Multi-roller coating device

By designing a multi-roller coating device and using two fixed frames and coating rollers driven by a gear set, the problems of low coating efficiency, uneven thickness and loose materials in the existing technology have been solved, and efficient, uniform coating effects and stability have been achieved. material packaging.

CN222389960UActive Publication Date: 2025-01-24HEBI ZHENGHUA NONFERROUS METALS CO LTD
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Patent Information

Application Number
CN202421163040.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-24
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

During the use of existing vacuum coating devices, there are problems such as low coating efficiency, uneven coating thickness of workpieces, and loose material packaging, resulting in material run-off.

Method used

A multi-roller coating device is designed, which uses two fixed frames and coating rollers driven by a gear set. The cover is fixed by fastening components to ensure that the workpiece is evenly turned and isolated during the coating process, improving coating efficiency and thickness uniformity. And the design of the lifting device and electroplating pool prevents materials from loosening.

Benefits of technology

The efficient coating of a large number of workpieces is achieved, the uniformity of the thickness of the coating is ensured, and the material is prevented from running through the sealing design, which improves the stability and efficiency of the overall coating process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-roller coating device which comprises a cross beam, U-shaped fixing frames with downward openings are symmetrically fixed at the lower end of the cross beam, gear sets are rotatably connected to the inner walls of the fixing frames, coating rollers rotatably connected with the fixing frames are respectively arranged at the lower ends of the gear sets, and electroplating pools are arranged below the fixing frames. Fixing seats are fixed to the left end and the right end of the cross beam respectively, lifting devices are fixed to the lower ends of the fixing seats respectively, the coating rollers comprise electroplating cylinders, sealing covers are arranged at the front ends of the electroplating cylinders, and transverse strips fixedly connected with the electroplating cylinders are arranged at the upper ends and the lower ends of the sealing covers. The wire of the electroplating discharge device extends into the coating rollers, and the motor drives the gear set to perform transmission, so that the coating rollers perform rolling electroplating in the electroplating liquid, and meanwhile, workpieces are added into the two coating rollers, so that the device can be used for coating a large number of workpieces.
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Description

Technical Field

[0001] The utility model relates to the technical field of film coating, in particular to a multi-roller film coating device. Background Art

[0002] With the rapid development of technology in the microelectronics and photovoltaic industries, vacuum coating technology has played an indispensable role in the development of the above industries. At the same time, the complexity of devices and the diversification of film layers have also put forward higher requirements on the structure and function of vacuum coating equipment. In addition to meeting the requirements of the process flow, it is also necessary to be able to achieve continuous industrial production. The drum vacuum coating device is mainly used for vacuum coating of spherical, block-shaped, cylindrical and other workpieces that are easy to achieve roller plating (such as zipper heads, buttons, resistors, etc.).

[0003] The existing vacuum coating device may have the following problems during use:

[0004] 1. Most vacuum coating devices use an inverted wok-style operation, utilizing corrugated strips welded to the drum to flip the material. Furthermore, the process components are primarily placed centrally, with a maximum of two components placed for coating. This results in low coating efficiency. When adding solution to the coating, the workpieces must be submerged. This increases the cost when there are many workpieces. Furthermore, when there are many workpieces, flipping the workpieces can result in uneven flipping, leading to uneven coating thickness.

[0005] 2. When sealing the material, most of the time, a rotating clamping method is used to package it. However, when the material is electroplated, the electroplating device is always in motion, which may cause the package to loosen, and then cause the material to run out of the electroplating device. Utility Model Content

[0006] The purpose of the utility model is to provide a multi-roller coating device to solve the above-mentioned problems in the prior art.

[0007] To achieve the above objectives, the present invention provides the following technical solutions: a multi-roller coating device, comprising a crossbeam, wherein a U-shaped fixing frame with an opening facing downward is symmetrically fixed to the lower end of the crossbeam, a gear set is rotatably connected to the inner wall of the fixing frame, and the lower ends of the gear sets are respectively provided with coating rollers rotatably connected to the fixing frame, and an electroplating tank is provided below the fixing frame, and a fixing seat is respectively fixed to the left and right ends of the crossbeam, and a lifting device is respectively fixed to the lower ends of the fixing seats;

[0008] The coating drum includes an electroplating cylinder, a cover is provided at the front end of the electroplating cylinder, and horizontal bars fixedly connected to the electroplating cylinder are provided at the upper and lower ends of the cover. Fastening components that are symmetrically connected to the horizontal bars are provided at the front end of the cover. The surfaces of the electroplating cylinder and the cover are hollowed out, and a gauze is fixed on the inner wall. A disc is fixed to the right end of the cover, and the disc is rotatably connected to the fixing frame.

