Flexible material uniformizing roller mechanism and shred storage cabinet
By adopting a flexible nail structure in the leveling roller mechanism and using the cooperation of the torsion spring and the limiting column to form a flexible connection to reduce the breakage of tobacco materials, the problem of material tearing and loss caused by the existing leveling roller is solved, and the Lower fiber breakage and fragmentation rates.
Patent Information
- Application Number
- CN202421188899.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The rake nails on the existing uniform rollers are rigid structures, which leads to tearing on tobacco leaves, tobacco wires and other materials, and cannot effectively reduce the filament rate and fragmentation rate. At the same time, it will also cause problems such as tobacco leaves loss and dust.
The flexible uniform material roller mechanism, including the roller shaft, column, nailing, and twist spring. The nails and pillars form a flexible connection through a limited number column and twisted spring to form a certain angle to reduce the crushing of the material.
Effectively reduce the crushing of tobacco materials, avoid damage to the uniform roller due to the large accumulation of the material, and at the same time, the flexible structure makes the nails easy to replace and repair.
Smart Images

Figure CN222389146U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tobacco shred conveying equipment, in particular to a flexible material leveling roller mechanism and a shred storage cabinet. Background Art
[0002] The statements in this section merely provide background technical information related to the present invention and do not necessarily constitute prior art.
[0003] At present, the tobacco industry mainly uses silk storage cabinets for material storage. Installing a sizing roller at the exit of the silk storage cabinet to sizing the material can alleviate the problem of uneven material discharge. The sizing roller is mainly composed of three parts: power, transmission, and execution. Among them, the execution part mainly uses a rake roller, which is equipped with several to dozens of rakes according to the length.
[0004] At present, the rake nails on the material leveling roller are generally rigid structures, and the shape is straight strips or bent in the middle. When the rake nails are running, they have a tearing effect on tobacco leaves, tobacco shreds and other materials, which does not meet the current industry's requirements for low shred rate and low fragment rate. At the same time, it will also cause problems such as high dust and large tobacco leaf loss during the production process. Utility Model Content
[0005] In order to overcome the above-mentioned deficiencies in the prior art, the utility model provides a flexible material leveling roller mechanism and a wire storage cabinet.
[0006] To achieve the above objectives, one or more embodiments of the present invention provide the following technical solutions:
[0007] The first aspect of the utility model provides a flexible material leveling roller mechanism, the material leveling roller mechanism comprising a roller shaft, a column, a pin and a torsion spring;
[0008] The lever post is a cylindrical structure, one end of which is arranged on the lever roller shaft, and the other end is an open end, and the upper surface and the lower surface of the open end of the lever post are respectively provided with a first limiting groove and a second limiting groove;
[0009] The shift pin is rotatably arranged at the open end of the shift column through a first pin shaft, one end of the torsion spring is fixedly connected to the shift column, and the other end is fixedly connected to the shift pin.
[0010] Furthermore, a limiting column is provided at the connecting end between the shifting pin and the shifting column, and the length of the limiting column is greater than the length of the second limiting groove, so that a certain angle is formed between the shifting pin and the shifting column.
[0011] Furthermore, the first limiting groove and the second limiting groove are correspondingly arranged and are both connected to the inner cavity of the shifting column. Furthermore, fixing plates are arranged on both sides of the shifting pin, a second pin is arranged between the fixing plates on both sides, and the other end of the torsion spring is fixedly arranged on the second pin.
[0012] Furthermore, first pin holes are respectively provided on the two side surfaces of the open end of the shifting post and the shifting pin, and the shifting pin is rotatably connected to the shifting post by inserting the first pin into the first pin hole.
[0013] Furthermore, the roller shaft is provided with a plurality of mounting holes for mounting the lever pins along its circumference. The second aspect of the utility model provides a wire storage cabinet, comprising the flexible material leveling roller mechanism described in the first aspect of the utility model, wherein the flexible material leveling roller mechanism is arranged at the discharge port inside the wire storage cabinet.
[0014] Furthermore, the flexible material leveling roller mechanism includes a roller shaft, and both ends of the roller shaft are respectively connected to a motor and a bearing seat arranged on a wire storage cabinet body.
[0015] Furthermore, a bracket is arranged at the bottom of the wire storage cabinet body.
[0016] Furthermore, a conveying unit is provided inside the tobacco storage cabinet body, and the conveying unit is used to convey the tobacco material to one side of the discharge port;
[0017] A power unit for providing power to the conveying unit is arranged on the outer side of the wire storage cabinet body.
[0018] One or more of the above technical solutions have the following beneficial effects:
[0019] (1) The flexible roller provided by the utility model, which is composed of a roller shaft, a column, a pin and a torsion spring, has a bendable structure so that it is not easy to cause the tobacco material to break when it comes into contact with the tobacco material; at the same time, the roller will not be damaged during use due to the excessive accumulation density of some tobacco materials.
