Uniform insulating paint coating device for insulated cable processing
By designing an insulated cable processing device that includes multiple components, the problem of difficulty in evenly applying insulating paint with existing devices is solved, and the cable insulation performance is improved.
Patent Information
- Application Number
- CN202421552264.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-07-02
AI Technical Summary
It is difficult to apply insulating coatings evenly insulating coatings to existing insulating cable processing devices, which affects the insulation performance of the cable.
Design a base, support component, reciprocating component, spray component, rotating component, adjustment component, clamp component and cable main body insulation cable processing for uniform coating coating device, to rotate the main body of the cable and drive the spray component to move, and Realize the uniformly spraying of insulation coatings.
By continuously rotating the cable, it ensures that the insulating paint is evenly applied, which enhances the practical value of the device and improves the cable insulation performance.
Smart Images

Figure CN222394631U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of uniformly applying insulating paint to insulating cables, in particular to a device for uniformly applying insulating paint for insulating cable processing. Background Art
[0002] Insulated cables play a vital role in the power system. First of all, they are widely used in transmission lines and distribution systems to transmit electric energy from power plants to various power terminals. In these applications, insulated cables must have excellent electrical insulation properties to ensure the safety and stability of power transmission. Secondly, in the maintenance and repair of power systems, insulated cables also play an important role. In the power system, insulated cables are not only a kind of electrical equipment, but also a guarantee for the safe and reliable operation of electricity. In the construction field, insulated cables are widely used in the electrical systems of buildings. Whether in residential, commercial buildings or industrial plants, insulated cables have the important task of transmitting electric energy. In order to ensure the insulation effect, the insulating coating needs to be evenly applied to the cable surface during the cable processing process. However, most of the insulating coating coating devices used for insulated cable processing have relatively simple spraying structures, and it is often difficult to evenly apply the insulating coating. Utility Model Content
[0003] In order to overcome the problem that most insulating paint coating devices used in insulating cable processing can often only spray paint from one side of the cable, it is difficult to meet the processing requirements of uniformly spraying insulating paint, affecting the insulation performance of the cable.
[0004] The technical solution of the utility model is: a device for uniformly applying insulating paint for insulating cable processing, comprising a base, a supporting component, a reciprocating component, a spraying component, a rotating component, an adjusting component, a clamping component and a cable body; a supporting component is arranged on one side of the base, a reciprocating component is arranged on one side of the supporting component, a spraying component is arranged on one side of the reciprocating component, a rotating component is arranged on the other side of the supporting component, two groups of rotating components are arranged, an adjusting component is arranged on one side of the rotating component, a clamping component is arranged on one side of the adjusting component, and a cable body is arranged on one side of the clamping component.
[0005] Preferably, a support assembly is provided to support the fixed base to ensure the stability of the base position, an adjustment assembly is used to adjust the spacing of the clamping assemblies, and the cable body is clamped and fixed by the clamping assembly. In addition, the position of the reciprocating assembly is fixed by the support assembly, and the spraying assembly is driven to reciprocate by the reciprocating assembly. At the same time, the adjusting assembly is driven to rotate slowly by the rotating assembly, thereby driving the cable body fixed by the clamping assembly to rotate, and the spraying assembly is used to spray the insulating paint on the cable body, thereby achieving continuous rotation of the cable during the coating operation, ensuring the effect of uniform coating of the paint, and enhancing the practical value of the device.
[0006] Preferably, the support assembly includes a first support rod and a fixed frame; a first support rod is arranged on the bottom surface of the base, and multiple groups of first support rods are arranged, and a fixed frame is arranged on one side of the base; the support base is fixedly supported by the first support rod to ensure the stability of the base position, and the fixed frame is used to fix the position of the reciprocating support assembly.