[0009] The fastening assembly includes a hollow stopper, an adjusting column is rotatably engaged with the front end of the stopper, and sliding blocks are respectively provided at the upper and lower ends of the inside of the stopper, and fixed plates are respectively fixed to the upper ends of the sliding blocks, the upper end of the fixed plate is provided with an upper plate fixedly connected to the fastening assembly, and the lower end of the fixed plate is provided with a lower plate fixedly connected to the fastening assembly, a second spring is fixed between the fixed plate and the upper plate, and a first spring is fixed between the fixed plate and the lower plate.

[0010] Preferably, the gear set includes a driven wheel, a transmission wheel and a driving wheel, the driven wheel is fixedly connected to the left end of the coating roller, the driven wheel is rotatably connected to the fixed frame, one end of the transmission wheel is rotatably connected to the fixed frame, a transmission rod is fixed to the other end of the transmission wheel, and the driving wheel is rotatably connected to the fixed frame.

[0011] Preferably, through holes are symmetrically opened at the upper end of the horizontal bar, and the coating roller corresponds to the through holes of the horizontal bar, and the coating roller is inserted into the through holes of the horizontal bar.

[0012] Preferably, a threaded barrel is fixed inside the fastening assembly, the adjusting column is engaged with the threaded barrel, and the lower end of the threaded barrel is a sliding block.

[0013] Preferably, the sliding block is in a 7-shape, the transverse plate of the sliding block is in an arc shape, and teeth are provided on the longitudinal plate of the sliding block.

[0014] Preferably, the outer wall of the adjusting column is provided with threads along its circumference, and the outer wall of the adjusting column is provided with a plurality of grooves along its axial direction.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] 1. By setting up two fixed frames and rotating the corresponding coating rollers on the fixed frames, the wires of the electroplating discharge device are extended into the coating rollers, and the gear set is driven by the motor to transmit the transmission, so that the coating rollers are rolled in the electroplating solution for electroplating. At the same time, workpieces are added to the two coating rollers, so that the device can plate a large number of workpieces. At the same time, different workpieces can be placed in the two coating rollers to prevent different workpieces from mixing with each other when coating the workpieces. The inner roller is used to isolate different workpieces.

[0017] 2. Fix the cover by fastening the assembly to ensure the tightness of the cover and prevent it from loosening. Align the two ends of the fastening assembly with the through holes on the horizontal bar, twist the adjusting column, and move the adjusting column while rotating to offset the cover. At the same time, the teeth on the sliding block engage with the adjusting column, and the sliding block extends to correspond to the through holes on the horizontal bar and is locked in it. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is an overall schematic diagram of the fixing frame of the present utility model;

[0020] Figure 3 This is an overall schematic diagram of the coating drum of the present utility model;

[0021] Figure 4 This is a schematic diagram of the explosion of the coating drum of the present invention;

[0022] Figure 5 This is a schematic diagram of the fastening assembly of the present utility model;

[0023] Figure 6 This is a schematic cross-sectional view of the fastening assembly of the present utility model;

[0024] Figure 7 This is a front view schematic diagram of the fastening assembly of the present invention;

[0025] Figure 8 This is an overall schematic diagram of the adjustment column of the present utility model.

