22, and the push rod 21 pushes the movable plate 16 forward. The angle between the connecting tube 22 and the lifting plate 8 gradually increases, and the movable plate 16 pushes the positioning head 17 forward. The positioning head 17 is pressed against the positioning seat 10 to lock and fix the flip table 12 to avoid shaking during chamfering and affecting the chamfering accuracy. At this time, the spring 23 is in a compressed state, the fixed frame 4 can move further downward, the chamfering head 6 moves downward synchronously, and the spring 23 is further compressed to achieve control of the chamfering depth of the inner hole.
[0029] When one side is chamfered, the fixed frame 4 and the chamfering head 6 move up synchronously, the lifting plate 8 also moves up, the angle between the lifting plate 8 and the connecting tube 22 gradually decreases, and the push rod 21 pulls the moving plate 16 back to separate the positioning head 17 from the positioning seat 10, thereby loosening the turning table 12. Then the motor 2 15 drives the rotating shaft 19 to rotate, so as to turn the workpiece over, so that the other side of the workpiece faces upward, and the chamfering operation is performed.
[0030] The top and bottom of the turning table 12 are connected with a positioning seat 10, and the side of the positioning seat 10 is provided with a positioning groove 18, which matches the positioning head 17. The cross-section of the positioning head 17 is an isosceles trapezoidal structure. When the positioning head 17 is pressed against the positioning groove 18, the position of the turning table 12 can be properly corrected, that is, the turning table 12 is in a horizontal direction, which is convenient for subsequent processing of the workpiece.
[0031] The top of the guide post 9 is connected to the lifting plate 8, and the guide post 9 runs through the workbench 1. The top of the lifting plate 8 is connected to the L-shaped plate 7, and the end of the L-shaped plate 7 is fixedly connected to the fixed frame 4. During the chamfering process, the guide post 9 rises and falls synchronously, so that the lifting plate 8 rises and falls stably, which can improve the stability of the lifting of the fixed frame 4, the motor 5, and the chamfering head 6, and reduce the vibration generated during chamfering.
[0032] A slide groove 20 is provided on the top of the workbench 1, and the movable plate 16 is slidably connected to the slide groove 20, so that the movable plate 16 can reciprocate stably and the positioning head 17 is aligned with the corresponding positioning groove 18.
[0033] The turning table 12 is provided with a circular hole 13, which corresponds to the inner hole to be chamfered of the workpiece. The circular hole 13 can facilitate the discharge of waste slag during chamfering, and at the same time, when processing the other side of the workpiece, it is convenient for the chamfering head 6 to pass through the circular hole 13 to chamfer the inner hole of the workpiece.
[0034] The workbench 1 is provided with a rectangular hole 14 matching the turning table 12 , and the rectangular hole 14 maintains a certain distance from the four outer side surfaces of the turning table 12 to facilitate the turning of the turning table 12 .
[0035] Working principle: Place the valve rocker arm on the turning table 12, and the cylinder 26 drives the pressure plate 27 to move forward, so that the pressure plate 27 is pressed against the valve rocker arm, and then cooperates with the use of the arc baffle 11 to lock and fix the rocker arm. Then the hydraulic cylinder 3 drives the fixed frame 4, the motor 15, and the chamfering head 6 to move downward, and the fixed frame 4 drives the two lifting plates 8 to move downward. The lifting plate 8 applies a thrust to the connecting tube 22, and the connecting tube 22 applies a thrust to the push rod 21. The push rod 21 pushes the moving plate 16 forward, so that the positioning head 17 moves forward and presses against the positioning seat 10, and the spring 23 is in a compressed state, so that the turning table 12 is locked and fixed. The motor 15 drives the chamfering head 6 to rotate, which is convenient for chamfering the inner hole of the valve rocker arm. When one side is chamfered, the hydraulic cylinder 3 drives the fixed frame 4, the motor 1 5, and the chamfering head 6 to move up synchronously, and the two lifting plates 8 move up synchronously. The lifting plate 8 applies an upward pulling force to the connecting tube 22, and the push rod 21 pulls the movable plate 16 back to separate the positioning head 17 from the positioning seat 10, thereby loosening the turning table 12. The motor 2 15 drives the turning table 12 to rotate, and the valve rocker arm can be turned over, which is convenient for chamfering the other side. It is highly practical and replaces the traditional manual loosening and turning of the valve rocker arm, saving time and effort and having high processing efficiency.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chamfering device for machining a valve rocker arm of an automobile, comprising a workbench (1) and a turning table (12) rotatably connected to the workbench (1), characterized in that: The turning table (12) is connected to a motor 2 (15) for driving the turning table (12) to rotate, and the turning table (12) is connected to a positioning mechanism for positioning a workpiece. The top of the workbench (1) is connected to a frame (2), and the frame (2) is connected to a chamfering mechanism. The chamfering mechanism comprises a hydraulic cylinder (3), a fixed frame (4), a motor 1 (5), and a chamfering head (6). The power output end of the hydraulic cylinder (3) is connected to the fixed frame (4), the motor 1 (5) is connected inside the fixed frame (4), and the output end of the motor 1 (5) is connected to the chamfering head (6). The fixed frame (4) is connected to a locking mechanism for locking the turning table (12).