[0007] Preferably, the reciprocating component includes a first screw rod, a first motor and a first connecting block; a first screw rod is arranged on one side of the fixed frame, a first motor is arranged on the other side of the fixed frame, an output end of the first motor is connected with the first screw rod, and a first connecting block is arranged on the outer side of the first screw rod; the first screw rod is driven to rotate by the first motor, and the first screw rod is rotated to move the position of the first connecting block, and the first connecting block is used to connect and fix the spray component, thereby achieving the effect of driving the spray component to reciprocate.
[0008] Preferably, the spraying assembly includes a fixed seat, a paint box, a feed pipe and a nozzle; a fixed seat is provided on one side of the first connecting block, a paint box is provided on one side of the fixed seat, a feed pipe is provided on one side of the paint box, a nozzle is provided on the bottom surface of the fixed seat, and the nozzle and the paint box are interconnected; the position of the paint box is fixed by the fixed seat, the insulating paint is stored in the paint box, the paint is injected into the paint box through the feed pipe, and the insulating paint is sprayed by the nozzle.
[0009] Preferably, the rotating assembly includes a first fixed plate, a rotating shaft and a rotating motor; a first fixed plate is provided on one side of the fixed frame, and two groups of the first fixed plates are provided, a rotating shaft is provided on one side of the first fixed plate, and the rotating shaft and the first fixed plate are rotatably connected to each other, and a rotating motor is provided on the other side of the first fixed plate, and the output end of the rotating motor is connected to the rotating shaft; the position of the rotating shaft is fixed by the first fixed plate, and the rotating shaft is driven to rotate by the rotating motor, and the rotating shaft drives the adjusting assembly to rotate synchronously.
[0010] Preferably, the adjustment component includes a fixed plate, a bidirectional adjustment screw and a second motor; a fixed plate is provided at one end of the rotating shaft, a bidirectional adjustment screw is provided on one side of the fixed plate, and a second motor is provided on the other side of the fixed plate, and the output end of the second motor is connected to the rotating shaft; the position of the bidirectional adjustment screw is fixed by the fixed plate, and the bidirectional adjustment screw is driven to rotate by the second motor, and the bidirectional adjustment screw is rotated to adjust the spacing of the clamping components, so as to stably clamp and fix the cable body according to the actual size of the cable body.
[0011] Preferably, the clamping assembly includes a second connecting block, a second support rod, a splint and an anti-slip layer; a second connecting block is arranged on the outer side of the bidirectional adjustment screw rod, two groups of second connecting blocks are arranged, a second support rod is arranged on one side of the second connecting block, a splint is arranged on one end of the second support rod, and an anti-slip layer is arranged on one side of the splint; the second support rod is connected and fixed by the second connecting block, the splint is connected and fixed by the second support rod, the cable body is clamped and fixed by the splint, and the anti-slip layer contacts the surface of the cable body, so as to prevent the cable body from slipping during processing.
[0012] Beneficial effects of the utility model:
[0013] 1. Compared with the traditional insulating coating coating device for insulating cable processing, most of them use a nozzle to spray insulating coating on the cable. Most of the spraying structures are relatively simple, and the coating can often only be sprayed from one side of the cable, which makes it difficult to meet the processing requirements of uniformly spraying insulating coating. By continuously adjusting the spraying surface, the cable is continuously rotated during the coating process to ensure uniform coating of the coating and enhance the practical value of the device;
[0014] 2. When rotating the cable body, fix the first fixing plate through the fixing frame, use the first fixing plate to fix the position of the rotating shaft, drive the rotating shaft to rotate by rotating the motor, and drive the fixing plate to rotate synchronously, thereby driving the cable body clamped and fixed by the clamping plate to rotate synchronously, so as to solve the problem that most insulating coating coating devices for insulating cable processing have relatively simple spraying structures and are often difficult to evenly apply insulating coatings, thereby ensuring the insulation performance of the cable;
[0015] 3. During the spraying operation, the support base is fixed by the first support rod, the paint is injected into the paint box through the feed pipe, and the second motor is used to drive the two-way adjustment screw to rotate, and the second connecting block is driven to move, so as to adjust the spacing between the clamps on the second support rod, so that the anti-slip layer contacts the surface of the cable body, and the cable body is clamped and fixed by the clamps. The first motor on the fixed frame drives the first screw to rotate, and the first connecting block is driven to move, so that the paint box on the fixed seat moves back and forth, and the insulating paint is sprayed on the surface of the cable body by the nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 What is shown is a three-dimensional structural schematic diagram of a device for uniformly applying insulating coating for insulating cable processing according to the utility model;
[0017] Figure 2 The present invention shows a schematic diagram of the three-dimensional structure of a reciprocating component of a device for uniformly applying insulating coating for insulating cable processing;
[0018] Figure 3The present invention shows a schematic diagram of the three-dimensional structure of a spraying assembly of a device for uniformly applying insulating coating for insulating cable processing;
[0019] Figure 4 What is shown is a three-dimensional structural schematic diagram of a clamping component of a device for uniformly applying insulating coating for insulating cable processing according to the utility model.