[0026] Explanations in the figure: 1. Beam; 2. Coating roller; 3. Gear set; 101. Fixed frame; 102. Fixed seat; 103. Lifting device; 104. Plating tank; 201. Plating cylinder; 202. Sealing cover; 203. Fastening assembly; 204. Mesh; 205. Disc; 206. Bar; 301. Driven wheel; 302. Transmission wheel; 303. Driving wheel; 304. Transmission rod; 2031. Stop block; 2032. Adjusting column; 2033. Sliding block; 2034. Fixed plate; 2035. Upper plate; 2036. Lower plate; 2037. First spring; 2038. Second spring; 2039. Threaded cylinder; 20321. Thread; 20322. Groove. DETAILED DESCRIPTION

[0027] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0028] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0030] See also Figure 1 、 Figure 2 and Figure 3, a multi-roller coating device, including a crossbeam 1, a U-shaped fixing frame 101 with an opening facing downward is symmetrically fixed at the lower end of the crossbeam 1, and a connecting rod is fixedly connected between the openings of the U-shaped fixing frame 101 to support and reinforce the opening of the fixing frame 101 to prevent it from deformation, so that the device can electroplate a large number of objects, and the inner wall of the fixing frame 101 is rotatably connected to the gear set 3, and the lower end of the gear set 3 is respectively provided with a coating roller 2 rotatably connected to the fixing frame 101, the fixing frame 101 is a regular hexagon, and the surface of the fixing frame 101 is provided with through holes, and the through holes are covered with the outer wall of the coating roller 2, so that the electroplating liquid can be easily displaced. In order to smoothly and quickly enter the interior of the coating drum 2 to immerse the items for electroplating, the gear set 3 is connected to a motor, which drives the gear set 3 to rotate the coating drum 2. A plating pool 104 is provided under the fixed frame 101, and the left and right ends of the beam 1 are respectively fixed with fixed seats 102, and the lower ends of the fixed seats 102 are respectively fixed with lifting devices 103. The plating liquid is stored in the plating pool 104. Since the coating drum 2 can be rolled, the plating liquid does not need to fill the plating pool 104 completely, reducing the cost investment. The lifting device 103 is an existing equipment and will not be described in detail here. The lifting device 103 can be The gear train 301 is fixedly connected to the left end of the coating drum 2, the driven wheel 301 is rotatably connected to the fixed frame 101, one end of the transmission wheel 302 is rotatably connected to the fixed frame 101, and the other end of the transmission wheel 302 is fixed with a transmission rod 304. The driven wheel 303 is rotatably connected to the fixed frame 101, one end of the driven wheel 301 is fixedly connected to the coating roller 2, and the other end of the driven wheel 301 is rotatably connected to the fixed frame 101, the driven wheel 301 is meshed with the transmission wheel 302, and the transmission wheel 302 is meshed with the driving wheel 303. A motor is fixed on the fixed frame 101, and the output end of the motor is fixedly connected to the driving wheel 303. At the same time, the transmission rod 304 can be connected to another transmission rod 304 through a coupling, so that one motor drives two coating rollers 2 to roll, and one motor can also drive one coating roller 2 to rotate, which can be operated according to actual conditions.

[0031] See also Figure 2 、 Figure 3 and Figure 4The coating roller 2 includes an electroplating cylinder 201, a cover 202 is provided at the front end of the electroplating cylinder 201, and horizontal bars 206 are provided at the upper and lower ends of the cover 202 and fixedly connected to the electroplating cylinder 201. The electroplating cylinder 201 is a regular hexagon. By setting the electroplating cylinder 201 to a regular hexagon, when the electroplating cylinder 201 rolls, the material in the electroplating cylinder 201 will slide down like a landslide, and the upper and lower materials will repeatedly change positions so that the surface of the material is evenly stained with the electroplating liquid, so that the electroplating effect of the material is better. The front end of the cover 202 is symmetrically provided with a fastening component 203 that is clamped with the horizontal bar 206. The surfaces of the electroplating cylinder 201 and the cover 202 are hollow and a gauze 204 is fixed on the inner wall. The upper end of the horizontal bar 206 is symmetrically provided with through holes, and the coating roller 2 corresponds to the through holes of the horizontal bar 206. The coating roller 2 is inserted into the through holes of the horizontal bar 206. The fastening component 203 is used to press the cover 202 against the electroplating cylinder 201, so that the cover 202 is tightly attached to the electroplating cylinder 201, ensuring the sealing of the connection between the cover 202 and the electroplating cylinder 201, preventing the cover 202 from falling, and further preventing the material in the electroplating cylinder 201 from spilling out. The through holes on the horizontal bar 206 are used to clamp the fastening component 203, so that the two ends of the fastening component 203 can be clamped in the through holes on the horizontal bar 206, and then the fastening component 203 plays a limiting role when it presses against the cover 202, so that the cover 202 is tightly connected to the electroplating cylinder 201.