2. A chamfering device for machining a valve rocker arm of an automobile according to claim 1, characterized in that: The positioning mechanism comprises an arc-shaped baffle (11), a connecting seat (25), a cylinder (26), and a pressure plate (27); the arc-shaped baffle (11) matches the arc surface of the workpiece; the connecting seat (25) is fixed to the turning table (12); the cylinder (26) is connected to the connecting seat (25), and the power output end of the cylinder (26) is connected to the pressure plate (27).
3. The chamfering device for machining automobile valve rocker arms according to claim 2, characterized in that: The arc-shaped baffle plate (11) is fixed to the turning platform (12), and the arc-shaped baffle plate (11) and the pressing plate (27) are arranged opposite to each other.
4. The chamfering device for machining a valve rocker arm of an automobile according to claim 1, characterized in that: The second motor (15) is connected to the end of the workbench (1), and the power output end of the second motor (15) is connected to a rotating shaft (19), the end of the rotating shaft (19) is connected to one side of the turning table (12), and the other side of the turning table (12) is axially connected to the workbench (1).
5. The chamfering device for machining automobile valve rocker arms according to claim 1, characterized in that: The locking mechanism comprises a lifting plate (8), a guide column (9), a movable plate (16), a positioning head (17), a push rod (21), a connecting tube (22), a spring (23) and a sliding block (24); the fixed frame (4) is used for driving the lifting plate (8) to lift and lower; the guide column (9) is used for guiding the lifting plate (8); the positioning head (17) is connected to the movable plate (16); one end of the push rod (21) is hinged to the movable plate (16) and the other end is connected to the sliding block (24); the sliding block (24) is slidably connected in the connecting tube (22); the two ends of the spring (23) are connected to the sliding block (24) and the connecting tube (22); and the end of the connecting tube (22) is hinged to the lifting plate (8).
6. The chamfering device for machining automobile valve rocker arms according to claim 5, characterized in that: The top and bottom of the turning table (12) are connected with a positioning seat (10), and the side of the positioning seat (10) is provided with a positioning groove (18), and the positioning groove (18) matches the positioning head (17).
7. The chamfering device for machining automobile valve rocker arms according to claim 5, characterized in that: The top of the guide column (9) is connected to the lifting plate (8), and the guide column (9) passes through the workbench (1). The top of the lifting plate (8) is connected to an L-shaped plate (7), and the end of the L-shaped plate (7) is fixedly connected to the fixed frame (4).
8. The chamfering device for machining automobile valve rocker arms according to claim 5, characterized in that: A slide groove (20) is provided on the top of the workbench (1), and the movable plate (16) is slidably connected to the slide groove (20).
9. The chamfering device for machining a valve rocker arm of an automobile according to claim 1, characterized in that: The turning table (12) is provided with a circular hole (13), and the circular hole (13) corresponds to the inner hole to be chamfered of the workpiece.