[0020] Explanation of the accompanying drawings: 1. base; 2. support assembly; 3. reciprocating assembly; 4. spray assembly; 5. rotating assembly; 6. adjusting assembly; 7. clamping assembly; 8. cable body; 201. first support rod; 202. fixing frame; 301. first screw rod; 302. first motor; 303. first connecting block; 401. fixing seat; 402. paint box; 403. feed pipe; 404. spray head; 501. first fixed plate; 502. rotating shaft; 503. rotating motor; 601. fixing plate; 602. two-way adjusting screw rod; 603. second motor; 701. second connecting block; 702. second support rod; 703. splint; 704. anti-slip layer. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0022] See also Figure 1 The utility model provides an embodiment: a device for uniformly applying insulating coating for insulating cable processing, comprising a base 1, a supporting assembly 2, a reciprocating assembly 3, a spraying assembly 4, a rotating assembly 5, an adjusting assembly 6, a clamping assembly 7 and a cable body 8; the base 1 is provided with a supporting assembly 2 on one side, the supporting assembly 2 is provided with a reciprocating assembly 3 on one side, the spraying assembly 4 is provided on one side of the reciprocating assembly 3, the supporting assembly 2 is provided with a rotating assembly 5 on the other side, the rotating assembly 5 is provided with two groups, the rotating assembly 5 is provided with an adjusting assembly 6 on one side, the adjusting assembly 6 is provided with a clamping assembly 7 on one side, and the cable body 8 is provided on one side of the clamping assembly 7.
[0023] See also Figure 2-3In this embodiment, the support assembly 2 includes a first support rod 201 and a fixed frame 202; a first support rod 201 is arranged on the bottom surface of the base 1, and the first support rod 201 is arranged in multiple groups. A fixed frame 202 is arranged on one side of the base 1, and the base 1 is fixedly supported by the first support rod 201 to ensure the stability of the position of the base 1, and the fixed frame 202 is used to fix the position of the reciprocating assembly 3; the reciprocating assembly 3 includes a first screw rod 301, a first motor 302 and a first connecting block 303; a first screw rod 301 is arranged on one side of the fixed frame 202, and a first motor 302 is arranged on the other side of the fixed frame 202, and the output end of the first motor 302 is connected to the first screw rod 301, and a first connecting block 303 is arranged on the outer side of the first screw rod 301, and the first motor 302 drives the first screw rod 301 to rotate, and the first screw rod 301 is rotated to drive the first connecting block 303 to move, and the first connecting block 303 is used to connect and fix the spray assembly 4, so as to achieve the effect of driving the spray assembly 4 to reciprocate;
[0024] The spraying assembly 4 includes a fixed seat 401, a paint box 402, a feeding pipe 403 and a nozzle 404; a fixed seat 401 is provided on one side of the first connecting block 303, a paint box 402 is provided on one side of the fixed seat 401, a feeding pipe 403 is provided on one side of the paint box 402, a nozzle 404 is provided on the bottom surface of the fixed seat 401, and the nozzle 404 and the paint box 402 are connected to each other, the position of the paint box 402 is fixed by the fixed seat 401, the insulating paint is stored by the paint box 402, the paint is injected into the paint box 402 through the feeding pipe 403, and the insulating paint is sprayed by the nozzle 404; the rotating assembly Component 5 includes a first fixed plate 501, a rotating shaft 502 and a rotating motor 503; a first fixed plate 501 is arranged on one side of the fixed frame 202, and two groups of the first fixed plate 501 are arranged, a rotating shaft 502 is arranged on one side of the first fixed plate 501, and the rotating shaft 502 and the first fixed plate 501 are rotatably connected to each other, and a rotating motor 503 is arranged on the other side of the first fixed plate 501, and the output end of the rotating motor 503 is connected to the rotating shaft 502. The position of the rotating shaft 502 is fixed by the first fixed plate 501, and the rotating motor 503 is used to drive the rotating shaft 502 to rotate, and the rotating shaft 502 drives the adjusting component 6 to rotate synchronously.