[0032] See also Figure 5 、 Figure 6 、 Figure 7 and Figure 8The fastening assembly 203 includes a hollow stopper 2031, the front end of the stopper 2031 is rotatably engaged with an adjusting column 2032, a threaded barrel 2039 is fixed inside the fastening assembly 203, the adjusting column 2032 is engaged with the threaded barrel 2039, and the adjusting column 2032 is engaged with the threaded barrel 2039. When the adjusting column 2032 rotates, the threaded barrel 2039 is fixedly connected to the stopper 2031 and the threaded barrel 2039 is engaged with the adjusting column 2032, so that the adjusting column 2032 moves backward, thereby applying pressure to the cover 202, so that the cover 202 is aligned with the electroplating barrel. 201 is in close contact, the upper and lower ends of the stopper 2031 are respectively provided with sliding blocks 2033, the upper ends of the sliding blocks 2033 are respectively fixed with fixed plates 2034, the upper ends of the fixed plates 2034 are provided with an upper plate 2035 fixedly connected to the fastening assembly 203, the lower ends of the fixed plates 2034 are provided with a lower plate 2036 fixedly connected to the fastening assembly 203, a second spring 2038 is fixed between the fixed plate 2034 and the upper plate 2035, a first spring 2037 is fixed between the fixed plate 2034 and the lower plate 2036, and a second spring 2038 is fixed between the fixed plate 2034 and the lower plate 2036. The sliding block 2033 is engaged with the adjusting column 2032 through the teeth, and the sliding block 2033 is extended when the adjusting column 2032 rotates. When the sliding block 2033 has no teeth, the sliding block 2033 no longer moves. When the sliding block 2033 moves, the second spring 2038 and the first spring 2037 will also change, so that the sliding block 2033 can be normally extended or retracted. The lower end of the threaded cylinder 2039 is the sliding block 2033, and the sliding block 2033 is 7-shaped. The horizontal plate of the sliding block 2033 is arc-shaped, and the longitudinal plate of the sliding block 2033 is provided with Teeth, the outer wall of the adjusting column 2032 is provided with a thread 20321 along its circumference, and the outer wall of the adjusting column 2032 is provided with a plurality of grooves 20322 along its axial direction. By providing the thread 20321 and the groove 20322 on the outer wall of the adjusting column 2032, the thread 20321 is formed by a spiral arrangement of a plurality of small protrusions. At the same time, due to the effect of the groove 20322, the small protrusions of the thread 20321 are located on the same straight line up and down, and then teeth are formed between the small protrusions, and correspond to the teeth on the sliding block 2033, thereby realizing the engagement between the sliding block 2033 and the adjusting column 2032.

[0033] When using this utility model:

[0034] First, add the material to be electroplated into the coating drum 2, place the cover 202 in contact with the electroplating cylinder 201, and rotate the fastening assembly 203 so that both ends of the fastening assembly 203 rotate into the through holes of the horizontal bar 206;

[0035] Then, the adjusting post 2032 is twisted forward, and the adjusting post 2032 rotates and moves downward. At the same time, since the adjusting post 2032 is engaged with the sliding block 2033, the sliding block 2033 extends from the inside of the stopper 2031, and the sliding block 2033 is clamped in the through hole of the horizontal bar 206. At the same time, the adjusting post 2032 presses against the cover 202, ensuring that the cover 202 is in close contact with the electroplating cylinder 201. As the sliding block 2033 extends, the first spring 2037 is gradually compressed and the second spring 2038 is gradually stretched until the adjusting post 2032 at the position without teeth on the sliding block 2033 no longer drives the sliding block 2033 to extend.

[0036] Next, electroplating solution is added to the electroplating tank 104, and the lifting device 103 drives the crossbeam 1 to drop, so that the coating drum 2 is completely immersed in the electroplating solution in the electroplating tank 104. The motor connected to the driving wheel 303 is started, and the gear set 3 drives the coating drum 2 to roll in the electroplating solution. At the same time, the wires of the discharge device discharge the material in the coating drum 2, achieving the electroplating effect.