[0020] (2) The flexible roller provided by the utility model has a simple structure. One end of the flexible roller is arranged in a mounting hole on the roller shaft. Even if it is damaged during use, it can be quickly replaced and repaired separately.
[0021] Advantages of additional aspects of the present invention will be partially given in the following description, and partially become apparent from the following description, or be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0023] Figure 1 This is a schematic diagram of a flexible material leveling roller mechanism of Example 1.
[0024] Figure 2 This is a schematic diagram of the partial structure of the material leveling roller in Example 1.
[0025] Figure 3 This is a partial structural cross-sectional view of the material leveling roller of Example 1.
[0026] Figure 4 Schematic diagram of the bending of the pin in Example 1.
[0027] Figure 5 This is a structural diagram of the silk storage cabinet of Example 2.
[0028] Figure 6 This is a top view of the wire storage cabinet of Example 2.
[0029] In the figure, 1. silk storage cabinet, 101 bracket, 102 silk storage cabinet body, 103 conveying unit, 104 power unit, 105 discharge port, 2. material leveling roller mechanism, 201 motor, 202 bearing seat, 203 roller shaft, 204 push column, 205 push pin, 206 pin, 2061 first pin, 2062 second pin, 207 fixing plate, 208 torsion spring; 3. conveying channel, 4. tobacco material. DETAILED DESCRIPTION
[0030] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0031] Embodiment 1
[0032] like Figure 1 , Figure 2 As shown, the utility model proposes a flexible material leveling roller mechanism, and the material leveling roller mechanism 2 includes a roller shaft 203, a lever column 204, a lever pin 205 and a torsion spring 208;
[0033] A plurality of mounting holes for mounting the shifting post 204 are provided along the circumference of the shifting roller shaft 203. The shifting post 204 is a hollow cylindrical structure with one end arranged in the mounting hole on the shifting roller shaft 203 and the other end being an open end. A first limiting groove and a second limiting groove are respectively provided on the upper surface and the lower surface of the open end of the shifting post 204. The first limiting groove and the second limiting groove are arranged opposite to each other and are both connected with the open end and the inner cavity of the shifting post 204.
[0034] The pin 205 is rotatably arranged at the open end of the shift column 204 through the first pin shaft 2061, one end of the torsion spring 208 is connected to the shift column 204, and the other end is connected to the pin 205; a limiting column is provided at the end of the pin 205 connected to the shift column 204, and the length of the limiting column is greater than the length of the second limiting groove on the shift column 204, so that a certain angle is formed between the pin 205 and the shift column 204.
[0035] The multiple groups of shifting posts 204 in the utility model are staggeredly installed on the shifting roller, one end of each group of shifting posts 204 is connected to the shifting pin 205 through the first pin shaft, and a limiting post is arranged at the end of the shifting pin 205, and the limiting post cooperates with the second limiting groove of the shifting post 204 so that the shifting pin 205 can be arranged at a certain angle relative to the shifting post 204; the uniformity of tobacco materials in conveying can be improved well, and the crushing of tobacco materials can be greatly reduced.
[0036] As a further technical solution, Figure 3 , Figure 4 As shown, first pin holes are respectively provided on the two side surfaces of the open end of the shifting column 204 and the shifting pin 205 , and the shifting pin 205 is rotatably connected to the shifting column 204 by inserting the first pin 2061 into the first pin hole.
[0037] As a further technical solution, fixing plates 207 are provided on both sides of the push pin 205 , a second pin shaft 2062 is provided between the fixing plates 207 on both sides, and the other end of the torsion spring 208 is fixedly disposed on the second pin shaft 2062 .
[0038] Specifically, in the utility model, the fixed plate 207 is installed on the push pin 205 through the second pin shaft 2062, and the torsion spring 208 is installed on the pin shaft and the two arms act on the push column 204 and the push pin 205 respectively; that is, under the joint action of the pin shaft, the fixed plate 207 and the torsion spring 208, the push pin 205 and the push column 204 form a flexible connection and can maintain a certain angle; because the torsion spring 208 has elastic force, if the force applied to the push pin 205 is too large, it will only bend inward, that is, it will compress the torsion spring 208, which can reduce the breakage of the tobacco material 4 and the material leveling roller 22 is not easily damaged.
[0039] Embodiment 2
[0040] like Figure 5 , Figure 6 As shown, this embodiment provides a wire storage cabinet, including a flexible material distribution roller mechanism of the first embodiment, and the flexible material distribution roller mechanism is arranged at the discharge port inside the wire storage cabinet.