[0025] See also Figure 4In this embodiment, the adjustment component 6 includes a fixed plate 601, a bidirectional adjustment screw rod 602 and a second motor 603; a fixed plate 601 is provided at one end of the rotating shaft 502, a bidirectional adjustment screw rod 602 is provided on one side of the fixed plate 601, and a second motor 603 is provided on the other side of the fixed plate 601. The output end of the second motor 603 is connected to the rotating shaft 502, and the position of the bidirectional adjustment screw rod 602 is fixed by the fixed plate 601, and the bidirectional adjustment screw rod 602 is driven to rotate by the second motor 603, and the bidirectional adjustment screw rod 602 is rotated to adjust the spacing of the clamping component 7, so as to stably clamp and fix the cable body 8 according to its actual size; the clamping component 7 includes a second A connecting block 701, a second support rod 702, a splint 703 and an anti-slip layer 704; a second connecting block 701 is arranged on the outer side of the bidirectional adjustment screw rod 602, and two groups of second connecting blocks 701 are arranged, a second support rod 702 is arranged on one side of the second connecting block 701, a splint 703 is arranged at one end of the second support rod 702, and an anti-slip layer 704 is arranged on one side of the splint 703, the second support rod 702 is connected and fixed by the second connecting block 701, the second support rod 702 is connected and fixed by the splint 703, the cable body 8 is clamped and fixed by the splint 703, and the anti-slip layer 704 contacts the surface of the cable body 8, so as to avoid the cable body 8 from slipping during processing.
[0026] Before spraying, the support base 1 is fixed by the first support rod 201, and the paint is injected into the paint box 402 through the delivery pipe 403;
[0027] When fixing the cable body 8, the second motor 603 is used to drive the bidirectional adjustment screw rod 602 to rotate, and the bidirectional adjustment screw rod 602 is rotated to adjust the position of the second connection block 701, thereby adjusting the spacing between the clamping plates 703 on the second support rod 702, so that the anti-slip layer 704 contacts the surface of the cable body 8, and the clamping plates 703 are used to clamp and fix the cable body 8;
[0028] During the spraying operation, the first motor 302 on the fixed frame 202 drives the first screw rod 301 to rotate, and the first screw rod 301 drives the first connecting block 303 to move, thereby driving the paint box 402 on the fixed seat 401 to move back and forth. At the same time, the rotating motor 503 drives the rotating shaft 502 on the first fixed plate 501 to rotate, and the rotating shaft 502 drives the fixed plate 601 to rotate, thereby driving the cable body 8 to rotate, and the nozzle 404 is used to spray insulating paint on the surface of the cable body 8.
[0029] Through the above steps, the support component 2 is provided to support the fixed base 1 to ensure the stable position of the base 1, the adjustment component 6 is used to adjust the spacing of the clamping component 7, and the cable body 8 is clamped and fixed by the clamping component 7. In addition, the support component 2 is used to fix the position of the reciprocating component 3, and the reciprocating component 3 is used to drive the spraying component 4 to reciprocate. At the same time, the rotating component 5 is used to drive the adjusting component 6 to rotate slowly, thereby driving the cable body 8 fixed by the clamping component 7 to rotate, and the spraying component 4 is used to spray the insulating paint on the cable body 8.