[0037] Finally, after the electroplating is completed, the lifting device 103 rises and drives the beam 1 to rise, so that the coating roller 2 leaves the electroplating liquid. At this time, the adjusting column 2032 is twisted in the opposite direction. Since the adjusting column 2032 is engaged with the threaded cylinder 2039, the adjusting column 2032 is away from the cover 202. At the same time, the adjusting column 2032 is engaged with the fastening assembly 203, and the sliding block 2033 is retracted into the inside of the stop block 2031 until the teeth on the adjusting column 2032 and the sliding block 2033 are no longer engaged. The sliding block 2033 no longer moves. At this time, the second spring 2038 is compressed, the first spring 2037 is stretched, and the fastening assembly 203 is rotated. The two ends of the fastening assembly 203 are detached from the through holes of the horizontal bar 206, and the cover 202 is removed to take out the electroplated material in the electroplating cylinder 201.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-roller coating device, characterized in that: It comprises a crossbeam (1), a U-shaped fixing frame (101) with an opening facing downward is symmetrically fixed at the lower end of the crossbeam (1), a gear set (3) is rotatably connected to the inner wall of the fixing frame (101), a coating roller (2) rotatably connected to the fixing frame (101) is provided at the lower end of each gear set (3), an electroplating pool (104) is provided below the fixing frame (101), a fixing seat (102) is fixed at the left and right ends of the crossbeam (1), and a lifting device (103) is fixed at the lower end of each fixing seat (102); The coating roller (2) comprises an electroplating cylinder (201), a cover (202) is provided at the front end of the electroplating cylinder (201), a horizontal bar (206) fixedly connected to the electroplating cylinder (201) is provided at the upper and lower ends of the cover (202), a fastening assembly (203) symmetrically connected to the horizontal bar (206) is provided at the front end of the cover (202), the surface of the electroplating cylinder (201) and the cover (202) are hollowed out, and a gauze (204) is fixed on the inner wall, a disc (205) is fixed at the right end of the cover (202), and the disc (205) is rotatably connected to the fixed frame (101); The fastening assembly (203) comprises a hollow stopper (2031), the front end of which is rotatably engaged with an adjusting column (2032), the upper and lower ends of the stopper (2031) are respectively provided with sliding blocks (2033), the upper ends of the sliding blocks (2033) are respectively fixed with fixing plates (2034), the upper ends of the fixing plates (2034) are provided with an upper plate (2035) fixedly connected to the fastening assembly (203), the lower ends of the fixing plates (2034) are provided with a lower plate (2036) fixedly connected to the fastening assembly (203), a second spring (2038) is fixed between the fixing plate (2034) and the upper plate (2035), and a first spring (2037) is fixed between the fixing plate (2034) and the lower plate (2036).

2. A multi-roller coating device according to claim 1, characterized in that: The gear set (3) comprises a driven wheel (301), a transmission wheel (302) and a driving wheel (303); the driven wheel (301) is fixedly connected to the left end of the coating drum (2); the driven wheel (301) is rotationally connected to a fixed frame (101); one end of the transmission wheel (302) is rotationally connected to the fixed frame (101); a transmission rod (304) is fixed to the other end of the transmission wheel (302); and the driving wheel (303) is rotationally connected to the fixed frame (101).

3. The multi-roller coating device according to claim 1, characterized in that: The upper end of the horizontal bar (206) is symmetrically provided with through holes, the coating roller (2) corresponds to the through hole of the horizontal bar (206), and the coating roller (2) is inserted into the through hole of the horizontal bar (206).

4. The multi-roller coating device according to claim 1, characterized in that: A threaded barrel (2039) is fixed inside the fastening assembly (203), the adjusting column (2032) is engaged with the threaded barrel (2039), and the lower end of the threaded barrel (2039) is a sliding block (2033).

5. The multi-roller coating device according to claim 1, characterized in that: The sliding block (2033) is in the shape of a figure 7, the transverse plate of the sliding block (2033) is in the shape of an arc, and teeth are arranged on the longitudinal plate of the sliding block (2033).

6. The multi-roller coating device according to claim 1, characterized in that: The outer wall of the adjusting column (2032) is provided with a thread (20321) along its circumference, and the outer wall of the adjusting column (2032) is provided with a plurality of grooves (20322) along its axial direction.