[0041] The flexible material leveling roller mechanism includes a roller shaft, which is located at the discharge port inside the silk storage cabinet, and the two ends of the roller shaft are rotatably mounted on both sides of the cabinet body of the silk storage cabinet;
[0042] Specifically, the wire storage cabinet 1 includes a bracket 101, a wire storage cabinet body, a conveying unit 103, a power unit 104, and a discharge port 105; the bracket 101 is arranged at the bottom of the wire storage cabinet body 102, the conveying unit 103 is installed at the lower part of the wire storage cabinet body, the power unit 104 is installed at the outer side of the wire storage cabinet body, and is connected to the conveying unit 3103 and provides power for it, that is, the conveying unit 3103 can convey the tobacco material inside the wire storage cabinet body to the side of the discharge port 105 through the power drive of the power unit 104.
[0043] A motor 201 and a bearing seat 202 are respectively provided on both sides of the silk storage cabinet body 102, and the two ends of the roller shaft 203 are respectively connected to the motor 201 and the bearing seat 202. Under the drive of the motor 201, the roller shaft 203, and the multiple groups of flexible pins 205 thereon come into contact with the tobacco material, and the tobacco material is evenly pushed down to the conveying unit 3103 located below the silk storage cabinet outlet 105.
[0044] As a further technical solution, a conveying channel 3 is further provided below the discharge port 105 of the tobacco storage cabinet 1 , and the conveying channel 3 is used to receive and transport the tobacco material 4 dropped by the leveling roller mechanism 2 .
[0045] The use process of the utility model is as follows:
[0046] When the tobacco material in the silk storage cabinet reaches the storage time, the internal conveying unit 103 is powered by the power unit 104 to slowly transport the tobacco material in the cabinet to the side of the discharge port 105. When the tobacco material approaches the discharge port 105, the material leveling roller 2 unit is started, and the motor 201 drives the roller to rotate. The pins 205 on the roller are flexibly connected to the poles 204 installed on the roller through the action of the pin shaft, the fixing plate, the torsion spring 208, etc. and form a certain angle. That is, under the drive of the motor 201, multiple groups of flexible pins 205 contact the tobacco material 4, and the tobacco material 4 is evenly pushed to the conveying channel 3 below the discharge port 105 of the silk storage cabinet.
[0047] Although the above describes the specific implementation methods of the utility model in combination with the accompanying drawings, it is not intended to limit the scope of protection of the utility model. Technical personnel in the relevant field should understand that on the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the utility model.
Claims
1. A flexible material leveling roller mechanism, characterized in that: The material leveling roller mechanism comprises a roller shaft, a shifting post, a shifting pin and a torsion spring; The lever is a cylindrical structure, one end of which is arranged on the lever roller shaft, and the other end is an open end, and the upper surface and the lower surface of the open end of the lever are respectively provided with a first limiting groove and a second limiting groove; The shift pin is rotatably arranged at the open end of the shift column through a first pin shaft, one end of the torsion spring is fixedly connected to the shift column, and the other end is fixedly connected to the shift pin.
2. A flexible material leveling roller mechanism according to claim 1, characterized in that: A limiting column is provided at the connecting end of the shifting pin and the shifting column, and the length of the limiting column is greater than the length of the second limiting groove, so that a certain angle is formed between the shifting pin and the shifting column.
3. A flexible material leveling roller mechanism according to claim 2, characterized in that: The first limiting groove and the second limiting groove are correspondingly arranged and are both communicated with the inner cavity of the shifting column.
4. A flexible material leveling roller mechanism according to claim 1, characterized in that: Fixed plates are arranged on both sides of the push pin, a second pin shaft is arranged between the fixed plates on both sides, and the other end of the torsion spring is fixedly arranged on the second pin shaft.
5. A flexible material leveling roller mechanism according to claim 1, characterized in that: First pin holes are respectively provided on the two side surfaces of the open end of the shifting column and the shifting pin, and the shifting pin is rotatably connected to the shifting column by inserting the first pin into the first pin hole.
6. A flexible material leveling roller mechanism according to claim 1, characterized in that: The shifting roller shaft is provided with a plurality of mounting holes for mounting the shifting posts along its circumference.
7. A wire storage cabinet, characterized in that: It comprises the flexible material leveling roller mechanism described in any one of claims 1 to 6; the flexible material leveling roller mechanism is arranged at the discharge port inside the wire storage cabinet.
8. A wire storage cabinet according to claim 7, characterized in that: The flexible material leveling roller mechanism comprises a roller shaft, and two ends of the roller shaft are respectively connected to a motor and a bearing seat arranged on a wire storage cabinet body.
9. A wire storage cabinet according to claim 8, characterized in that: A bracket is arranged at the bottom of the wire storage cabinet body.
10. A wire storage cabinet according to claim 8, characterized in that: A conveying unit is arranged inside the tobacco storage cabinet body, and the conveying unit is used to convey the tobacco material to one side of the discharge port; A power unit for providing power to the conveying unit is arranged on the outer side of the wire storage cabinet body.