[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A device for uniformly applying insulating coating for insulating cable processing, comprising a base (1); characterized in that: The invention also comprises a supporting component (2), a reciprocating component (3), a spraying component (4), a rotating component (5), an adjusting component (6), a clamping component (7) and a cable body (8); the supporting component (2) is arranged on one side of the base (1); the reciprocating component (3) is arranged on one side of the supporting component (2); the spraying component (4) is arranged on one side of the reciprocating component (3); the rotating component (5) is arranged on the other side of the supporting component (2); two groups of rotating components (5) are arranged; the adjusting component (6) is arranged on one side of the rotating component (5); the clamping component (7) is arranged on one side of the adjusting component (6); and the cable body (8) is arranged on one side of the clamping component (7).
2. The device for uniformly applying insulating coating for insulating cable processing according to claim 1, characterized in that: The support assembly (2) comprises a first support rod (201) and a fixing frame (202); the first support rod (201) is arranged on the bottom surface of the base (1), a plurality of first support rods (201) are arranged, and the fixing frame (202) is arranged on one side of the base (1).
3. The device for uniformly applying insulating coating for insulating cable processing according to claim 2, characterized in that: The reciprocating assembly (3) comprises a first screw rod (301), a first motor (302) and a first connecting block (303); the first screw rod (301) is arranged on one side of the fixed frame (202), the first motor (302) is arranged on the other side of the fixed frame (202), the output end of the first motor (302) and the first screw rod (301) are connected to each other, and the first connecting block (303) is arranged on the outside of the first screw rod (301).
4. The device for uniformly applying insulating coating for insulating cable processing according to claim 3 is characterized in that: The spraying assembly (4) comprises a fixed seat (401), a paint box (402), a material delivery pipe (403) and a spray head (404); the fixed seat (401) is arranged on one side of the first connecting block (303), the paint box (402) is arranged on one side of the fixed seat (401), the material delivery pipe (403) is arranged on one side of the paint box (402), the bottom surface of the fixed seat (401) is arranged with a spray head (404), and the spray head (404) and the paint box (402) are interconnected.
5. The device for uniformly applying insulating coating for insulating cable processing according to claim 3, characterized in that: The rotating assembly (5) comprises a first fixed plate (501), a rotating shaft (502) and a rotating motor (503); the first fixed plate (501) is arranged on one side of the fixed frame (202), the first fixed plate (501) is arranged in two groups, a rotating shaft (502) is arranged on one side of the first fixed plate (501), the rotating shaft (502) and the first fixed plate (501) are rotatably connected to each other, and a rotating motor (503) is arranged on the other side of the first fixed plate (501), and the output end of the rotating motor (503) is connected to the rotating shaft (502).
6. The device for uniformly applying insulating coating for insulating cable processing according to claim 5, characterized in that: The adjustment component (6) comprises a fixed plate (601), a bidirectional adjustment screw rod (602) and a second motor (603); the fixed plate (601) is arranged at one end of the rotating shaft (502), the bidirectional adjustment screw rod (602) is arranged at one side of the fixed plate (601), the second motor (603) is arranged at the other side of the fixed plate (601), and the output end of the second motor (603) is connected to the rotating shaft (502).
7. The device for uniformly applying insulating coating for insulating cable processing according to claim 6, characterized in that: The clamping assembly (7) comprises a second connecting block (701), a second supporting rod (702), a clamping plate (703) and an anti-slip layer (704); the second connecting block (701) is arranged outside the bidirectional adjustment screw rod (602); the second connecting block (701) is arranged in two groups; a second supporting rod (702) is arranged on one side of the second connecting block (701); a clamping plate (703) is arranged at one end of the second supporting rod (702); and an anti-slip layer (704) is arranged on one side of the clamping plate (703).